materials-logo

Journal Browser

Journal Browser

Laser Manufacturing Technology and Its Advanced Applications

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 20 December 2024 | Viewed by 14033

Special Issue Editor


E-Mail Website
Guest Editor
School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, China
Interests: laser manufacture; micro/nano fabrication; laser composite manufacturing

Special Issue Information

Dear Colleagues,

Laser manufacturing technology has emerged as a multidisciplinary frontier, having shown its great potential in many advanced industrial fields. It is capable of constructing two- and three-dimensional features with specific functions. However, there are still many challenges to overcome.

This Special Issue of Materials entitled “Laser Manufacturing Technology and Its Advanced Applications” aims to provide an overview of the latest developments in laser manufacturing technology and its vast advanced applications. Topics of the interest include, but are not limited to, the exploration of new theories, methods, technologies, processes, etc., which enable many breakthroughs in a great number of valuable research areas such as laser surface texturing, laser micro/nano additive manufacturing, laser micro/nano welding and joining, laser composite machining, laser drilling/cutting/milling and their applications in aerospace, energy, communication, chemistry, mechanics, and other key industrial fields.

We hereby invite you to contribute original research and review articles.

Prof. Dr. Lijun Yang
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • laser manufacturing
  • laser surface texturing
  • laser micro/nano additive manufacturing
  • laser micro/nano welding and joining
  • laser composite machining
  • laser drilling
  • laser cutting
  • laser milling
  • advanced application

Benefits of Publishing in a Special Issue

  • Ease of navigation: Grouping papers by topic helps scholars navigate broad scope journals more efficiently.
  • Greater discoverability: Special Issues support the reach and impact of scientific research. Articles in Special Issues are more discoverable and cited more frequently.
  • Expansion of research network: Special Issues facilitate connections among authors, fostering scientific collaborations.
  • External promotion: Articles in Special Issues are often promoted through the journal's social media, increasing their visibility.
  • e-Book format: Special Issues with more than 10 articles can be published as dedicated e-books, ensuring wide and rapid dissemination.

Further information on MDPI's Special Issue polices can be found here.

Published Papers (7 papers)

Order results
Result details
Select all
Export citation of selected articles as:

Research

19 pages, 7893 KiB  
Article
A VMD-BP Model to Predict Laser Welding Keyhole-Induced Pore Defect in Al Butt–Lap Joint
by Wei Wang, Yang Dong, Fuyun Liu, Biao Yang, Xiaohui Han, Lianfeng Wei, Xiaoguo Song and Caiwang Tan
Materials 2024, 17(13), 3270; https://doi.org/10.3390/ma17133270 - 2 Jul 2024
Viewed by 986
Abstract
The detection of keyhole-induced pore positions is a critical procedure for assessing laser welding quality. Considering the detection error due to pore migration and noise interference, this research proposes a regional prediction model based on the time–frequency-domain features of the laser plume. The [...] Read more.
The detection of keyhole-induced pore positions is a critical procedure for assessing laser welding quality. Considering the detection error due to pore migration and noise interference, this research proposes a regional prediction model based on the time–frequency-domain features of the laser plume. The original plume signal was separated into several signal segments to construct the morphological sequences. To suppress the mode mixing caused by environmental noise, variational modal decomposition (VMD) was utilized to process the signals. The time–frequency features extracted from the decomposed signals were acquired as the input of a backpropagation (BP) neural network to predict the pore locations. To reduce the prediction error caused by pore migration, the effect of the length of the signal segments on the prediction accuracy was investigated. The results show that the optimal signal segment length was 0.4 mm, with an accuracy of 97.77%. The 0.2 mm signal segments failed to eliminate the negative effects of pore migration. The signal segments over 0.4 mm resulted in prediction errors of small and dense pores. This work provides more guidance for optimizing the feature extraction of welding signals to improve the accuracy of welding defect identification. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Figure 1

14 pages, 4955 KiB  
Article
Experimental Parametric Investigation of Nanosecond Laser-Induced Surface Graphitization of Nano-Crystalline Diamond
by Huixin Yuan, Liang Zhao and Junjie Zhang
Materials 2024, 17(11), 2704; https://doi.org/10.3390/ma17112704 - 3 Jun 2024
Cited by 1 | Viewed by 696
Abstract
While nano-crystalline diamond (NCD) is a promising engineering composite material for its unique mechanical properties, achieving the ultrahigh surface quality of NCD-based components through conventional grinding and polishing is challenging due to its exceptional hardness and brittleness. In the present work, we experimentally [...] Read more.
While nano-crystalline diamond (NCD) is a promising engineering composite material for its unique mechanical properties, achieving the ultrahigh surface quality of NCD-based components through conventional grinding and polishing is challenging due to its exceptional hardness and brittleness. In the present work, we experimentally investigate the nanosecond laser ablation-induced graphitization characteristics of NCD, which provides a critical pretreatment method of NCD for realizing its superlative surface finish. Specifically, systematic experimental investigations of the nanosecond pulsed laser ablation of NCD are carried out, in which the characteristics of graphitization are qualitatively characterized by the Raman spectroscopy detection of the ablated area of the microhole and microgroove. Subsequently, the influence of laser processing parameters on the degree and morphological characteristics of graphitization is evaluated based on experimental data and related interpretation, from which optimized parameters for maximizing the graphitization of NCD are then identified. The findings reported in the current work provide guidance for promoting the machinability of NCD via laser irradiation-induced surface modification. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Figure 1

18 pages, 10371 KiB  
Article
Model-Based Sensitivity Analysis of the Temperature in Laser Powder Bed Fusion
by Zhihao Yang, Shiting Zhang, Xia Ji and Steven Y. Liang
Materials 2024, 17(11), 2565; https://doi.org/10.3390/ma17112565 - 27 May 2024
Cited by 1 | Viewed by 920
Abstract
To quantitatively evaluate the effect of the process parameters and the material properties on the temperature in laser powder bed fusion (LPBF), this paper proposed a sensitivity analysis of the temperature based on the validated prediction model. First, three different heat source modes—point [...] Read more.
To quantitatively evaluate the effect of the process parameters and the material properties on the temperature in laser powder bed fusion (LPBF), this paper proposed a sensitivity analysis of the temperature based on the validated prediction model. First, three different heat source modes—point heat source, Gaussian surface heat source, and Gaussian body heat source—were introduced. Then, a case study of Ti6Al4V is conducted to determine the suitable range of heat source density for the three different heat source models. Based on this, the effects of laser processing parameters and material thermophysical parameters on the temperature field and molten pool size are quantitatively discussed based on the Gaussian surface heat source. The results indicate that the Gaussian surface heat source and the Gaussian body heat source offer higher prediction accuracy for molten pool width compared to the point heat source under similar processing parameters. When the laser energy density is between 40 and 70 J/mm3, the prediction accuracy of the Gaussian surface heat source and the body heat source is similar, and the average prediction errors are 4.427% and 2.613%, respectively. When the laser energy density is between 70 and 90 J/mm3, the prediction accuracy of the Gaussian body heat source is superior to that of the Gaussian surface heat source. Among the influencing factors, laser power exerts the greatest influence on the temperature field and molten pool size, followed by scanning speed. In particular, laser power and scan speed contribute 38.9% and 23.5% to the width of the molten pool, 39.1% and 19.6% to the depth of the molten pool, and 38.9% and 21.5% to the maximum temperature, respectively. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Figure 1

14 pages, 5502 KiB  
Article
Direct Laser Irradiation and Modification of 2D Te for Development of Volatile Memristor
by Genwang Wang, Yanchao Guan, Yang Wang, Ye Ding and Lijun Yang
Materials 2023, 16(2), 738; https://doi.org/10.3390/ma16020738 - 12 Jan 2023
Cited by 5 | Viewed by 2564
Abstract
Laser irradiation, as a kind of post-fabrication method for two-dimensional (2D) materials, is a promising way to tune the properties of materials and the performance of corresponding nano-devices. As the memristor has been regarded as an excellent candidate for in-memory devices in next-generation [...] Read more.
Laser irradiation, as a kind of post-fabrication method for two-dimensional (2D) materials, is a promising way to tune the properties of materials and the performance of corresponding nano-devices. As the memristor has been regarded as an excellent candidate for in-memory devices in next-generation computing system, the application of laser irradiation in developing excellent memristor based on 2D materials should be explored deeply. Here, tellurene (Te) flakes are exposed to a 532 nm laser in the air atmosphere to investigate the evolutions of the surface morphology and atom structures under different irradiation parameters. Laser is capable of thinning the flakes, inducing amorphous structures, oxides and defects, and forming nanostructures by controlling the irradiation power and time. Furthermore, the laser-induced oxides and defects promote the migration of metal ions in Te, resulting in the formation of the conductive filaments, which provides the switching behavers of volatile memristor, opening a route to the development of next-generation nano-devices. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Figure 1

17 pages, 6544 KiB  
Article
Effect of Laser Micro-Texturing on Laser Joining of Carbon Fiber Reinforced Thermosetting Composites to TC4 Alloy
by Junke Jiao, Jihao Xu, Chenghu Jing, Xiangyu Cheng, Di Wu, Haolei Ru, Kun Zeng and Liyuan Sheng
Materials 2023, 16(1), 270; https://doi.org/10.3390/ma16010270 - 27 Dec 2022
Cited by 11 | Viewed by 1858
Abstract
Carbon fiber reinforced thermosetting composites (CFRTS) and TC4 alloy are important structural materials for lightweight manufacturing. The hybrid structure of these two materials has been widely used in the aerospace field. However, the CFRTS-TC4 alloy joint formed by the traditional connection method has [...] Read more.
Carbon fiber reinforced thermosetting composites (CFRTS) and TC4 alloy are important structural materials for lightweight manufacturing. The hybrid structure of these two materials has been widely used in the aerospace field. However, the CFRTS-TC4 alloy joint formed by the traditional connection method has many challenges, such as poor environmental adaptability and stress concentration. Laser micro-texturing of metal surface-assisted laser connection of CFRTS and TC4 alloy has great potential in improving joint strength. In order to study the effect of laser micro-texturing on the laser bonding of CFRTS and TC4 alloy, the simulation and experimental research of laser welding of TC4 alloy and CFRTS based on laser micro-textures with different scanning spacings were carried out, and the interface hybrid pretreatment method of laser cleaning and laser plastic-covered treatment was introduced to assist the high-quality laser bonding of heterogeneous joints. The results showed that the established finite element model of CFRTS-TC4 alloy laser welding can predict the temperature field distribution of the joint during the welding process and reflect the forming mechanism of the joint. The laser micro-textures with different scanning spacings will lead to a difference in the temperature field distribution on the polyamide (PA6) interface, which leads to a change in heat input on the CFRTS surface. When the laser scanning spacing is 0.3 mm, the joint strength can reach 14.3 MPa. The failure mechanism of the joint mainly includes the cohesive failure of the internal tear of the carbon fiber and the interfacial failure of the interface between the PA6 resin and the TC4 alloy. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Figure 1

14 pages, 7274 KiB  
Article
Novel Approach for Synthesis of Graphene-like Phases by Pulsed Laser Ablation in a Flow-Mode Suspension
by Ivalina Avramova, Dimitar A. Dimov, Nadya Stankova, Miroslav Petrov, Desislava Karaivanova, Georgi Avdeev, Stoyan Russev, Daniela Karashanova, Biliana Georgieva, Evgeniya Valcheva and Teodor Milenov
Materials 2022, 15(22), 7870; https://doi.org/10.3390/ma15227870 - 8 Nov 2022
Cited by 2 | Viewed by 3319
Abstract
The present study investigates the possibility of obtaining graphene-like phases (defected graphene, graphene oxide, and reduced graphene oxide) as fine suspensions by applying a novel pulsed laser ablation (PLA) approach in flow mode. Two types of suspensions of microcrystalline graphite in aqueous suspensions [...] Read more.
The present study investigates the possibility of obtaining graphene-like phases (defected graphene, graphene oxide, and reduced graphene oxide) as fine suspensions by applying a novel pulsed laser ablation (PLA) approach in flow mode. Two types of suspensions of microcrystalline graphite in aqueous suspensions and two types of microcrystalline graphite in suspensions of 6% hydrogen peroxide solution were irradiated in a quartz tube through which they flow. The third (λ = 355 nm) and fourth harmonics (λ = 266 nm) of an Nd:YAG laser system (15 ns pulse duration and 10 Hz pulse repetition rate) were used. The morphology of the obtained particles was studied by transmission electron microscopy (TEM). Their phase composition and structure were explored by X-ray photoelectron spectroscopy, X-ray diffractometry, and Raman spectroscopy. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Graphical abstract

17 pages, 16268 KiB  
Article
Research on Monocrystalline Silicon Micro-Nano Structures Irradiated by Femtosecond Laser
by Yanan Liu, Ye Ding, Jichang Xie, Mingjun Chen, Lijun Yang, Xun Lv and Julong Yuan
Materials 2022, 15(14), 4897; https://doi.org/10.3390/ma15144897 - 14 Jul 2022
Cited by 4 | Viewed by 2400
Abstract
Femtosecond (fs) laser processing has received great attention for preparing novel micro-nano structures and functional materials. However, the induction mechanism of the micro-nano structures induced by fs lasers still needs to be explored. In this work, the laser-induced periodic surface structure (LIPSS) of [...] Read more.
Femtosecond (fs) laser processing has received great attention for preparing novel micro-nano structures and functional materials. However, the induction mechanism of the micro-nano structures induced by fs lasers still needs to be explored. In this work, the laser-induced periodic surface structure (LIPSS) of monocrystalline silicon (Si) under fs laser irradiation is investigated. Three different layers named amorphous silicon (a-Si) layer, transition layer, and unaffected Si layer are observed after laser irradiation. The a-Si layer on the surface is generated by the resolidification of melting materials. The unaffected Si layer is not affected by laser irradiation and maintains the initial atomic structure. The transition layer consisting of a-Si and unaffected Si layers was observed under the irradiated subsurface. The phase transition mechanism of Si irradiated by fs laser is “amorphous transition”, with the absence of other crystal structures. A numerical model is established to describe the fs laser-Si interaction to characterize the electronic (lattice) dynamics of the LIPSS formation. The obtained results contribute to the understanding of fs laser processing of Si at the atomic scale as well as broaden the application prospects of fs laser for treating other semiconductor materials. Full article
(This article belongs to the Special Issue Laser Manufacturing Technology and Its Advanced Applications)
Show Figures

Figure 1

Back to TopTop