Polymers

Research

23 pages, 4984 KiB

Open AccessArticle

Effects of Different Coatings, Primers, and Additives on Corrosion of Steel Rebars

by Alireza Afshar, Soheil Jahandari, Haleh Rasekh, Aida Rahmani and Mohammad Saberian

Polymers 2023, 15(6), 1422; https://doi.org/10.3390/polym15061422 - 13 Mar 2023

Cited by 3 | Viewed by 2276

In this research, methods of increasing the corrosion resistance of reinforced concrete were experimentally investigated. The study used silica fume and fly ash at optimized percentages of 10 and 25% by cement weight, polypropylene fibers at a ratio of 2.5% by volume of [...] Read more.

In this research, methods of increasing the corrosion resistance of reinforced concrete were experimentally investigated. The study used silica fume and fly ash at optimized percentages of 10 and 25% by cement weight, polypropylene fibers at a ratio of 2.5% by volume of concrete, and a commercial corrosion inhibitor, 2-dimethylaminoethanol (Ferrogard 901), at 3% by cement weight. The corrosion resistance of three types of reinforcements, mild steel (STt37), AISI 304 stainless steel, and AISI 316 stainless steel, was investigated. The effects of various coatings, including hot-dip galvanizing, alkyd-based primer, zinc-rich epoxy primer, alkyd top coating, polyamide epoxy top coating, polyamide epoxy primer, polyurethane coatings, a double layer of alkyd primer and alkyd top coating, and a double layer of epoxy primer and alkyd top coating, were evaluated on the reinforcement surface. The corrosion rate of the reinforced concrete was determined through results of accelerated corrosion and pullout tests of steel-concrete bond joints and stereographic microscope images. The samples containing pozzolanic materials, the corrosion inhibitor, and a combination of the two showed significant improvement in corrosion resistance by 7.0, 11.4, and 11.9 times, respectively, compared to the control samples. The corrosion rate of mild steel, AISI 304, and AISI 316 decreased by 1.4, 2.4, and 2.9 times, respectively, compared to the control sample; however, the presence of polypropylene fibers reduced the corrosion resistance by 2.4 times compared to the control. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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19 pages, 1391 KiB

Open AccessArticle

Surface Modifications of Polyetheretherketone (PEEK): Results from the Literature and Special Studies of Copper-Coated Films

by Helmut Münstedt and Joern Grossmann

Polymers 2022, 14(22), 4797; https://doi.org/10.3390/polym14224797 - 8 Nov 2022

Cited by 3 | Viewed by 1800

Abstract

For some challenging applications of the high-performance thermoplastic polyetheretherketone (PEEK) in engineering or medical fields, the bonding to other materials is important. In these cases, modifications of the inert polymer surface are often necessary. Results from the literature with respect to sandblasting, corona [...] Read more.

For some challenging applications of the high-performance thermoplastic polyetheretherketone (PEEK) in engineering or medical fields, the bonding to other materials is important. In these cases, modifications of the inert polymer surface are often necessary. Results from the literature with respect to sandblasting, corona discharge, plasma treatment, excimer-laser irradiation, and chromium-sulfuric-acid etching are described and discussed. Our own detailed studies of these methods under well-defined experimental conditions are reported, which make their comparability possible and support the assessment for certain applications. PEEK films coated with copper are of special interest due to their potential for flexible electronics. Copper foils glued by an epoxy resin and copper layers from physical vapor deposition are compared with respect to their mechanical adhesion. Surface properties were characterized with respect to roughness, contact angle, and oxygen-to-carbon (O/C) ratio. The latter has been found to be the most decisive parameter for good adhesion. It was shown that an enhancement of the O/C ratio can be achieved in several ways. The advantages and disadvantages of the methods applied are discussed under various aspects of applications. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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14 pages, 1966 KiB

Open AccessArticle

Immobilization of Active Antibodies at Polymer Melt Surfaces during Injection Molding

by Thor Christian Hobæk, Henrik J. Pranov and Niels B. Larsen

Polymers 2022, 14(20), 4426; https://doi.org/10.3390/polym14204426 - 20 Oct 2022

Viewed by 1905

Abstract

We demonstrate the transfer and immobilization of active antibodies from a low surface- energy mold surface to thermoplastic replica surfaces using injection molding, and we investigate the process at molecular scale. The transfer process is highly efficient, as verified by atomic force microscopy [...] Read more.

We demonstrate the transfer and immobilization of active antibodies from a low surface- energy mold surface to thermoplastic replica surfaces using injection molding, and we investigate the process at molecular scale. The transfer process is highly efficient, as verified by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) of the mold and replica surfaces. AFM analysis reveals partial nanometer-scale embedding of the protein into the polymer matrix as a possible mechanism of permanent immobilization. Replicas with rabbit anti-mouse IgG immobilized as capture antibody at the hot polymer melt surface during injection molding show similar affinity for their antigen (mouse IgG) in sandwich enzyme-linked immunosorbent assay (ELISA) as capture antibodies deposited by passive adsorption onto a bare thermoplastic replica. The transferred antibodies retain their functionality after incubation in serum-containing cell medium for >1 week. A mold coating time of 10 min prior to injection molding is sufficient for producing highly sensitive ELISA assays, thus enabling the short processing cycle times required for mass production of single-use biodevices relying on active immobilized antibodies. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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14 pages, 5173 KiB

Open AccessArticle

Two Layer Sheets for Processing Post-Consumer Materials

by Lisa-Maria Wittmann and Dietmar Drummer

Polymers 2022, 14(8), 1507; https://doi.org/10.3390/polym14081507 - 7 Apr 2022

Cited by 3 | Viewed by 1576

Abstract

An increasing percentage of post-consumer materials (PCR) is becoming more and more important in all processing methods in polymer technology, also due to the lack of raw materials and political demands. Very special requirements are placed on material properties such as viscosities in [...] Read more.

An increasing percentage of post-consumer materials (PCR) is becoming more and more important in all processing methods in polymer technology, also due to the lack of raw materials and political demands. Very special requirements are placed on material properties such as viscosities in extrusion. Low viscosities and the presence of particles affect extrusion in a negative manner. In this study, the use of multilayer sheets is determined to both ensure extrudability and contribute to a significant improvement in surface qualities. The focus is placed on the influence of viscosity and particles on mono- und multilayer sheet quality. Therefore, two different virgin materials with a melt flow rate (MFR) of 3 g/10 min and 6 g/10 min and two different PCR materials with a MFR of 16 g/10 min and 50 g/10 min are processed both in monolayers and in two layer sheets. Rheological investigations, optical analysis, and film thickness distributions are used to show the relationship between matrix viscosity and particles. The results show that the use of multilayer extrusion can improve both extrudability and sheet quality, so that multilayer sheets can offer a significant potential in the processing of PCR materials. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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18 pages, 3911 KiB

Open AccessArticle

Viscoelastic Behavior of Crude Oil-Gum Emulsions in Enhanced Oil Recovery

by Mamdouh T. Ghannam, Mohamed Y. E. Selim, Abdulrazag Y. Zekri and Nabil Esmail

Polymers 2022, 14(5), 1004; https://doi.org/10.3390/polym14051004 - 2 Mar 2022

Cited by 6 | Viewed by 2413

Abstract

The experimental study of the Creep-recovery examination is necessary to understand the viscoelastic behavior of crude oil-Xanthan gum emulsions. The experimental measurements and analysis of these tests were completed using RheoStress RS100 under controlled stress CS-mode. Rheometers with CS-mode allow for a useful [...] Read more.

The experimental study of the Creep-recovery examination is necessary to understand the viscoelastic behavior of crude oil-Xanthan gum emulsions. The experimental measurements and analysis of these tests were completed using RheoStress RS100 under controlled stress CS-mode. Rheometers with CS-mode allow for a useful and direct technique for the experimental measurements of creep and recovery stages. This investigation covers a wide range of crude oil concentration of 0–75% by volume, Xanthan concentration range of 0–10⁴ ppm, and two types of Xanthan gums are used and investigated. The creep-recovery measurements of crude oil-Xanthan gums emulsions were extensively investigated. It was important to find the linear viscoelastic range for the examined crude oil-Xanthan gum emulsions. The experimental measurements and analysis of the creep-recovery examinations showed that the linear viscoelastic range was up to 1 Pa. The experimental investigation showed that the higher the concentration of the used gum and crude oil, the lower the compliance of the emulsions. For the Xanthan concentrations of less than 10³ ppm, the crude oil-gum emulsion exhibited viscous behavior. However, for the Xanthan concentration of higher than 10³, the examined emulsions displayed viscoelastic behavior. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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13 pages, 49978 KiB

Open AccessArticle

Fabrication of Micro-Groove on the Surface of CFRP to Enhance the Connection Strength of Composite Part

by Bin Xu, Meng-Yang Wei, Xiao-Yu Wu, Lian-Yu Fu, Feng Luo and Jian-Guo Lei

Polymers 2021, 13(22), 4039; https://doi.org/10.3390/polym13224039 - 22 Nov 2021

Cited by 9 | Viewed by 2147

Abstract

Carbon fiber-reinforced plastic (CFRP) has the advantages of being light weight, high strength, and corrosion resistant. At present, it is widely used in the lightweight design of automobile parts. The manufacturing of lightweight parts inevitably involves the connection between CFRP and the polymer [...] Read more.

Carbon fiber-reinforced plastic (CFRP) has the advantages of being light weight, high strength, and corrosion resistant. At present, it is widely used in the lightweight design of automobile parts. The manufacturing of lightweight parts inevitably involves the connection between CFRP and the polymer material. The connection strength between CFRP and the polymer material significantly affects the service life of the composite parts. Taking CFRP and polyamide 6 (PA6) injection-molded composite parts as an example, this paper proposed a technological method to enhance the connection strength between CFRP and PA6. The proposed method was to fabricate micro-groove structures on the CFRP surface by compression molding. These micro-groove structures effectively increased the injection-molding area of the composite parts, thus enhancing the connection strength between CFRP and PA6. This paper presented a detailed study on the compression-molding process of micro-grooves on the CFRP surface, and successfully obtained the appropriate parameters. Finally, PA6 was used for injection molding on the CFRP with micro-grooves at an injection pressure of 8 MPa, an injection temperature of 240 °C, a holding pressure of 5 MPa, and a holding time of 2.5 s. The experimental results show that the micro-groove array structures on the CFRP surface could effectively improve the tensile strength of the connection interface in the composite parts. Compared with the composite part without micro-grooves, the tensile strength of the composite part with micro-grooves was increased by 80.93%. The composite parts prepared in this paper are mainly used in automobile interiors and the research results of this paper meet the actual needs of the enterprise. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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18 pages, 1455 KiB

Open AccessArticle

Investigation of Solution Behavior of Antidepressant Imipramine Hydrochloride Drug and Non-Ionic Surfactant Mixture: Experimental and Theoretical Study

by Malik Abdul Rub, Naved Azum, Dileep Kumar, Muhammad Nadeem Arshad, Anish Khan, Maha Moteb Alotaibi and Abdullah M. Asiri

Polymers 2021, 13(22), 4025; https://doi.org/10.3390/polym13224025 - 21 Nov 2021

Cited by 19 | Viewed by 2148

Abstract

In this paper, the interaction of imipramine hydrochloride (IMP, antidepressant drug) and a non-ionic surfactant Triton X-100 (TX-100) mixture in five different ratios through the tensiometric method in different solvents (aqueous/0.050 mol·kg⁻¹ aqueous NaCl/0.250 mol·kg⁻¹ aqueous urea (U)) were examined thoroughly [...] Read more.

In this paper, the interaction of imipramine hydrochloride (IMP, antidepressant drug) and a non-ionic surfactant Triton X-100 (TX-100) mixture in five different ratios through the tensiometric method in different solvents (aqueous/0.050 mol·kg⁻¹ aqueous NaCl/0.250 mol·kg⁻¹ aqueous urea (U)) were examined thoroughly at a temperature of 298 K. UV–Visible studies in an aqueous system of IMP + TX-100 mixtures were also investigated and discussed in detail. The pure (IMP and TX-100) along with the mixtures’ critical micelle concentration (cmc) were assessed by a tensiometric technique. The obtained deviation of the mixtures’ cmc values from their ideal values revealed the nonideal behavior of IMP + TX-100 mixtures amongst IMP and TX-100. Compared to aqueous systems, in the presence of aqueous NaCl, several changes in micelles/mixed micelles occurred, and hence a synergism/attractive interaction amongst components was found increased while in the existence of U, the synergism/attractive interaction between them decreased. The evaluated interaction parameter (β^Rb) value of mixed micelles showed the attractive or synergism between the IMP and TX-100. Various evaluated thermodynamic parameters in an aqueous system showed that the mixed micellization of the IMP + TX-100 mixture was an entropically spontaneous phenomenon, although the existence of salt in all studied systems can somewhat increase the spontaneity of the micellization process and in the aqueous U system, the spontaneity of the micellization process decreased. In an aqueous system, the interaction between IMP and TX-100 was also confirmed by UV–Visible study. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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15 pages, 5839 KiB

Open AccessArticle

FTIR, Weight, and Surface Morphology of Poly(vinyl chloride) Doped with Tin Complexes Containing Aromatic and Heterocyclic Moieties

by Anaheed A. Yaseen, Emad Yousif, Emaad T. B. Al-Tikrity, Gamal A. El-Hiti, Benson M. Kariuki, Dina S. Ahmed and Muna Bufaroosha

Polymers 2021, 13(19), 3264; https://doi.org/10.3390/polym13193264 - 25 Sep 2021

Cited by 22 | Viewed by 3142

Abstract

Poly(vinyl chloride) (PVC) is an important synthetic plastic that is produced in large quantities (millions of tons) annually. Additives to PVC are necessary to allow its use in many applications, particularly in harsh conditions. In regard to this, investigation of the synthesis of [...] Read more.

Poly(vinyl chloride) (PVC) is an important synthetic plastic that is produced in large quantities (millions of tons) annually. Additives to PVC are necessary to allow its use in many applications, particularly in harsh conditions. In regard to this, investigation of the synthesis of trimethoprim–tin complexes and their use as PVC additives is reported. Trimethoprim–tin complexes were obtained from the reaction of trimethoprim and tin chlorides using simple procedures. Trimethoprim–tin complexes (0.5% by weight) were added to PVC to produce homogenous mixtures and thin films were made. The effect of ultraviolet irradiation on the surface and properties of the PVC films was investigated. The level of both photodecomposition and photo-oxidation of PVC films containing trimethoprim–tin complexes was observed to be lower than for the blank film. The effectiveness of tin complexes as PVC photostabilizers reflects the aromaticity of the additives. The complex containing three phenyl groups attached to the tin cation showed the most stabilizing effect on PVC. The complex containing two phenyl groups was next, with the one containing butyl substituents resulting in the least stabilization of PVC. A number of mechanisms have been proposed to explain the role of the synthesized complexes in PVC photostabilization. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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20 pages, 8552 KiB

Open AccessArticle

Prediction Models of Shear Parameters and Dynamic Creep Instability for Asphalt Mixture under Different High Temperatures

by Junxiu Lv and Xiaoyuan Zhang

Polymers 2021, 13(15), 2542; https://doi.org/10.3390/polym13152542 - 31 Jul 2021

Cited by 5 | Viewed by 1452

Abstract

This study mainly investigates the prediction models of shear parameters and dynamic creep instability for asphalt mixture under different high temperatures to reveal the instability mechanism of the rutting for asphalt pavement. Cohesive force c and internal friction angle φ in the shear [...] Read more.

This study mainly investigates the prediction models of shear parameters and dynamic creep instability for asphalt mixture under different high temperatures to reveal the instability mechanism of the rutting for asphalt pavement. Cohesive force c and internal friction angle φ in the shear strength parameters for asphalt mixture were obtained by the triaxial compressive strength test. Then, through analyzing the influence of different temperatures on parameters c and φ, the prediction models of shear strength parameters related to temperature were developed. Meanwhile, the corresponding forecast model related to confining pressure and shear strength parameters was obtained by simplifying the calculation method of shear stress level on the failure surface under cyclic loading. Thus, the relationship of shear stress level with temperature was established. Furthermore, the cyclic time F_N of dynamic creep instability at 60 °C was obtained by the triaxial dynamic creep test, and the effects of confining pressure and shear stress level were considered. Results showed that F_N decreases exponentially with the increase in stress levels under the same confining pressure and increases with the increase in confining pressure. The ratio between shear stress level and corresponding shear strength under the same confining pressure was introduced; thus, the relationship curve of F_N with shear stress level can eliminate the effect of different confining pressures. The instability prediction model of F_N for asphalt mixture was established using exponential model fitting analysis, and the rationality of the model was verified. Finally, the change rule of the parameters in the instability prediction model was investigated by further changing the temperature, and the instability forecast model in the range of high temperature for the same gradation mixture was established by the interpolation calculation. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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16 pages, 3209 KiB

Open AccessArticle

Research on the Fused Deposition Modeling of Polyether Ether Ketone

by Ruoxiang Gao, Jun Xie, Jinghui Yang, Chaojie Zhuo, Jianzhong Fu and Peng Zhao

Polymers 2021, 13(14), 2344; https://doi.org/10.3390/polym13142344 - 17 Jul 2021

Cited by 19 | Viewed by 2794

Abstract

As a special engineering polymer, polyether ether ketone (PEEK) has been used widely due to its excellent mechanical properties, high thermal stability, and chemical resistance. Fused deposition modeling (FDM) is a promising process for fabricating PEEK parts. However, due to the semi-crystalline property [...] Read more.

As a special engineering polymer, polyether ether ketone (PEEK) has been used widely due to its excellent mechanical properties, high thermal stability, and chemical resistance. Fused deposition modeling (FDM) is a promising process for fabricating PEEK parts. However, due to the semi-crystalline property and high melting point of PEEK, determining appropriate process parameters is important to reduce warpage deformation and improve the mechanical properties of PEEK. In this article, the influence of raster angle and infill density was determined by single factor experiment, which are the two most important parameters. The results showed that samples with 0°/90° raster angle and 50% infill density had the best comprehensive properties in terms of warpage deformation, tensile strength, and specific strength. Subsequently, based on the results above, the effects of printing speed, nozzle temperature, platform temperature, raster width, and layer thickness were analyzed by orthogonal experiment. The results indicated that platform temperature had the greatest impact on warpage deformation while printing speed and nozzle temperature were significant parameters on tensile strength. Through optimization, warpage deformation of the samples could be reduced to almost 0 and tensile strength could increase by 19.6% (from 40.56 to 48.50 MPa). This will support the development of FDM for PEEK. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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17 pages, 29828 KiB

Open AccessArticle

Designing Self-Sustainable Icephobic Layer by Introducing a Lubricating Un-Freezable Water Hydrogel from Sodium Polyacrylate on the Polyolefin Surface

by Junqi Shi, Chongjian Cao, Lu Zhang, Yiwu Quan, Qingjun Wang and Hongfeng Xie

Polymers 2021, 13(7), 1126; https://doi.org/10.3390/polym13071126 - 2 Apr 2021

Cited by 4 | Viewed by 2343

Abstract

A convenient, environment-friendly, and cost-effective method to keep anti-icing for a long time was highly desirable. Slippery lubricant layers were regarded to be effective and promising for anti-icing on different surfaces, but the drought-out of lubricants and the possible detriments to the environment [...] Read more.

A convenient, environment-friendly, and cost-effective method to keep anti-icing for a long time was highly desirable. Slippery lubricant layers were regarded to be effective and promising for anti-icing on different surfaces, but the drought-out of lubricants and the possible detriments to the environment were inevitable. By combining super-high molecular weight sodium polyacrylate (H-PAAS) with polyolefin through a one-pot method, a self-sustainable lubricating layer with extremely low ice adhesion of un-freezable water hydrogel was achieved at subzero conditions. The lubricant hydrogel layer could auto-spread and cover the surface of polyolefin after encountering supercooled water, frost, or ice. Due to the reduction of storage modulus in the interface, the ice adhesion of the specimen surfaces was far below 20 kPa, varying from 5.13 kPa to 18.95 kPa. Furthermore, the surfaces could preserve the fairly low adhesion after icing/de-icing cycles for over 15 times and thus exhibited sustainable durability. More importantly, this method could be introducing to various polymers and is of great promise for practical applications. Full article

(This article belongs to the Special Issue Polymer Processing and Surfaces II)

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