Electrochemical Technology for New Materials Synthesis and Reprocessing

A special issue of Processes (ISSN 2227-9717). This special issue belongs to the section "Chemical Processes and Systems".

Deadline for manuscript submissions: closed (20 September 2023) | Viewed by 10781

Special Issue Editor


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Guest Editor
Institute of High-Temperature Electrochemistry, Ural Branch, Russian Academy of Sciences, 620066 Ekaterinburg, Russia
Interests: thermodynamics of alloys and molten salts; kinetics of electrode processes; molten salt electrolysis; hydrogen energy; pyrochemical processing of spent nuclear fuel, molten salt reactors
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The development of modern electrochemistry is highly relevant in today’s society, as electrochemical processes frame the chemical and metallurgical production of various materials applied for power generation. Technological progress in the field of material science has provided an increasing number of economically beneficial approaches for the electrochemical production of ecologically friendly materials with exceptional properties for electrochemical power generation.

Mutual transformations of electrical and chemical energies are of great research interest due to the availability of the atom energy, development of power sources, electric power storage devices, etc.

The development of new technologies, materials, and electrochemical devices requires a deep understanding of the thermodynamics and kinetics of processes at the electrode boundary. Therefore, the Special Issue of «Electrochemical Technology for New Materials Synthesis and Reprocessing» is devoted to the following topics:

  • Modeling of properties and structures of molten media and electrochemical devices;
  • Kinetics and thermodynamics of electrode processes on solid and molten electrodes in molten salts;
  • Materials for the aerospace industry and nuclear energy;
  • New electrochemical and pyrochemical technologies;
  • Production of metals and alloys by electrolysis of fluoride, chloride, and oxide melts;
  • Promising functional materials for new-generation solid-oxide electrochemical devices.

Prof. Dr. Yury Zaikov
Guest Editor

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Keywords

  • thermodynamics
  • kinetics
  • molten salts
  • solid electrolyte
  • electrolytic refining
  • electrochemical devices
  • electrochemical system
  • computer simulation

Published Papers (8 papers)

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Research

12 pages, 2342 KiB  
Article
Melting Behavior and Densities of K2B2OF6 Melts Containing KReO4
by Aleksandr A. Chernyshev, Alexey P. Apisarov, Andrey V. Isakov, Anastasia O. Khudorozhkova and Michael V. Laptev
Processes 2023, 11(11), 3148; https://doi.org/10.3390/pr11113148 - 3 Nov 2023
Viewed by 527
Abstract
Methods of simultaneous thermal analysis (differential scanning calorimetry, thermogravimetry) and an analysis of cooling curves were used to study the melting of K2B2OF6–(0–15 wt. %) KReO4 melts. The synthesis of K2B2OF6 [...] Read more.
Methods of simultaneous thermal analysis (differential scanning calorimetry, thermogravimetry) and an analysis of cooling curves were used to study the melting of K2B2OF6–(0–15 wt. %) KReO4 melts. The synthesis of K2B2OF6 was performed by alloying KF, KBF4, and B2O3 components. The liquidus temperature dependence on the content of potassium perrhenate in the K2B2OF6–(0–15 wt. %) KReO4 melts was determined. It was found that the addition of up to 6 wt. % KReO4 caused an increase in the melt liquidus temperature to 733 K. Further increases in potassium perrhenate did not change the temperature of the primary crystallization (733 ± 5 K) of the K2B2OF6–KReO4 melt. This fact testifies to the presence of the monotectic reaction. It was found that the relative loss of mass of the K2B2OF6–(0–15 wt. %) KReO4 melts did not exceed 2.1%. The delamination of the K2B2OF6–KReO4 melt was revealed according to the values of the primary crystallization temperatures (liquidus temperatures) in different layers of the melt. The density of the K2B2OF6–KReO4 melts as a function of potassium perrhenate content (0–15 wt. %) was investigated at 628–933 K. The temperature dependence of the K2B2OF6–KReO4 melts’ densities was recorded. They are presented as linear functions. The curves of the density temperature dependence of the K2B2OF6–KReO4 melts were used to determine the critical temperatures, i.e., the boundaries of the miscibility gap. The miscibility gap of the K2B2OF6–KReO4 melts is limited to 1 wt. % and 15 wt. % KReO4 content. Full article
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18 pages, 4526 KiB  
Article
Effect of Cation Nonstoichiometry on Hydration and Charge Transport Processes in Yb-Doped SrZrO3 Perovskite-Type Proton Conductor for Ceramic Electrochemical Cells
by Adelya Khaliullina, Anastasia Meshcherskikh and Liliya Dunyushkina
Processes 2023, 11(10), 2939; https://doi.org/10.3390/pr11102939 - 10 Oct 2023
Viewed by 697
Abstract
The effect of Sr deficiency on the hydration process and ionic and electronic conductivity of Yb-doped SrZrO3 proton conductors with a perovskite-type structure was investigated. Dense SrxZr0.95Yb0.05O3-δ (x = 0.94–1.00) ceramics were prepared using solution [...] Read more.
The effect of Sr deficiency on the hydration process and ionic and electronic conductivity of Yb-doped SrZrO3 proton conductors with a perovskite-type structure was investigated. Dense SrxZr0.95Yb0.05O3-δ (x = 0.94–1.00) ceramics were prepared using solution combustion synthesis. Thermogravimetry and Raman spectroscopy methods were used to determine the concentration of bulk protonic species. Sr deficiency was found to enhance the hydration ability of the zirconate; however, lowering of Sr content to x = 0.94 deteriorated the proton uptake. The conductivity of the SrxZr0.95Yb0.05O3-δ series depending on the oxygen partial pressure at different humidities was studied by the four-probe direct current technique. Sr-deficient ceramics with x = 0.96 and 0.98 were shown to become purely protonic conductors in humid atmospheres at a temperature close to 500 °C. The ionic conductivity reaches its highest value at a Sr content of x = 0.98 (2 × 10−4 S cm−1 at 500 °C and pH2O = 3.17 kPa). The hydration behavior and transport properties of SrxZr0.95Yb0.05O3-δ are discussed in terms of the defect chemistry model that assumes the distribution of Yb ions over Sr and Zr sites at a large Sr deficiency. Full article
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20 pages, 7379 KiB  
Article
Electrochemical Behavior of Dysprosium Ion and Its Co-Electroreduction with Nickel Ions in the Molten KCl-NaCl-CsCl Eutectic
by Khasbi B. Khushkhov, Anna S. Kholkina, Astemir A. Khotov, Zhubagi Z. Ali, Zalina A. Zhanikayeva, Vadim A. Kvashin, Vadim A. Kovrov, Anastasia A. Mushnikova and Daria P. Mirzayants
Processes 2023, 11(10), 2818; https://doi.org/10.3390/pr11102818 - 22 Sep 2023
Viewed by 714
Abstract
The electrochemical behavior of dysprosium ions, as well as dysprosium and nickel ion co-reduction, on inert tungsten electrodes and active nickel electrodes were studied in the eutectic KCl-NaCl-CsCl melt at a temperature of 823 K using the methods of cyclic and square-wave voltammetry [...] Read more.
The electrochemical behavior of dysprosium ions, as well as dysprosium and nickel ion co-reduction, on inert tungsten electrodes and active nickel electrodes were studied in the eutectic KCl-NaCl-CsCl melt at a temperature of 823 K using the methods of cyclic and square-wave voltammetry and open circuit chronopotentiometry. The process of Dy3+ ions electroreduction was found to be reversible and to proceed within a single three-electron stage up to the polarization rate of 0.1 V/s. The increase in the polarization rate indicates a slower rate of the charge transfer, which causes the quasi-reversible character of the charge transfer. It is shown that when the KCl-NaCl-CsCl eutectic melt contains both nickel and dysprosium ions, the voltammetry curves at 823 K have a wave of nickel ion reduction at the potentials of −(0.22–0.28) V and a dysprosium ion reduction at the potentials of −(2.175–2.250) V relative to a chlorine-silver reference electrode. Apart from these waves, the voltammograms have two reduction waves at the potentials of −(1.9–1.95) V and −(2.05–2.1) V. These waves are associated with the reduction of dysprosium ions and their depolarization on metallic nickel, which was preliminary deposited on the tungsten electrode, as well as the formation of the intermetallic phases of dysprosium and nickel of various DyxNiy compositions. The (E-t) dependencies of the open circuit chronopotentiometry elucidate plateaus of the potential delay, which correspond to the dissolution of separate dysprosium and nickel intermetallic phases. Based on the results of the voltammetry changes and the chronopotentiometry of the open circuit, a series of electrochemical syntheses were performed in the potentiostatic regime at the potentials of −(1.7–2.1) V. The intermetallic phases of DyNi5, DyNi3 and DyNi2 were obtained at a definite ratio of the dysprosium and nickel chloride concentrations in the KCl-NaCl-CsCl eutectic melt and at a temperature of 823 K. The synthesized intermetallic samples were characterized by X-ray diffraction and scanning electron microscopy. Full article
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13 pages, 3868 KiB  
Article
Efficiency of Electrochemical Methods of Purification and Control over the Oxide Concentration in Halide Melts: PbCl2
by Andrey Nikolaev, Albert Mullabaev, Andrey Suzdaltsev and Yuriy P. Zaikov
Processes 2023, 11(2), 636; https://doi.org/10.3390/pr11020636 - 19 Feb 2023
Cited by 2 | Viewed by 1703
Abstract
The purification of molten salts from admixtures as well as the effective control of admixture concentration has attracted researchers’ interests. In the present paper, the possibility of the electrochemical purification of PbCl2 from PbO and the effective control over the oxide ions [...] Read more.
The purification of molten salts from admixtures as well as the effective control of admixture concentration has attracted researchers’ interests. In the present paper, the possibility of the electrochemical purification of PbCl2 from PbO and the effective control over the oxide ions concentration in molten PbCl2 is studied at the temperature of 520 °C. The PbCl2 melt with the initial addition of 0.5 wt% of PbO was used as a molten salt sample. The method of potentiostatic electrolysis was used to remove the oxide additions from the melt; the linear and square-wave voltammetry dependencies were recorded, and the melt samples were taken for analysis. Based both on the results of the electrochemical measurements and the analysis of oxygen concentration in the electrolyte, we built linear empirical dependencies of the anode peak current of the oxidation of oxygen-containing electroactive anions on the PbO concentration in the studied melt. We demonstrated that the obtained dependencies may be used for direct electrochemical nondestructive in-situ control over the concentration of PbO dissolved in the PbCl2 melt containing up to 0.5 wt% of PbO. The deep electrochemical purification of the chloride PbCl2 melt from molten oxide (up to 0.044 wt% PbO or to 0.007 wt% of oxygen) was achieved by the potentiostatic electrolysis. Full article
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12 pages, 2244 KiB  
Article
Interaction between Iron Fluoride and Molten FLiBe
by Stepan P. Arkhipov, Yury P. Zaikov, Pavel A. Arkhipov and Albert R. Mullabaev
Processes 2022, 10(12), 2742; https://doi.org/10.3390/pr10122742 - 19 Dec 2022
Cited by 2 | Viewed by 1543
Abstract
The equilibrium potentials of iron in a LiF-BeF2-FeF2 melt were measured using the EMF method and were dependent upon the temperature and iron fluoride concentrations. The empirical equations for the isotherms and equilibrium polytherms of the iron fluoride concentration were [...] Read more.
The equilibrium potentials of iron in a LiF-BeF2-FeF2 melt were measured using the EMF method and were dependent upon the temperature and iron fluoride concentrations. The empirical equations for the isotherms and equilibrium polytherms of the iron fluoride concentration were obtained. The cathode polarization of iron fluoride in the molten mixture of lithium and beryllium fluoride was measured using the current switch off method from the stationary state. It was found that in the studied temperature and concentration ranges of iron fluoride in the LiF-BeF2 electrolyte, the valence state of iron in the melt is mainly +2. According to the experimental values of the equilibrium potentials of the iron electrode in the LiF-BeF2-FeF2 melt, the conditional standard potentials of iron were calculated relative to the fluoride reference electrode in the molten mixture of lithium and beryllium fluoride. The conditional standard values of the Gibbs energy change were calculated at the formation of iron difluoride from the element in the form of dilute solutions, as were the thermodynamic values (enthalpy and entropy) when iron difluoride was mixed with LiF-BeF2. Full article
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15 pages, 2350 KiB  
Article
Ionic Equilibria in Polytungstate Melts
by Alexander V. Kosov, Olga L. Semerikova, Sergey V. Vakarin, Olga V. Grishenkova, Alexey S. Vorob’ev, Anastasia O. Khudorozhkova and Yury P. Zaikov
Processes 2022, 10(12), 2658; https://doi.org/10.3390/pr10122658 - 9 Dec 2022
Cited by 2 | Viewed by 1140
Abstract
Polytungstate melts are used for the electrodeposition of oxide tungsten bronzes (OTBs). The scarce information on the ionic composition and properties of these electrolytes hinders effective control of the electrochemical synthesis of OTBs with desired electrical and optical properties. In this work, a [...] Read more.
Polytungstate melts are used for the electrodeposition of oxide tungsten bronzes (OTBs). The scarce information on the ionic composition and properties of these electrolytes hinders effective control of the electrochemical synthesis of OTBs with desired electrical and optical properties. In this work, a comprehensive study of Na2WO4–WO3 melts that contained up to 55 mol% of tungsten trioxide was performed in the temperature range from 983 to 1073 K. Melt densities were measured using the Archimedes method. DFT calculations were carried out for various tungsten-containing compounds, including WxO3x12+, WxO3x+12, NaWxO3x+1, and Na2WxO3x+1. The calculated values of the W–O bond energy indicate that the tested compounds are stable in the specified temperature range, and the  WO22+ cation is the most stable. The experimental dependences of the redox potential on the mole fraction of tungsten trioxide in the Na2WO4–WO3 melt were obtained using the EMF method. A model that considers the processes of interaction between tungsten-containing ions and O2− ions was proposed for the quantitative interpretation of these dependences. The equilibrium constants were found through fitting according to the Levenberg–Marquardt algorithm. The effect of the WO3 mole fraction and temperature on the concentrations of WO42, W2O72, W3O102, W4O132, WO22+, and O2− ions was analyzed. Full article
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8 pages, 2009 KiB  
Article
Synthesis, Hydration Processes and Ionic Conductivity of Novel Gadolinium-Doped Ceramic Materials Based on Layered Perovskite BaLa2In2O7 for Electrochemical Purposes
by Nataliia Tarasova, Anzhelika Bedarkova, Irina Animitsa and Evgeniya Verinkina
Processes 2022, 10(12), 2536; https://doi.org/10.3390/pr10122536 - 29 Nov 2022
Cited by 6 | Viewed by 1422
Abstract
The search for novel highly effective materials with target properties for different electrochemical purposes is active for now. Ceramic materials with high levels of ionic conductivity can be applied as electrolytic materials in solid oxide fuel cells and in electrolyzers. Layered perovskites are [...] Read more.
The search for novel highly effective materials with target properties for different electrochemical purposes is active for now. Ceramic materials with high levels of ionic conductivity can be applied as electrolytic materials in solid oxide fuel cells and in electrolyzers. Layered perovskites are a novel class of ionic conductors demonstrating almost-pure proton transportation at mid-temperatures. Gadolinium-doped ceramic materials based on layered perovskite BaLa2In2O7 were obtained and investigated for the first time in this study. The effect of the dopant concentrations on the hydration processes and on ionic conductivity was revealed. It was shown that compositions 0 ≤ x ≤ 0.15 of BaLa2–xGdxIn2O7 exhibited proton conductivity when under wet air and at mid-temperatures (lower than ~450 °C). Gadolinium doping led to an increase in the conductivity values up to an order of magnitude of ~0.5. The protonic conductivity of the most conductive composition BaLa1.85Gd0.15In2O7 was 2.7∙10−6 S/cm at 400 °C under wet air. The rare earth doping of layered perovskites is a prospective approach for the design of ceramics for electrochemical devices for energy applications. Full article
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17 pages, 5057 KiB  
Article
Peculiarities of Holmium and Iron Triad Ions Co-Reduction: Formation of HoxNiy (HoxCoy, HoxFey) Intermetallic Compounds in Chloride Melts
by Khasbi Kushkhov, Ranetta Kardanova and Anna Kholkina
Processes 2022, 10(9), 1723; https://doi.org/10.3390/pr10091723 - 30 Aug 2022
Cited by 1 | Viewed by 1276
Abstract
The present paper is focused on the analysis of Ni2+, Co2+, Fe3+, and Ho3+ ion co-reduction in the background equimolar NaCl-KCl melt at 973 K using the method of cyclic voltammetry. It was found that the [...] Read more.
The present paper is focused on the analysis of Ni2+, Co2+, Fe3+, and Ho3+ ion co-reduction in the background equimolar NaCl-KCl melt at 973 K using the method of cyclic voltammetry. It was found that the co-reduction potentials of Ho3+ and iron triad ions differ greatly. The depolarization of metallic holmium electrodeposition on one of the iron triad metals preliminary deposited on the tungsten electrode was determined. This process resulted in the formation of the HoxNiy, HoxCoy, and HoxFey intermetallic compounds. It was observed that the HoxNiy, HoxCoy, and HoxFey intermetallic compounds may be synthesized in a kinetic regime. The influence of the current density, electrolytic bath composition, and electrolysis time on the composition of the obtained intermetallic compounds was studied. The possibility of synthesizing cathode deposits composed solely of intermetallic compounds is verified. It is demonstrated that the intermetallic compounds may be formed by the addition of the iron triad metals (in particular, metallic iron) via anode dissolution. Synthesized HoxNiy, HoxCoy, and HoxFey samples were characterized by X-ray diffraction analysis, scanning electron microscopy, and photon correlation spectroscopy. Full article
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