Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

Search Results (63)

Search Parameters:
Keywords = W-Cu interface

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
8 pages, 893 KB  
Article
W/Si Multilayer Mirrors for Soft X-Ray Wavelengths < 2.4 nm
by Denys Sevriukov, Sergiy Yulin, Sven Schröder and Andreas Tünnermann
Surfaces 2025, 8(3), 65; https://doi.org/10.3390/surfaces8030065 - 2 Sep 2025
Viewed by 365
Abstract
W/Si multilayer mirrors are a promising candidate for soft X-ray applications at wavelengths below 2.4 nm. However, their optical performance is strongly affected by interface roughness and interlayer mixing, which limits reflectivity. One approach to improving interface quality is the application of BIAS [...] Read more.
W/Si multilayer mirrors are a promising candidate for soft X-ray applications at wavelengths below 2.4 nm. However, their optical performance is strongly affected by interface roughness and interlayer mixing, which limits reflectivity. One approach to improving interface quality is the application of BIAS voltage during deposition. In this study, W/Si multilayer mirrors with bilayer thickness of ~1.5 nm and 100 bilayers were fabricated using DC magnetron sputtering, with ion assistance of 75 V, 100 V, and 200 V applied during the deposition of silicon layers. Grazing incidence X-ray reflectivity (GIXR) measurements at Cu Kα (λ = 0.154 nm) showed that applying BIAS ≤ 100 V reduced interface roughness and increased reflectivity, with a maximum effect observed at 75 V. In contrast, at 200 V, strong diffusion intermixing reduced the bilayer thickness to 1.29 nm and nearly eliminated reflectivity. Soft X-ray reflectivity measurements at λ ~ 1.5 nm confirmed that ion assistance improved optical performance, increasing mirror reflectivity from ~1% (BIAS = 0 V) to ~2.3% (BIAS = 75 V). Atomic force microscopy (AFM) measurements also demonstrated a reduction in surface roughness from 0.22 nm to 0.11 nm due to using ion assistance. These results indicate that moderate ion assistance (<100 V) can enhance the optical quality of W/Si multilayer mirrors by reducing interface roughness, while excessive BIAS (>100 V) leads to diffusion intermixing and optical degradation. The novelty of this work lies in the direct application and variation in BIAS voltage during Si-layer growth, enabling detailed investigation of its influence on interface roughness and reflectivity. This approach provides a simple and effective tool for optimizing the performance of W/Si multilayer mirrors for soft X-ray applications. Full article
(This article belongs to the Special Issue Surface Engineering of Thin Films)
Show Figures

Figure 1

12 pages, 2764 KB  
Article
AlxCoCrFeNi High-Entropy Alloys Enable Simultaneous Electrical and Mechanical Robustness at Thermoelectric Interfaces
by Xiaoxia Zou, Wangjie Zhou, Xinxin Li, Yuzeng Gao, Jingyi Yu, Linglu Zeng, Guangteng Yang, Li Liu, Wei Ren and Yan Sun
Materials 2025, 18(15), 3688; https://doi.org/10.3390/ma18153688 - 6 Aug 2025
Viewed by 400
Abstract
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric [...] Read more.
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric materials. The HEA/p-SKD interface exhibited excellent chemical bonding with a stable and controllable reaction layer, forming a dense, defect-free (Fe,Ni,Co,Cr)Sb phase (thickness of ~2.5 μm) at the skutterudites side. The interfacial resistivity achieved a low value of 0.26 μΩ·cm2 and remained at 7.15 μΩ·cm2 after aging at 773 K for 16 days. Moreover, the interface demonstrated remarkable mechanical stability, with an initial shear strength of 88 MPa. After long-term aging for 16 days at 773 K, the shear strength retained 74 MPa (only 16% degradation), ranking among the highest reported for thermoelectric materials/metal joints. Remarkably, the joint maintained a shear strength of 29 MPa even after 100 continuous thermal cycles (623–773 K), highlighting its outstanding thermo-mechanical stability. These results validate the AlxCoCrFeNi high-entropy alloys as an ideal interfacial material for thermoelectric generators, enabling simultaneous optimization of electrical and mechanical performance in harsh environments. Full article
(This article belongs to the Section Metals and Alloys)
Show Figures

Figure 1

19 pages, 3823 KB  
Article
Theoretical Performance of BaSnO3-Based Perovskite Solar Cell Designs Under Variable Light Intensities, Temperatures, and Donor and Defect Densities
by Nouf Alkathran, Shubhranshu Bhandari and Tapas K. Mallick
Designs 2025, 9(3), 76; https://doi.org/10.3390/designs9030076 - 18 Jun 2025
Viewed by 657
Abstract
Barium stannate (BaSnO3) has emerged as a promising alternative electron transport material owing to its superior electron mobility, resistance to UV degradation, and energy bandgap tunability, yet BaSnO3-based perovskite solar cells have not reached the efficiency levels of TiO [...] Read more.
Barium stannate (BaSnO3) has emerged as a promising alternative electron transport material owing to its superior electron mobility, resistance to UV degradation, and energy bandgap tunability, yet BaSnO3-based perovskite solar cells have not reached the efficiency levels of TiO2-based designs. This theoretical study presents a design-driven evaluation of BaSnO3-based perovskite solar cell architectures, incorporating MAPbI3 or FAMAPbI3 perovskite materials, Spiro-OMeTAD, or Cu2O hole transport materials as well as hole-free configurations, under varying light intensity. Using a systematic device modelling approach, we explore the influence of key design variables—such as layer thickness, donor density, and interface defect concentration—of BaSnO3 and operating temperature on the power conversion efficiency (PCE). Among the proposed designs, the FTO/BaSnO3/FAMAPbI3/Cu2O/Au heterostructure exhibits an exceptionally effective arrangement with PCE of 38.2% under concentrated light (10,000 W/m2, or 10 Sun). The structure also demonstrates strong thermal robustness up to 400 K, with a low temperature coefficient of −0.078% K−1. These results underscore the importance of material and structural optimisation in PSC design and highlight the role of high-mobility, thermally stable inorganic transport layers—BaSnO3 as the electron transport material (ETM) and Cu2O as the hole transport material (HTM)—in enabling efficient and stable photovoltaic performance under high irradiance. The study contributes valuable insights into the rational design of high-performance PSCs for emerging solar technologies. Full article
Show Figures

Graphical abstract

14 pages, 4572 KB  
Article
Synergistic Enhancement of Near-Infrared Electrochromic Performance in W18O49 Nanowire Thin Films via Copper Doping and Langmuir–Blodgett Assembly
by Yueyang Wu, Honglong Ning, Ruiqi Luo, Muyun Li, Zijian Zhang, Rouqian Huang, Junjie Wang, Mingyue Peng, Runjie Zhuo, Rihui Yao and Junbiao Peng
Inorganics 2025, 13(6), 200; https://doi.org/10.3390/inorganics13060200 - 14 Jun 2025
Viewed by 1299
Abstract
The development of high-performance electrochromic materials demands innovative approaches to simultaneously control the nanoscale architecture and the electronic structure. We present a dual-modification strategy that synergistically combines copper doping with the Langmuir–Blodgett (LB) assembly to overcome the traditional performance trade-offs in tungsten oxide-based [...] Read more.
The development of high-performance electrochromic materials demands innovative approaches to simultaneously control the nanoscale architecture and the electronic structure. We present a dual-modification strategy that synergistically combines copper doping with the Langmuir–Blodgett (LB) assembly to overcome the traditional performance trade-offs in tungsten oxide-based electrochromic systems. Cu-doped W18O49 nanowires with varying Cu concentrations (0–12 mol%) were synthesized hydrothermally and assembled into thin films via the LB technique, with LB precursors characterized by contact angle, surface tension, viscosity, and thermogravimetric-differential scanning calorimetry (TG-DSC) analyses. The films were systematically evaluated using scanning electron microscopy, X-ray photoelectron spectroscopy, chronoamperometry, and transmittance spectroscopy. Experimental results reveal an optimal Cu-doping concentration of 8 mol%, achieving a near-infrared optical modulation amplitude of 76.24% at 1066 nm, rapid switching kinetics (coloring/bleaching: 5.0/3.0 s), and a coloration efficiency of 133.00 cm2/C. This performance is speculated to be a balance between Cu-induced improvements in ion intercalation kinetics and LB-ordering degradation caused by lattice strain and interfacial charge redistribution, while mitigating excessive doping effects such as structural deterioration and thermodynamic instability. The work establishes a dual-modification framework for designing high-performance electrochromic interfaces, emphasizing the critical role of surface chemistry and nanoscale assembly in advancing adaptive optoelectronic devices like smart windows. Full article
(This article belongs to the Special Issue Optical and Quantum Electronics: Physics and Materials)
Show Figures

Figure 1

30 pages, 4446 KB  
Review
Electrical Transport Interplay with Charge Density Waves, Magnetization, and Disorder Tuned by 2D van der Waals Interface Modification via Elemental Intercalation and Substitution in ZrTe3, 2H-TaS2, and Cr2Si2Te6 Crystals
by Xiao Tong, Yu Liu, Xiangde Zhu, Hechang Lei and Cedomir Petrovic
Nanomaterials 2025, 15(10), 737; https://doi.org/10.3390/nano15100737 - 14 May 2025
Viewed by 1021
Abstract
Electrical transport in 2D materials exhibits unique behaviors due to reduced dimensionality, broken symmetries, and quantum confinement. It serves as both a sensitive probe for the emergence of coherent electronic phases and a tool to actively manipulate many-body correlated states. Exploring their interplay [...] Read more.
Electrical transport in 2D materials exhibits unique behaviors due to reduced dimensionality, broken symmetries, and quantum confinement. It serves as both a sensitive probe for the emergence of coherent electronic phases and a tool to actively manipulate many-body correlated states. Exploring their interplay and interdependence is crucial but remains underexplored. This review integratively cross-examines the atomic and electronic structures and transport properties of van der Waals-layered crystals ZrTe3, 2H-TaS2, and Cr2Si2Te6, providing a comprehensive understanding and uncovering new discoveries and insights. A common observation from these crystals is that modifying the atomic and electronic interface structures of 2D van der Waals interfaces using heteroatoms significantly influences the emergence and stability of coherent phases, as well as phase-sensitive transport responses. In ZrTe3, substitution and intercalation with Se, Hf, Cu, or Ni at the 2D vdW interface alter phonon–electron coupling, valence states, and the quasi-1D interface Fermi band, affecting the onset of CDW and SC, manifested as resistance upturns and zero-resistance states. We conclude here that these phenomena originate from dopant-induced variations in the lattice spacing of the quasi-1D Te chains of the 2D vdW interface, and propose an unconventional superconducting mechanism driven by valence fluctuations at the van Hove singularity, arising from quasi-1D lattice vibrations. Short-range in-plane electronic heterostructures at the vdW interface of Cr2Si2Te6 result in a narrowed band gap. The sharp increase in in-plane resistance is found to be linked to the emergence and development of out-of-plane ferromagnetism. The insertion of 2D magnetic layers such as Mn, Fe, and Co into the vdW gap of 2H-TaS2 induces anisotropic magnetism and associated transport responses to magnetic transitions. Overall, 2D vdW interface modification offers control over collective electronic behavior, transport properties, and their interplays, advancing fundamental science and nanoelectronic devices. Full article
Show Figures

Figure 1

20 pages, 6712 KB  
Article
Effect of Sn Content on Wettability and Interfacial Structure of Cu–Sn–Cr/Graphite Systems: Experimental and First-Principles Investigations
by Wenjuan Ci, Qiaoli Lin, Xuefeng Lu, Yu Shi, Likai Yang and Wenkai Wang
Materials 2025, 18(8), 1793; https://doi.org/10.3390/ma18081793 - 14 Apr 2025
Viewed by 650
Abstract
The co-addition of chromium (Cr) and tin (Sn) is known to enhance the wettability between copper (Cu) and graphite (Cgr), but the effect of Sn content remains poorly understood. This study aims to systematically investigate the influence of Sn content a [...] Read more.
The co-addition of chromium (Cr) and tin (Sn) is known to enhance the wettability between copper (Cu) and graphite (Cgr), but the effect of Sn content remains poorly understood. This study aims to systematically investigate the influence of Sn content a (a = 0, 10, 20, 30, 40, 50, 80, 99 at. %) on the wettability, interfacial structure, surface/interface energy (σlv/σsl), and adhesion behavior of the Cu–aSn–1Cr/Cgr system at 1100 °C. The experimental results show that as the Sn content increases, the equilibrium contact angle (θe) of the metal droplet shows a non-monotonic trend; the thickness of the reaction product layer (RPL, consisting of Cr carbides (CrmCn)) gradually increases, accompanied by a decrease in the calculated adhesion work (Wadcal). A “sandwich” interface structure is observed, consisting of two interfaces: metal||CrmCn and CrmCn||Cgr. Sn content mainly affects the former. At metal||CrmCn, Sn exists in various forms (e.g., Cu–Sn solid solution, CuxSny compounds) in contact with CrmCn. To elucidate the wetting and bonding mechanisms of metal||CrmCn, simplified interfacial models are constructed and analyzed based on first-principles calculations of density functional theory (DFT). The trend of theoretically calculated results (σmetal and Wad) agrees with the experimental results (σlv and Wadcal). Further analysis of the partial density of state (PDOS) and charge density difference (CDD) reveals that charge distribution and bonding characteristics vary with Sn content, providing the microscopic insight into the nature of wettability and interfacial bonding strength. Full article
Show Figures

Figure 1

15 pages, 7943 KB  
Article
The Effect of He on the Evolution of Radiation-Induced Dislocation Loops near W/Cu Interface
by Huaqing Sang, Yifan Zhang and Jing Wang
Metals 2025, 15(4), 382; https://doi.org/10.3390/met15040382 - 28 Mar 2025
Viewed by 400
Abstract
In the current work, the distribution behaviors of irradiation-induced dislocation loops near the W-Cu interface (contains a thin W2C transition layer) under self-interstitial atom diffusion-dominated conditions were investigated based on the comparative experiment of 3 MeV Fe ion and 100 keV [...] Read more.
In the current work, the distribution behaviors of irradiation-induced dislocation loops near the W-Cu interface (contains a thin W2C transition layer) under self-interstitial atom diffusion-dominated conditions were investigated based on the comparative experiment of 3 MeV Fe ion and 100 keV He ion irradiation. The size distribution and number density of radiation-induced dislocation loops in both sides of the interface were characterized using Transmission Electron Microscopy with different two-beam conditions. The impact of the phase boundary on the dislocation loop distribution and the influence of He on this mechanism was discussed. The results showed that the phase boundary (PB) has a significant effect on the distribution of radiation-induced dislocation loops. In the Fe-irradiated sample, the proportion of b = 1/2<111> type dislocation loops near the phase boundary on the W side increases significantly, and b = 1/2<110> type dislocation loops dominate on the Cu side. He will significantly affect the loop distribution near the W/Cu phase boundary due to the strong binding of He with vacancies in W, which suppresses the recombination of SIA and vacancies and promotes the formation and growth of interstitial-type dislocations. Full article
Show Figures

Figure 1

20 pages, 6430 KB  
Article
Multi-Scale Numerical Simulation of Short Tungsten Fiber Reinforced Tungsten–Copper Composites: Influence Mechanisms of Fiber Parameters
by Longchao Zhuo, Yixing Xie, Hang Xu, Bin Luo, Nan Liu, Bingqing Chen and Hao Wang
Crystals 2025, 15(3), 209; https://doi.org/10.3390/cryst15030209 - 22 Feb 2025
Viewed by 702
Abstract
Tungsten fiber reinforced tungsten–copper (Wf/W-Cu) composites have broad application prospects in fields such as electronic packaging due to their excellent comprehensive properties. However, the correlation between fiber parameters (content, aspect ratio, orientation) and the mechanical behavior of the materials is not [...] Read more.
Tungsten fiber reinforced tungsten–copper (Wf/W-Cu) composites have broad application prospects in fields such as electronic packaging due to their excellent comprehensive properties. However, the correlation between fiber parameters (content, aspect ratio, orientation) and the mechanical behavior of the materials is not yet clear. In this study, a combination of numerical simulation and experimental research was employed to construct a three-dimensional microstructural mechanic model and systematically investigate the influence of fiber parameters on the tensile properties and mechanisms of Wf/W-Cu composites. The results show that: (1) The critical fiber aspect ratio is 7.6. When below this value, fiber pullout dominates, and when above this value, fiber tensile fracture is the main mechanism. (2) As the fiber content increases from 1% to 6%, the tensile strength of the composite increases by 9.6%, the yield strength increases by 10.2%, while the elongation after fracture decreases by 18.6%. (3) As the fiber orientation angle increases from 0° to 90°, the material strength first increases and then decreases, while the toughness first decreases and then increases. (4) Short fibers achieve interface toughening through fiber pullout, crack deflection, and fiber bridging, while long fibers improve the strength and toughness of the composite through load transfer and fiber bridging effects. (5) The damage evolution mechanism reveals the regulation effect of fiber parameters on the multi-scale mechanical behavior of the material. The research results can guide the composition and structure optimization design of Wf/W-Cu composites, provide new ideas for the research of high-performance fiber composites, and have important significance for their engineering applications in extreme environments. Full article
Show Figures

Figure 1

13 pages, 4942 KB  
Article
Effect of Interface Relief on the Occurrence of Cracks at the Contact Point of Laser-Direct-Energy-Deposited Copper Alloy and Nickel Base Superalloy
by Alexander Khaimovich, Andrey Balyakin, Ekaterina Nosova, Maria Kudryashova, Vitaliy Smelov, Evgeny Zemlyakov and Anton Kovchik
Crystals 2025, 15(2), 121; https://doi.org/10.3390/cryst15020121 - 23 Jan 2025
Viewed by 825
Abstract
The relevance of the study is related to the need to join dissimilar copper and nickel alloys by laser direct energy and material deposition (LDED). The purpose of research is studying the distribution of elements, structure, and properties of contact zone of nickel-based [...] Read more.
The relevance of the study is related to the need to join dissimilar copper and nickel alloys by laser direct energy and material deposition (LDED). The purpose of research is studying the distribution of elements, structure, and properties of contact zone of nickel-based super alloy and CuCr1 bronze obtained by direct energy and material deposition with preliminary formation of relief of contact surface. For the purposes of research, samples were made from UNS C18200 copper alloy CuCr1 without relief, with a relief of 0.5 mm depth, and with a relief of 1 mm depth. The Ni50Cr33W4.5Mo2.8TiAlNb (EP648) alloy powder was deposited onto the bronze samples with a micro-relief. The deposition was produced by direct injection of energy and material. The influence of interphase interaction of CuCr-chromium carbide system on the possibility of initiation of a crack in the area of carbide secretions is not significant and does not exceed 3.1% according to CIC criterion from the background level for CuCr1 (CIC = 1.54% for CuCr1-Al4C3 interface and CIC = 3.1% for CuCr1-Cr23C6 interface). An X-ray analysis revealed the presence of tensile residual macro-stresses, arising from differences in thermal expansion coefficients in the CuCr1-EP648 interface area, which may be the main cause of crack formation. Cracks are generated and run along the grain boundaries, on which traces of excretion are visible. The contact surface in the CuCr1-EP648 interface area has no visible defects, which indicates the good adhesion of materials when applying an initial layer of EP648 by LDED. The presence of a 0.5-mm micro-relief on CuCr1 has a positive effect on the strength of the connection, as it increases the surface area of the contact CuCr1-EP648 and therefore reduces the contact stress of the breakout. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
Show Figures

Figure 1

12 pages, 6442 KB  
Article
Interface Optimization and Thermal Conductivity of Cu/Diamond Composites by Spark Plasma Sintering Process
by Junfeng Zhao, Hao Su, Kai Li, Haijuan Mei, Junliang Zhang and Weiping Gong
Nanomaterials 2025, 15(1), 73; https://doi.org/10.3390/nano15010073 - 6 Jan 2025
Cited by 1 | Viewed by 1519
Abstract
Cu/Diamond (Cu/Dia) composites are regarded as next-generation thermal dissipation materials and hold tremendous potential for use in future high-power electronic devices. The interface structure between the Cu matrix and the diamond has a significant impact on the thermophysical properties of the composite materials. [...] Read more.
Cu/Diamond (Cu/Dia) composites are regarded as next-generation thermal dissipation materials and hold tremendous potential for use in future high-power electronic devices. The interface structure between the Cu matrix and the diamond has a significant impact on the thermophysical properties of the composite materials. In this study, Cu/Dia composite materials were fabricated using the Spark Plasma Sintering (SPS) process. The results indicate that the agglomeration of diamond particles decreases with increasing particle size and that a uniform distribution is achieved at 200 μm. With an increase in the sintering temperature, the interface bonding is first optimized and then weakened, with the optimal sintering temperature being 900 °C. The addition of Cr to the Cu matrix leads to the formation of Cr7C3 after sintering, which enhances the relative density and bonding strength at the interface, transitioning it from a physical bond to a metallurgical bond. Optimizing the diamond particle size increased the thermal conductivity from 310 W/m K to 386 W/m K, while further optimizing the interface led to a significant increase to 516 W/m K, representing an overall improvement of approximately 66%. Full article
(This article belongs to the Special Issue Design and Applications of Heterogeneous Nanostructured Materials)
Show Figures

Figure 1

19 pages, 16333 KB  
Article
Simulation and Study of Manufacturing of W–Cu Functionally Graded Materials by a Selective Laser Melting Process
by Xiaoyu Ding, Di Ma, Yuecheng Fu, Laima Luo, Yucheng Wu and Jianhua Yao
Metals 2024, 14(12), 1421; https://doi.org/10.3390/met14121421 - 11 Dec 2024
Cited by 3 | Viewed by 1064
Abstract
Plasma-facing components (PFCs) were simulated by ANSYS, and the influence of gradient layer number and composition distribution index on the distribution of temperature field and stress field was analyzed. The simulation results show that a gradient structure with four gradient layers and a [...] Read more.
Plasma-facing components (PFCs) were simulated by ANSYS, and the influence of gradient layer number and composition distribution index on the distribution of temperature field and stress field was analyzed. The simulation results show that a gradient structure with four gradient layers and a component distribution index of 1 makes the PFC assembly have lower overall temperature and lower thermal stress. Tungsten–copper functionally graded materials (W–Cu FGMs) (W-20 vol% Cu/W-40 vol% Cu/W-60 vol% Cu/W-80 vol% Cu) were fabricated by a selective laser melting (SLM) process based on finite element simulation results. The effects of microstructure on the hardness, internal stresses, thermal conductivity, and thermal expansion coefficient of the W–Cu FGMs were evaluated. The results show that hardness increases from 196 to 1173 HV0.3 with increasing W content. The internal stresses of W-20 vol% Cu, W-40 vol% Cu, W-60 vol% Cu, and W-80 vol% Cu are about 191.7 MPa, 627 MPa, 1049.5 MPa, and 561.9 MPa, respectively. The thermal conductivity of the W–Cu FGM is 23 W/m·K and the thermal diffusion coefficient is 10 mm2/s at 25 °C, and the thermal conductivity rises to 70 W/m·K and the thermal diffusion coefficient rises to 18.5 mm2/s at 800 °C. After 100 thermal shock cycles, the internal defects increased, but the interface between the gradient layers remained well bonded. Full article
(This article belongs to the Special Issue Laser Processing Technology and Principles of Metal Materials)
Show Figures

Figure 1

11 pages, 8437 KB  
Article
An Investigation on the Spark Plasma Sintering Diffusion Bonding of Diamond/Cu Composites with a Cr Interlayer
by Ying Zhou, Daochun Hu, Minghe Chen, Taowen Wu, Jindong Ouyang and Degan Xiong
Materials 2024, 17(24), 6026; https://doi.org/10.3390/ma17246026 - 10 Dec 2024
Cited by 3 | Viewed by 1063
Abstract
Spark plasma sintering (SPS) is an effective technique for studying the diffusion bonding of diamond/Cu composites, and has the potential to advance the application of copper matrix composites. This study investigates the SPS diffusion bonding of diamond/Cu composites using a chromium (Cr) interlayer. [...] Read more.
Spark plasma sintering (SPS) is an effective technique for studying the diffusion bonding of diamond/Cu composites, and has the potential to advance the application of copper matrix composites. This study investigates the SPS diffusion bonding of diamond/Cu composites using a chromium (Cr) interlayer. The effects of process parameters on the microstructure and mechanical properties of the bonding interface were evaluated through shear strength testing and SEM analysis. The results show that shear strength increases with interlayer thickness up to a certain point, after which it decreases. As the bonding temperature, holding time, and bonding pressure increase, defects such as cracks and voids at the diffusion-bonded interface are reduced, resulting in improved shear strength. Under suitable conditions (10 μm interlayer, 810 °C, 60 min, and 10 MPa), the bonding interface is defect-free, achieving a maximum shear strength of 139.89 MPa and a thermal conductivity (TC) of 700.97 W/(m·K), indicating high-quality diffusion bonding. Full article
Show Figures

Figure 1

13 pages, 10574 KB  
Article
Effect of Laser on the Interface and Thermal Conductivity of Metallized Diamond/Cu Composite Coatings Deposited by Supersonic Laser Deposition
by Yiyun Chen, Qunli Zhang, Bo Li, Zhijun Chen, Shaowu Liu, Xiaofei Ma, Szymon Tofil and Jianhua Yao
Materials 2024, 17(21), 5174; https://doi.org/10.3390/ma17215174 - 24 Oct 2024
Cited by 3 | Viewed by 1106
Abstract
To achieve the rapid heat dissipation of components in the industrial field, the heat dissipation coating is prepared on the surface, which is conducive to improving the service life of the parts and greatly reducing the industrial costs. In this paper, metallized diamond/Cu [...] Read more.
To achieve the rapid heat dissipation of components in the industrial field, the heat dissipation coating is prepared on the surface, which is conducive to improving the service life of the parts and greatly reducing the industrial costs. In this paper, metallized diamond/Cu composite coatings were fabricated on 1060Al substrate by supersonic laser deposition. The composite coatings were prepared at a nitrogen pressure of 3.0 MPa, a scanning speed of 10 mm/s, and a 1060 nm semiconductor coupled fiber laser with different laser power. The research results show that the laser power affects the interface bonding by affecting the temperature of adiabatic shear instability during particle impact. The metallized diamond forms a good bonding at the interface through the plastic deformation of the Cu matrix. Appropriate parameters ensure that the jet does not affect the subsequent particle deposition and build a good heat transfer bridge to elevate the heat transfer efficiency. The coating prepared at a laser power of 1000 W has the highest thermal diffusion coefficient of 89.3 mm2/s and thermal conductivity of 313.72 W/(m·K), which is 8.92% higher compared to the coating prepared without laser. Experiments with thermal imaging have also demonstrated that the coating at optimal parameter transferred heat faster. Our research provides a technical guidance for rapid preparation of high-quality heat dissipation coatings in industry. Full article
(This article belongs to the Special Issue Development and Applications of Laser-Based Additive Manufacturing)
Show Figures

Figure 1

15 pages, 4344 KB  
Article
Phase-Field Simulation and Dendrite Evolution Analysis of Solidification Process for Cu-W Alloy Contact Materials under Arc Ablation
by Hanwen Ren, Jian Mu, Siyang Zhao, Junke Li, Yateng Yang, Zhiyun Han, Zexi Xing and Qingmin Li
Metals 2024, 14(10), 1100; https://doi.org/10.3390/met14101100 - 25 Sep 2024
Cited by 1 | Viewed by 1451
Abstract
Cu-W alloys are widely used in high-voltage circuit breaker contacts due to their high resistance to arc ablation, but few studies have analyzed the microstructure of Cu-W alloys under arc ablation. This study applied a phase-field model based on the phase-field model developed [...] Read more.
Cu-W alloys are widely used in high-voltage circuit breaker contacts due to their high resistance to arc ablation, but few studies have analyzed the microstructure of Cu-W alloys under arc ablation. This study applied a phase-field model based on the phase-field model developed by Karma and co-workers to the evolution of dendrite growth in the solidification process of Cu-W alloy under arc ablation. The process of columnar dendrite evolution during solidification was simulated, and the effect of the supercooling degree and anisotropic strength on the morphology of the dendrites during solidification was analyzed. The results show that the solid–liquid interface becomes unstable with the release of latent heat, and competitive growth between dendrites occurs with a large amount of solute discharge. In addition, when the supercooling degree is 289 K, the interface is located at a lower height of only 15 μm, and the growth rate is slow. At high anisotropy, the side branches of the dendrites are more fully developed and tertiary dendritic arms appear, leading to a decrease in the alloy’s relative density and poorer ablation resistance. In contrast, the main dendrites are more developed under high supercooling, which improves the density and ablation resistance of the material. The results in this paper may provide a novel way to study the microstructure evolution and material property changes in Cu-W alloys under the high temperature of the arc for high-voltage circuit breaker contacts. Full article
Show Figures

Figure 1

11 pages, 4401 KB  
Article
High-Performance UV–Visible Broad Spectral Phototransistors Based on CuPc/Cs3Bi2I9 Heterojunction
by Yurui Wang, Benfu Jiang, Xijun Zhao, Yuxing Chen, Xinxin Pan, Qing Yu and Bo Yao
Coatings 2024, 14(8), 966; https://doi.org/10.3390/coatings14080966 - 2 Aug 2024
Cited by 1 | Viewed by 1438
Abstract
Phototransistors are three-terminal photodetectors that usually have a higher photocurrent gain than photodiodes due to the amplification of the gate electrode. In this work, a broad spectral phototransistor based on copper phthalocyanine (CuPc) and a Cs3Bi2I9 (CBI) heterojunction [...] Read more.
Phototransistors are three-terminal photodetectors that usually have a higher photocurrent gain than photodiodes due to the amplification of the gate electrode. In this work, a broad spectral phototransistor based on copper phthalocyanine (CuPc) and a Cs3Bi2I9 (CBI) heterojunction is fabricated by the full vacuum evaporation method. Due to the complementary UV–visible absorption of CuPc and CBI, the device exhibits superior performance under three different types of visible light illumination. The experimental results show that the structure of the organic/perovskite heterojunction active layer has the characteristics of good compatibility and a simple process. Meanwhile, by utilizing the superior light-absorption characteristics of perovskite materials and the strong exciton dissociation efficiency of a hetero-type heterojunction interface, the CuPc/CBI-PT exhibits a higher photoresponsivity, photosensitivity, specific detection rate, and lower operating voltage than the CuPc reference device. The stability test shows that the CuPc/CBI-PT can still obtain a 0.73 A/W photoresponsivity under 660 nm light illumination after being stored in the air for 360 h without any packaging. This indicates that the organic/perovskite heterojunction PT may be a good choice for the preparation of high-performance photodetectors. Full article
(This article belongs to the Special Issue Vacuum Deposition Technologies and Semiconductor Applications)
Show Figures

Figure 1

Back to TopTop