Search Results (72)

Titanium–manganese alloys have emerged as a promising option of β-phase titanium alloys, which have recently gained popularity thanks to their exceptional cold strength, deformability, and high specific strength. In this study, the vacuum arc melting process was used to obtain a Ti3Mn alloy, and its behavior in three physiological conditions was analyzed: at room temperature, simulated fever conditions (at 40 °C), and simulated severe infection conditions (pH = 1.2). Optical and scanning electron microscopy were employed to study the effect of Mn addition on the Ti-base alloy microstructure. It was observed the formation of fine precipitates of Mn2Ti, localized at the grain boundaries, allow for the increase in microhardness and blocked their growth. The beta phase of titanium was obtained as fine lamellae with a low level of porosity. The microhardness values were higher than those reported for cp-Ti. The electrochemical tests have shown a high resistance to corrosion in the three analyzed conditions. On the sample’s surface, there is a passive bilayer film, composed of a porous one being in contact with the physiological liquid and a compact one in contact with the bulk alloy. The results obtained suggest that Ti3Mn alloy can be a promising low-cost biomaterial for biomedical applications. Full article

Total ankle arthroplasty (TAA) has evolved significantly through advances in alloy selection and manufacturing technologies. This narrative review examines the metallurgical foundations of contemporary TAA implants, analyzing primary alloy systems and their mechanical properties. Cobalt-chromium alloys provide superior mechanical strength and durability but present metal ion release concerns, while titanium alloys (Ti6Al4V) optimize biocompatibility with elastic modulus values (101–113 GPa) closer to bone, despite tribological limitations. Novel β-titanium formulations (Ti-35Nb-7Zr-5Ta, Ti10Mo6Zr4Sn3Nb) eliminate toxic aluminum and vanadium components while achieving lower elastic modulus values (50–85 GPa) that better match cortical bone properties. Manufacturing has transitioned from traditional methods (investment casting, forging, CNC machining) toward additive manufacturing technologies. Selective laser melting and electron beam melting enable patient-specific geometries, controlled porosity, and optimized microstructures, though challenges remain with residual stresses, surface finish requirements, and post-processing needs. Emerging biodegradable materials, composite structures, and hybrid implant designs represent promising future directions for addressing current material limitations. This review provides evidence-based insights for alloy selection and manufacturing approaches, emphasizing the critical role of materials engineering in TAA implant performance and clinical outcomes. Full article

The paper focuses on material characterization and technology properties of a new Ti-12Al-42Nb spherical powder alloy for additive manufacturing of personal medical implants. The electrode induction melting inert gas atomization (EIGA) method was used to produce the powder alloy. The powder sphericity coefficient (PSC) was 1.02. Image J software was used to calculate the spherical degree by processing images sets from scanning electron microscopy (SEM) and optical microscopy (OM). SEM of particles cross-sections indicated internal thermal-induced porosity (TIP) with a 2.3 μm pore diameter. Particle size distribution was in the range from 15.72 μm (d10) to 64.48 μm (d100) as measured by laser particle analyzer. It was indicated that flowability and powder bulk density were 196 sec and 2.79 g/cm³, respectively. XRD analysis confirmed the beta phase of the powder alloy with no additional phases. X-ray fluorescence spectrometry confirmed the alloyed composition. Reducing and oxidative melting methods of analysis showed a slight amount of impurities: oxygen (0.0087 wt.%), nitrogen (0.03 wt.%), hydrogen (0.0012 wt.%), sulfur (0.0016 wt.%), and carbon (0.022 wt.%). Simultaneous thermal analysis (STA) was performed to indicate weight growth and losses and thermal effects in argon, nitrogen, and air as well as the oxidation of Al₂O₃, TiO₂, and Nb₂O₅ on the surface layer of Ti-12Al-42Nb powder alloy particles. Different phase transformations of γAl₂O₃ $\to$ θAl₂O₃ $\to$ αAl₂O₃ and TiO₂ rutile $\to$ TiO₂ anatase phase transformation were detected by STA in the oxidative layer. Full article

The development of beta titanium alloys with biocompatible elements to replace Al and V is a subject of significant interest in the biomedical industry. This approach aims to enhance biocompatibility and mitigate potential cytotoxic effects associated with traditional alloying elements. In this work, Ti–xNb–ySi alloys were produced using powder metallurgy, with x of 35, 40, and 45 wt.%, and y of 0.10, 0.35, and 0.60% wt.%, using a $3^2$ experimental design. Milling was used to mix and disperse the powders, followed by cold pressing, sintering, and heat treatment. Nb was the main element used to stabilize the β phase, and Si was used to form Si precipitates, although Si also exhibits a β-stabilizing effect. It was found that an increase from 0.10 to 0.35 wt.% of Si improved relative density, with no benefits observed at 0.60 wt.% Si. Electron microscopy showed the presence of β phase grains, and grains with β + α intragranular structures and precipitates. Increasing Nb content resulted in a decrease in ultimate tensile strength while increasing Si content from 0.10% to 0.35 wt.% exhibited the opposite effect. Full article

Superelastic metastable β-Ti-Nb alloys are attractive low-modulus materials for use in biomedical implants. The antibacterial properties of silver and its ability to lower the modulus of Ti-Nb-based transforming alloys make it an appealing ternary addition, but the Ti-Nb-Ag system is poorly characterised at present. This study elucidates the microstructure, equilibrium phases, and mechanical behaviour of a systematic series of Ti–24Nb–XAg (X = 0, 2, 6) (at.%) alloys. The mutual solubility of Nb and Ag in Ti overcame the immiscibility of Nb and Ag and produced an alloy with a single-phase β microstructure for low Ag concentrations. However, at silver concentrations above approximately 5 at.%, the solubility limit was reached and precipitates began to form. These precipitates were found to form quickly during recrystallisation, refining the grain size by Zener pinning, and persisted even after a 500 h heat treatment at 1100 °C. All three alloys showed non-linear-elastic behaviour typical of transforming alloys. The addition of up to 2 at.% Ag to Ti–24Nb was found to decrease the elastic modulus, suppress formation of the ω phase, and cause the critical transformation stress to decrease, though the transformation stress increased above that of Ti–24Nb when 6 at.% Ag is added. These results indicate that Ti-Nb-Ag alloys are a promising candidate for developing new low-modulus implants. Full article

The microstructural and mechanical features were investigated for the alloy Ti-36.5Nb-4.5Zr-3Ta-0.16O (wt.%) subjected to thermo-mechanical processing consisting of a series of hot and cold rolling combined with solution treatments with particular parameters. The objective was to find the optimal thermo-mechanical treatment variant to improve the mechanical properties, and namely, to increase the yield tensile strength (YTS) and the ultimate tensile strength (UTS), with a low modulus of elasticity and with an adequate ductility in order to obtain a good biomaterial appropriate for use in hard tissue implants. X-ray diffraction and SEM microscopy served to investigate the microstructural features: the type of formed phases with their morphology, dimensions, and distribution. The experimental alloy presented mainly a β-phase with some α″-Ti martensitic phase in particular stages of the processing scheme. The main mechanical properties were found by applying a tensile test, from which were determined the yield tensile strength [MPa], the ultimate tensile strength [MPa], Young’s modulus of elasticity [GPa], and the elongation to fracture (%). Full article

Ti–6Al–4V is the most commonly used alpha–beta titanium alloy, making it the most prevalent among all titanium alloys. The processed material is widely employed in aerospace, medical, and other industries requiring moderate strength, a good strength-to-weight ratio, and favorable corrosion resistance. A microfinishing process on the titanium alloy surface was conducted using abrasive films with grain sizes of 30, 12, and 9 μm. Superfinishing with abrasive films is a sequential process, where finishing operations are performed with tools of progressively smaller grains. The surface topography measurements of the workpiece were taken after each operation. The experiment was in the direction of developing a new surface smoothness coefficient considering the number and distribution of contact points so as to properly evaluate the quality of the surface finishing. The results showed that the finest-grain films gave the most uniform contact points, thus offering the best tribological characteristics; the 9 LF (micron lapping film) tools gave the smoothest surfaces (Sz = 2 µm), while the biggest-grain films, such as the 30 FF (micron microfinishing film), were less effective since large protrusions formed. This is a suitable study to explore the optimization paths for the superfinishing of titanium alloys, with implications for improving the performance and longevity of components in critical industrial applications. Full article

The mechanical properties of beta titanium alloys can be improved by precipitating the α phase in the β-phase matrix and controlling the microstructure via appropriate aging treatments. In this study, heat treatment in the range of 400 to 550 °C is performed to optimize the aging of Ti-3Al-8V-6Cr-4Mo-4Zr alloys. The increase in the aging temperature and holding time increases the hardness and compressive yield strength owing to the precipitation of the secondary α phase in the β matrix. The precipitation driving force at 400 °C is low because of the slow diffusion rate, and therefore the improvements in the hardness and strength are small. At temperatures above 500 °C, phase separation occurs rapidly (β → β + β′), and the β′ phase acts as a nucleation site for the secondary α phase. The phase transformation from the β′ to the secondary α phase is promoted at 500 °C, resulting in the highest hardness (406.3 HV) and compressive yield strength (1433.8 MPa) at 24 h. At 550 °C, the secondary α phase grows and the hardness and compressive yield strength degrade. These results can be effectively applied to manufacture springs with excellent formability and mechanical properties. Full article

With the rising demand for medical implants and the dominance of implant-associated failures including infections, extensive research has been prompted into the development of novel biomaterials that can offer desirable characteristics. This study develops and evaluates new titanium-based alloys containing gallium additions with the aim of offering beneficial antibacterial properties while having a reduced stiffness level to minimise the effect of stress shielding when in contact with bone. The focus is on the microstructure, mechanical properties, antimicrobial activity, and cytocompatibility to inform the suitability of the designed alloys as biometals. Novel Ti-33Nb-xGa alloys (x = 3, 5 wt%) were produced via casting followed by homogenisation treatment, where all results were compared to the currently employed alloy Ti-6Al-4V. Optical microscopy, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) results depicted a single beta (β) phase microstructure in both Ga-containing alloys, where Ti-33Nb-5Ga was also dominated by dendritic alpha (α) phase grains in a β-phase matrix. EDS analysis indicated that the α-phase dendrites in Ti-33Nb-5Ga were enriched with titanium, while the β-phase was richer in niobium and gallium elements. Mechanical properties were measured using nanoindentation and microhardness methods, where the Young’s modulus for Ti-33Nb-3Ga and Ti-33Nb-5Ga was found to be 75.4 ± 2.4 and 67.2 ± 1.6 GPa, respectively, a significant reduction of 37% and 44% with respect to Ti-6Al-4V. This reduction helps address the disproportionate Young’s modulus between titanium implant components and cortical bone. Importantly, both alloys successfully achieved superior antimicrobial properties against Gram-negative P. aeruginosa and Gram-positive S. aureus bacteria. Antibacterial efficacy was noted at up to 90 ± 5% for the 3 wt% alloy and 95 ± 3% for the 5 wt% alloy. These findings signify a substantial enhancement of the antimicrobial performance when compared to Ti-6Al-4V which exhibited very small rates (up to 6.3 ± 1.5%). No cytotoxicity was observed in hGF cell lines over 24 h. Cell morphology and cytoskeleton distribution appeared to depict typical morphology with a prominent nucleus, elongated fibroblastic spindle-shaped morphology, and F-actin filamentous stress fibres in a well-defined structure of parallel bundles along the cellular axis. The developed alloys in this work have shown very promising results and are suggested to be further examined towards the use of orthopaedic implant components. Full article

Recent developments of orthopedic implant applications have discovered a variety of new metallic biomaterials known as β-type titanium alloys. The μ-WEDM (micro-wire electro discharge machining) surface treatment technique, capable of improving the surface properties of orthopedic implants, was studied in a machining Ti-29Nb-13Ta-4.6Zr alloy. This study aimed to evaluate material removal rate (MRR), kerf width, average surface roughness, microhardness and antibacterial response at different machining parameters which are capacitance (1 nF, 10 nF and 100 nF) and gap voltage (80 V, 95 V and 110 V). The Taguchi method was used to optimize the mentioned output parameters, while ANOVA (analysis of variance) described the significance and contribution of capacitance and gap voltage. Grey relation analysis (GRA) was conducted to perform multiple output optimization. For antibacterial response, cultivations of B. subtilis, E. coli, P. aeruginosa and S. aureus bacteria on treated surfaces for 72 h were performed. As the results, optimal values of MRR, kerf width, crater area, average surface roughness and microhardness were equal to 0.0637 mm³/min, 93.0 μm, 21.8 μm², 0.348 μm and 442 HV, respectively. Meanwhile, μ-WEDM treatment improved antibacterial properties while the highest antibacterial response was achieved at the lowest average surface roughness resulting in least biofilm formation on treated surfaces. Full article

Aiming at the problem of deterioration of the properties of beta titanium alloy welded joints due to many porosity defects and coarse grains, multi-vibrator ultrasonic-assisted laser welding (M—ULW) technology was used to improve the structure and properties of beta titanium alloy welded joints. The microstructure evolution, tensile strength, elongation, and fracture behavior of the weld joint were studied through scanning electron microscopy, electron back-scatter diffraction, and a universal testing machine. The results show that ultrasonic vibration has no effect on the phase composition of titanium alloy welds during ultrasonic-assisted laser welding. However, it caused all grains in the weld to be transformed into equiaxed grains, and the higher the amplitude, the finer and more uniformly distributed were the equiaxed grains. When the ultrasonic amplitude reached 20 μm, the fine equiaxed crystals were uniformly distributed throughout the weld, and the average grain size of the weld was 56.15 um, which is only one-third of that of the unultrasonicated laser welded joint. Ultrasonic refinement makes the joint grain size decrease, weakens the beta titanium alloy {200} direction weaving, increases the dislocation density within the weld; and increases the tensile strength of the welded joint. The tensile strength of the welded joints exceeded that of the base material by 907 MPa, and the elongation was significantly increased by a factor of 1.8 compared with that of the un-ultrasonicated laser welded joints, resulting in a shift of the fracture location from the center of the weld to the heat-affected zone. Full article

The swift integration of ‘Gummetal’ into the orthodontic armamentarium can be attributed to its distinct advantages as an entirely new Ti-Nb-based beta titanium alloy. Developed by Toyota Central R&D Labs and publicly revealed in April 2003, this innovative material is rapidly reshaping orthodontic practices. Its sui generis properties allow its use as a potential substitute for the Multi-Loop Edgewise Archwire (MEAW) method. Three-dimensional orthodontic movement using this new alloy could eliminate the disadvantages of the MEAW method, such as its technical complexity and patient discomfort. In our comprehensive review of the current literature, we examined relevant publications sourced from the PUBMED database and explored one seminal work on Gummetal from the journal literature. Characteristic properties of Gummetal, such as its exceptional flexibility, superelasticity, and malleability (approximately 10 times greater than conventional metals), enable seamless formation of bends without posing challenges, thereby allowing precise control over orthodontic force application. Also worthy of mention are Gummetal’s biocompatibility and non-toxic properties, along with its low coefficient of friction. The wire seems to be a relatively easy way to achieve good occlusion. Its usage does not require extensive experience in terms of manual skill, and it is not time consuming. Diligent usage of any prescribed plastics by the patient is crucial to prevent complications and ensure successful orthodontic outcomes. Full article

In this work, the results of an investigation of electron-beam-welded samples of commercially pure titanium (CP-Ti) and the titanium alloy Ti6Al4V (Ti64) using fillers of various beta-stabilizing elements (Nb, V, Cu) are presented. The fillers were in the form of deposited layers on each of the two specimens via DC magnetron sputtering. The specimens were then subjected to electron-beam welding (EBW) under the same technological conditions. The structure of the obtained welded joints was investigated by scanning electron microscopy (SEM). X-ray diffraction (XRD) was used to investigate the phase composition of the fusion zone (FZ). The study of the mechanical properties of the samples was carried out via tensile tests and microhardness measurements. The results showed a different influence of the used fillers on the structure and properties of the obtained joints, and in all cases, the yield strength increased compared to the samples welded using the same technological conditions without the use of filler material. In the case of using Nb and V as a filler, the typical transformation of titanium welds into elongated αTi particles along with α’-Ti martensitic structures was observed. The addition of a Cu filler into the structure of the welds resulted in a unification and refining of the structure of the last, which resulted in the improvement of the mechanical properties of the weld, particularly its ductility, which is a known issue where electron-beam welding is concerned. Full article

Titanium alloys that are used in biomedical applications must possess biocompatibility and a low elastic modulus so that they protect host bone tissue without causing stress shielding. As the elastic modulus of beta Ti alloys is close to that of bone (10–30 GPa), these alloys are considered potential orthopedic implant materials. The elastic modulus of the single β-phase Ti-39Nb-6Zr (TNZ40) alloy is approximately 40 GPa, whereas the strength is lower than that of other types of Ti alloys. Interstitial oxygen in a Ti matrix is well known to improve the matrix strength by solid-solution hardening. The desired mechanical properties can be optimized using a thermo-mechanical procedure to maintain a low elastic modulus. In order to enhance the strength, TNZ40 alloys were fabricated with different amounts of oxygen. The TNZ-0.16O and TNZ-0.26O alloys were cold swaged into 11 mm diameter bars, subjected to solution treatment at 900 °C and 950 °C for 2 h, and furnace-cooled to room temperature. As a result, recrystallized grains were clearly observed in the β matrix. The TNZ-0.26O alloy that was cold-worked by swaging followed by solution treatment at 900 °C exhibited the best mechanical properties (Vickers hardness: 247 HV, ultimate tensile strength: 777 MPa, elongation at rupture: 18.6%, and compressive strength: 1187 MPa). This study reports the effects of oxygen content on the recrystallization behavior and mechanical properties of these alloys. Full article

Nowadays, different industries, such as the aerospace and biomedical industries, prefer using Ti alloys due to their excellent anti-corrosion properties and ability to generate a TiO₂ oxide layer; this induces the use of anodization to increase the useful life of components. The aim of this work is to characterize the electrochemical effect of anodizing treatment on titanium alloys (Ti CP2, Ti-6Al-2Sn-4Zr-2Mo, Ti-6Al-4V, and Ti Beta-C) in NaOH and KOH at 1 M, applying a current density of 0.0025 A/cm². The electrochemical techniques employed were electrochemical noise (EN) and electrochemical impedance spectroscopy (EIS), supported by ASTM G199 and ASTM G106 in electrolytes of NaCl and H₂SO₄ at 3.5 wt. % as a simulation of marine and industrial atmospheres. Also, the anodized transversal section and surface morphology were characterized by a scanning electron microscope (SEM). The results of both electrochemical techniques indicated that Ti-6Al-2Sn-4Zr-2Mo anodized in NaOH presented the best properties against corrosion, and the thickness of the oxide was the biggest. Full article