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12 pages, 1178 KiB  
Article
Micropropagation of Philodendron ‘White Knight’ via Shoot Regeneration from Petiole Explants
by Iro Kang and Iyyakkannu Sivanesan
Plants 2025, 14(11), 1714; https://doi.org/10.3390/plants14111714 - 4 Jun 2025
Abstract
Philodendron ‘White Knight’ is a popular climbing evergreen plant typically propagated through stem cuttings. However, this method is slow and inefficient, making it challenging to meet the rising market demand. In vitro propagation could enhance the multiplication of this cultivar. However, research on [...] Read more.
Philodendron ‘White Knight’ is a popular climbing evergreen plant typically propagated through stem cuttings. However, this method is slow and inefficient, making it challenging to meet the rising market demand. In vitro propagation could enhance the multiplication of this cultivar. However, research on its in vitro propagation is limited. Therefore, the objective of the present study was to establish an efficient micropropagation technique to mass-produce Philodendron ‘White Knight’ to meet the market demand. We investigate the impact of silver nanoparticles (Ag NPs) on the surface sterilization of Philodendron ‘White Knight’ petioles, the role of plant growth regulators in adventitious shoot regeneration and shoot multiplication, and the effect of auxins on the rooting ability of Philodendron ‘White Knight’ microshoots. There are few stages in plant micropropagation. The establishment of aseptic culture is the first and most important stage. For Philodendron ‘White Knight’, aseptic petiole explants (100%) were obtained after treatment with 40 mg L−1 Ag NPs for 60 min. This was followed by adventitious shoot induction, and the highest rate of adventitious shoot induction (52.6%) and the maximum shoot number (13.9 shoots per petiole) were achieved on Murashige and Skoog shoot multiplication B (MS-B) medium with 20 µM of 2-isopentenyl adenine (2-IP) and 5.0 µM of naphthalene acetic acid (NAA). The shoot multiplication stage was achieved with the highest number of shoots (34 shoots per shoot tip) with a length of 5.1 cm, which was obtained on MS-B medium with 5.0 µM 2-IP and 2.5 µM NAA. All the microshoots produced roots during the root induction stage with the maximum root number (8.2 roots per shoot), and the greatest plantlet height (9.1 cm) was achieved on half-strength Murashige and Skoog medium containing indole-3-butyric acid (10.0 μM). The rooted plantlets of Philodendron ‘White Knight’ were transplanted into a substrate composed of 10% peat moss, 50% orchid stone, and 40% coconut husk chips and acclimatized in a greenhouse environment, achieving a survival rate of 100%. This micropropagation protocol can be used for the commercial production of Philodendron ‘White Knight’. Full article
(This article belongs to the Special Issue Plant Tissue Culture V)
16 pages, 1767 KiB  
Article
Common Food-Wrap Film as a Cost-Effective and Readily Available Alternative to Thermoplastic Polyurethane (TPU) Membranes for Microfluidic On-Chip Valves and Pumps
by Huu Anh Minh Nguyen, Mark Volosov, Jessica Maffei, Dae Jung Martins Cruz and Roman Voronov
Micromachines 2025, 16(6), 657; https://doi.org/10.3390/mi16060657 - 30 May 2025
Viewed by 257
Abstract
Microfluidic devices rely on precise fluid control to enable complex operations in diagnostics, chemical synthesis, and biological research. Central to this control are microvalves, which regulate on-chip flow but require flexible membranes for active operation. While the laser cutting of thermoplastics offers a [...] Read more.
Microfluidic devices rely on precise fluid control to enable complex operations in diagnostics, chemical synthesis, and biological research. Central to this control are microvalves, which regulate on-chip flow but require flexible membranes for active operation. While the laser cutting of thermoplastics offers a fast, automated method for fabricating rigid microfluidic components, integrating flexible elements like valves and pumps remains a key challenge. Thermoplastic polyurethane (TPU) membranes have been adopted to address this need but are costly and difficult to procure reliably. In this study, we present commercial food-wrap film (FWF) as a low-cost, widely available alternative membrane material. We demonstrate FWF’s compatibility with laser-cut thermoplastic microfluidic devices by successfully fabricating Quake-style valves and peristaltic pumps. FWF valves maintained reliable sealing at 40 psi, maintained stable flow rates of ~1.33 μL/min during peristaltic operation, and sustained over one million continuous actuation cycles without performance degradation. Burst pressure testing confirmed robustness up to 60 psi. Additionally, FWF’s thermal resistance up to 140 °C enabled effective thermal bonding with PMMA layers, simplifying device assembly. These results establish FWF as a viable substitute for TPU membranes, offering an accessible and scalable solution for microfluidic device fabrication, particularly in resource-limited settings where TPU availability is constrained. Full article
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12 pages, 2553 KiB  
Article
Investigating the Influence of Mechanical Loads on Built-Up Edge Formation Across Different Length Scales at Diamond–Transition Metal Interfaces
by Mazen S. Alghamdi, Mohammed T. Alamoudi, Rami A. Almatani and Meenakshisundaram Ravi Shankar
J. Manuf. Mater. Process. 2025, 9(6), 176; https://doi.org/10.3390/jmmp9060176 - 28 May 2025
Viewed by 93
Abstract
Investigating failure mechanisms in cutting tools used in advanced industries like biomedical and aerospace, which operate under extreme mechanical and chemical conditions, is essential to prevent failures, optimize performance, and minimize financial losses. The diamond-turning process, operating at micrometer-length scales, forms a tightly [...] Read more.
Investigating failure mechanisms in cutting tools used in advanced industries like biomedical and aerospace, which operate under extreme mechanical and chemical conditions, is essential to prevent failures, optimize performance, and minimize financial losses. The diamond-turning process, operating at micrometer-length scales, forms a tightly bonded built-up edge (BUE). The tribochemical interactions between a single-crystal diamond and its deformed chip induce inter-diffusion and contact, rapidly degrading the cutting edge upon BUE fracture. These effects intensify at higher deformation speeds, contributing to the observed rapid wear of diamond tools during d-shell-rich metal machining in industrial settings. In this study, these interactions were studied with niobium (Nb) as the transition metal. Tribochemical effects were observed at low deformation speeds (quasistatic; <1 mm/s), where thermal effects were negligible under in situ conditions inside the FEI /SEM vacuum chamber room. The configuration of the interface region of diamond and transition metals was characterized and analyzed using focused ion beam (FIB) milling and subsequently characterized through transmission electron microscopy (TEM). The corresponding inter-diffusion was examined by elucidating the phase evolution, element concentration profiles, and microstructure evolution via high-resolution TEM/Images equipped with an TEM/EDS system for elemental characterization. Full article
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14 pages, 3077 KiB  
Article
Cost-Effective and Simple Prototyping PMMA Microfluidic Chip and Open-Source Peristaltic Pump for Small Volume Applications
by Oguzhan Panatli, Cansu Gurcan, Fikret Ari, Mehmet Altay Unal, Mehmet Yuksekkaya and Açelya Yilmazer
Micro 2025, 5(2), 25; https://doi.org/10.3390/micro5020025 - 27 May 2025
Viewed by 161
Abstract
Microfluidic devices are tiny tools used to manipulate small volumes of liquids in various fields. However, these devices frequently require additional equipment to control fluid flow, increasing the cost and complexity of the systems and limiting their potential for widespread use in low-resource [...] Read more.
Microfluidic devices are tiny tools used to manipulate small volumes of liquids in various fields. However, these devices frequently require additional equipment to control fluid flow, increasing the cost and complexity of the systems and limiting their potential for widespread use in low-resource biomedical applications. Here, we present a cost-effective and simple fabrication method for PMMA microfluidic chips using laser cutting technology, along with a low-cost and open-source peristaltic pump constructed with common hardware. The pump, programmed with an Arduino microcontroller, offers precise flow control in microfluidic devices for small volume applications. The developed application for controlling the peristaltic pump is user-friendly and open source. The microfluidic chip and pump system was tested using Jurkat cells. The cells were cultured for 24 h in conventional cell culture and a microfluidic chip. The LDH assay indicated higher cell viability in the microfluidic chip (111.99 ± 7.79%) compared to conventional culture (100 ± 15.80%). Apoptosis assay indicated 76.1% live cells, 18.7% early apoptosis in microfluidic culture and 99.2% live cells, with 0.5% early apoptosis in conventional culture. The findings from the LDH and apoptosis analyses demonstrated an increase in both cell proliferation and cellular stress in the microfluidic system. Despite the increased stress, the majority of cells maintained membrane integrity and continued to proliferate. In conclusion, the chip fabrication method and the pump offer advantages, including design flexibility and precise flow rate control. This study promises solutions that can be tailored to specific needs for biomedical applications. Full article
(This article belongs to the Special Issue Functional Droplet-Based Microfluidic Systems)
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16 pages, 4930 KiB  
Article
Trade-Off for CFRP Quality Using High-Frequency Ultrasonic-Assisted Drilling Under Lubricant Absence
by Khaled Hamdy and Saood Ali
Lubricants 2025, 13(6), 241; https://doi.org/10.3390/lubricants13060241 - 26 May 2025
Viewed by 166
Abstract
Carbon fiber reinforced polymers (CFRPs) are significantly vital for industries. However, the drilling process of a CFRP is considered a challenge due to its nature, which causes delamination, fiber pull-out, peel-up, high friction, and a decrease in cutting tool life. Wet drilling is [...] Read more.
Carbon fiber reinforced polymers (CFRPs) are significantly vital for industries. However, the drilling process of a CFRP is considered a challenge due to its nature, which causes delamination, fiber pull-out, peel-up, high friction, and a decrease in cutting tool life. Wet drilling is necessary for minimizing defects, and lubricants are very costly. In the current work, ultrasonic-assisted drilling (UAD) with a longitudinal vibration of 39.7 kHz was applied to the drill bit in the feed direction, used for CFRPs, and compared with conventional drilling (CD). Low spindle speeds under 5000 rpm were applied with different feed rates. The morphology, delamination factor, and cutting forces were investigated through the specific input machining parameters for CD and UAD. SEM was applied to study the morphology of the hole entrance and exit as well as the burr heights of evacuated chips. UAD with 39.7 kHz succeeded in minimizing the surface roughness by 50% compared with the surface roughness resulting from CD and could drill high-precision holes for CFRPs with a trade-off concept, besides achieving near-zero delamination (K ≃ 1) in the absence of a lubricant, which is being extended for industrial application. Full article
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20 pages, 6898 KiB  
Article
Reinventing the Trochoidal Toolpath Pattern by Adaptive Rounding Radius Loop Adjustments for Precision and Performance in End Milling Operations
by Santhakumar Jayakumar, Sathish Kannan, Poongavanam Ganeshkumar and U. Mohammed Iqbal
J. Manuf. Mater. Process. 2025, 9(6), 171; https://doi.org/10.3390/jmmp9060171 - 23 May 2025
Viewed by 338
Abstract
The present work intends to assess the impact of trochoidal toolpath rounding radius loop adjustments on surface roughness, nose radius wear, and resultant cutting force during end milling of AISI D3 steel. Twenty experimental trials have been performed utilizing a face-centered central composite [...] Read more.
The present work intends to assess the impact of trochoidal toolpath rounding radius loop adjustments on surface roughness, nose radius wear, and resultant cutting force during end milling of AISI D3 steel. Twenty experimental trials have been performed utilizing a face-centered central composite design through a response surface approach. Artificial Neural Network (ANN) models were built to forecast outcomes, utilizing four distinct learning algorithms: the Batch Back Propagation Algorithm (BBP), Quick Propagation Algorithm (QP), Incremental Back Propagation Algorithm (IBP), and Levenberg–Marquardt Back Propagation Algorithm (LMBP). The efficacy of these models was evaluated using RMSE, revealing that the LMBP model yielded the lowest RMSE for surface roughness (Ra), nose radius wear, and resultant cutting force, hence demonstrating superior predictive capability within the trained dataset. Additionally, a Genetic Algorithm (GA) was employed to ascertain the optimal machining settings, revealing that the ideal parameters include a cutting speed of 85 m/min, a feed rate of 0.07 mm/tooth, and a rounding radius of 7 mm. Moreover, the detachment of the coating layer resulted in alterations to the tooltip cutting edge on the machined surface as the circular loop distance increased. The initial arc radius fluctuated by 33.82% owing to tooltip defects that alter the edge micro-geometry of machining. The measured and expected values of the surface roughness, resultant cutting force, and nose radius wear exhibited discrepancies of 6.49%, 4.26%, and 4.1%, respectively. The morphologies of the machined surfaces exhibited scratches along with laces, and side flow markings. The back surface of the chip structure appears rough and jagged due to the shearing action. Full article
(This article belongs to the Special Issue Advances in High-Performance Machining Operations)
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27 pages, 3616 KiB  
Review
The Global Potato-Processing Industry: A Review of Production, Products, Quality and Sustainability
by Xiaoye Hu, Hong Jiang, Zixuan Liu, Mingjie Gao, Gang Liu, Shilong Tian and Fankui Zeng
Foods 2025, 14(10), 1758; https://doi.org/10.3390/foods14101758 - 15 May 2025
Viewed by 515
Abstract
The global potato industry has changed dramatically over the past half century—the potato-planting area in Poland decreased from 2,819,200 hectares in 1961 to 188,580 hectares in 2023, representing a 1394.96% relative decrease; South Africa’s potato production increased from 332,000 tons in 1961 to [...] Read more.
The global potato industry has changed dramatically over the past half century—the potato-planting area in Poland decreased from 2,819,200 hectares in 1961 to 188,580 hectares in 2023, representing a 1394.96% relative decrease; South Africa’s potato production increased from 332,000 tons in 1961 to 2.42 million tons in 2023, representing a 627.60% relative increase. This study provides a comprehensive comparison of the potato-processing industries in China and major global producers. The global potato-processing market was valued at USD 40.97 billion in 2023 and is projected to reach USD 60.08 billion by 2031, with significant variations in production and consumption patterns across countries. As the world’s largest potato producer, China processes approximately 15% of its total potato output, whereas India, the second-largest producer, processes only about 7%. In contrast, developed countries such as the United States, Canada, and leading European nations—including Germany, the Netherlands, France, and Belgium—demonstrate significantly higher levels of processing, underpinned by advanced technologies, automation, and efficient quality-control systems. In order to conduct an in-depth analysis of the competitiveness of China’s potato-processing industry, this paper employs the Diamond Model to carry out relevant research. Despite rapid progress, China’s potato-processing industry still lags behind these global leaders in key aspects such as automation, production efficiency, and product quality. Differences remain evident in major processed potato products, including French fries, potato chips, potato flakes, and starch, as well as in raw-material supply chains, environmental sustainability, and market competitiveness. However, China’s role in the global potato-processing industry is evolving. A major milestone was reached in 2022 when China became a net exporter of frozen French fries for the first time, signaling a shift in its position in the international market. This transformation highlights China’s emergence as a key player in global French fry exports and suggests a potential restructuring of the industry. While challenges remain, the growing acceptance of Chinese French fries in international markets reflects improving product quality. Future industry trends point toward increased automation, product innovation, circular economy practices, and greater international market integration. To enhance its competitiveness, China must further modernize its processing industry, adopt cutting-edge technologies, strengthen quality control, and expand its global footprint to secure a stronger position in the evolving international potato-processing landscape. Full article
(This article belongs to the Special Issue Potato Processing and Comprehensive Utilization of Its By-Products)
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14 pages, 8046 KiB  
Article
Evaluation of Laser Structuring in Hard Turning Process of Martensitic Steel
by Esmaeil Ghadiri Zahrani, Amir Alinaghizadeh, Amirmohammad Fakharzadeh Jahromi and Bahman Azarhoushang
J. Manuf. Mater. Process. 2025, 9(5), 156; https://doi.org/10.3390/jmmp9050156 - 9 May 2025
Viewed by 355
Abstract
The hard turning process presents significant challenges compared to conventional turning techniques, particularly in terms of controlling machining forces and dimensional accuracy. This study evaluates the effectiveness of laser structuring in enhancing the hard turning process of martensite steel. A CBN insert with [...] Read more.
The hard turning process presents significant challenges compared to conventional turning techniques, particularly in terms of controlling machining forces and dimensional accuracy. This study evaluates the effectiveness of laser structuring in enhancing the hard turning process of martensite steel. A CBN insert with two distinct approach angles and cutting depths was employed. The research involved the measurement of forces generated during the machining process, together with an analysis of chip formation kinematics. The results demonstrate that laser structuring effectively reduced machining forces so that the laser structuring reduced both tangential and feed forces, with the reduction being more significant for the approach angle κ = 50°. Additionally, the forces decreased further as the structuring density increased. Additionally, the laser structuring showed the potential to optimize surface integrity. Increasing the laser structuring density led to a significant reduction in the residual stress of the final surface. This study confirms the practical benefits of laser structuring in hard turning, particularly in improving surface quality. Full article
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33 pages, 10568 KiB  
Review
Emerging Trends in Microfluidic Biomaterials: From Functional Design to Applications
by Jiaqi Lin, Lijuan Cui, Xiaokun Shi and Shuping Wu
J. Funct. Biomater. 2025, 16(5), 166; https://doi.org/10.3390/jfb16050166 - 8 May 2025
Viewed by 697
Abstract
The rapid development of microfluidics has driven innovations in material engineering, particularly through its ability to precisely manipulate fluids and cells at microscopic scales. Microfluidic biomaterials, a cutting-edge interdisciplinary field integrating microfluidic technology with biomaterials science, are revolutionizing biomedical research. This review focuses [...] Read more.
The rapid development of microfluidics has driven innovations in material engineering, particularly through its ability to precisely manipulate fluids and cells at microscopic scales. Microfluidic biomaterials, a cutting-edge interdisciplinary field integrating microfluidic technology with biomaterials science, are revolutionizing biomedical research. This review focuses on the functional design and fabrication of organ-on-a-chip (OoAC) platforms via 3D bioprinting, explores the applications of biomaterials in drug delivery, cell culture, and tissue engineering, and evaluates the potential of microfluidic systems in advancing personalized healthcare. We systematically analyze the evolution of microfluidic materials—from silicon and glass to polymers and paper—and highlight the advantages of 3D bioprinting over traditional fabrication methods. Currently, despite significant advances in microfluidics in medicine, challenges in scalability, stability, and clinical translation remain. The future of microfluidic biomaterials will depend on combining 3D bioprinting with dynamic functional design, developing hybrid strategies that combine traditional molds with bio-printed structures, and using artificial intelligence to monitor drug delivery or tissue response in real time. We believe that interdisciplinary collaborations between materials science, micromachining, and clinical medicine will accelerate the translation of organ-on-a-chip platforms into personalized therapies and high-throughput drug screening tools. Full article
(This article belongs to the Section Biomaterials and Devices for Healthcare Applications)
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24 pages, 7068 KiB  
Article
Chip Formation Mechanisms When Cutting Amorphous Alloy with Cubic Boron Nitride Tools Based on Constitutive Equation Parameter Optimisation
by Jinguang Du, Dingkun Wang, Yaoxuan Guo, Wuyi Ming and Wenbin He
Micromachines 2025, 16(5), 534; https://doi.org/10.3390/mi16050534 - 29 Apr 2025
Viewed by 413
Abstract
Owing to potential inaccuracies in the current stress–strain curve used for constructing the Johnson–Cook (JC) constitutive model of amorphous alloys, the parameters of the JC constitutive equation were derived using Oxley’s cutting theory, negative chamfer theoretical mechanics modelling, and the particle swarm optimisation [...] Read more.
Owing to potential inaccuracies in the current stress–strain curve used for constructing the Johnson–Cook (JC) constitutive model of amorphous alloys, the parameters of the JC constitutive equation were derived using Oxley’s cutting theory, negative chamfer theoretical mechanics modelling, and the particle swarm optimisation algorithm. A two-dimensional finite element cutting model was subsequently established using AdvantEdge software. The optimised constitutive model was used to simulate the main cutting force (Fz) and the backward force (Fy), which resulted in average errors of 12.461% and 9.161%, respectively. Based on the optimised constitutive model in which the JC constitutive equation parameters were derived using Oxley’s method, the variations in temperature, strain rate, and stress in the deformation zone during the cutting process were analysed. The chip microstructures revealed the transformation of lamellar chips into serrated chips resulting from a combination of plastic deformation, adiabatic shear, and shear slip. Full article
(This article belongs to the Section D:Materials and Processing)
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28 pages, 25525 KiB  
Review
Ultrasonic Vibration-Assisted Machining Particle-Reinforced Al-Based Metal Matrix Composites—A Review
by Xiaofen Liu, Yifeng Xiong and Qingwei Yang
Metals 2025, 15(5), 470; https://doi.org/10.3390/met15050470 - 22 Apr 2025
Viewed by 393
Abstract
Particle-reinforced Al-based matrix composites have great potential for application in aerospace, automotive manufacturing, and defense due to their high strength, hardness, and excellent wear and corrosion resistance. However, the presence of particles increases the processing difficulty, making it a typical difficult-to-machine material. In [...] Read more.
Particle-reinforced Al-based matrix composites have great potential for application in aerospace, automotive manufacturing, and defense due to their high strength, hardness, and excellent wear and corrosion resistance. However, the presence of particles increases the processing difficulty, making it a typical difficult-to-machine material. In recent years, ultrasonic vibration-assisted machining has been quite popular in manufacturing this kind of material. This paper reviews the research advancements in ultrasonic vibration-assisted machining of particle-reinforced Al-based matrix composites, providing a comprehensive analysis of the effects of introducing an ultrasonic energy field on tool wear, chip morphology, cutting force, cutting temperature, and surface integrity. Ultrasonic vibration periodically alters the contact state between the tool and the workpiece, effectively reducing the tool wear rate and extending the tool life. Meanwhile, ultrasonic vibration facilitates the fracture and ejection of chips, enhancing chip morphology and reducing energy consumption during the cutting process. Additionally, ultrasonic vibration significantly decreases cutting force and cutting temperature, contributing to the stability of the cutting process and improving processing efficiency. Regarding surface integrity, ultrasonic vibration-assisted machining refines the machined surface’s microstructure, reducing surface defects and residual stress, thereby significantly enhancing the machining quality. In the future, we will conduct in-depth research on the effects of ultrasonic energy on material properties in terms of softening effect, thermal effect, and stress superposition, further revealing the mechanism of ultrasonic vibration-assisted processing of particle-reinforced aluminum-based composite materials. Full article
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17 pages, 3966 KiB  
Article
Study on Machining Parameters Analysis and Optimization for Material Removal Rate and Surface Roughness During Dry Turning of AZ31B Magnesium Alloy Using Ceramic-Coated Carbide Tool Inserts
by Thabiso Moral Thobane, Sujeet Kumar Chaubey and Kapil Gupta
Ceramics 2025, 8(2), 38; https://doi.org/10.3390/ceramics8020038 - 18 Apr 2025
Viewed by 281
Abstract
This paper presents research findings on the turning of AZ31B magnesium alloy using ceramic-coated tungsten carbide tool inserts in a dry environment. Fifteen experiments were conducted according to the Box–Behnken design (BBD) for the straight turning of AZ31B magnesium alloy to investigate the [...] Read more.
This paper presents research findings on the turning of AZ31B magnesium alloy using ceramic-coated tungsten carbide tool inserts in a dry environment. Fifteen experiments were conducted according to the Box–Behnken design (BBD) for the straight turning of AZ31B magnesium alloy to investigate the variations in two important machinability indicators, i.e., material removal rate ‘MRR’ and mean roughness depth ‘RZ’, with variations in cutting speed ‘CS’, feed rate ‘fr’, and depth of cut ‘DoC’. The cutting speed and feed rate had the maximum influence on the mean roughness depth and material removal rate, respectively. To address the challenge of optimizing conflicting machining responses, desirability function analysis (DFA) and grey relational analysis (GRA) were employed to identify the optimal turning parameters for conflicting machinability indicators or responses. These techniques enabled the simultaneous maximization of the material removal rate and the minimization of the mean roughness depth, ensuring an effective balance between productivity and surface quality. The optimal turning conditions—cutting speed of 90 m/min, feed rate of 0.2 mm/rev, and depth of cut of 1.0 mm—yielded the best multiperformance results with an MRR of 18,000 mm3/min and an RZ of 2.21 µm. Scanning electron microscope (SEM) analysis of the chip and flank surface of the cutting tool insert used in the confirmation tests revealed the formation of band-saw-type continuous chips and tool wear caused by adhesion and abrasion. Full article
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26 pages, 22416 KiB  
Article
Theoretical and Experimental Study on the Surface Microstructures of Polyimide in Ultra-Precision Fly-Cutting
by Jie Liu, Sheng Wang and Qingliang Zhao
Polymers 2025, 17(8), 1099; https://doi.org/10.3390/polym17081099 - 18 Apr 2025
Viewed by 335
Abstract
Polyimide (PI) with surface microstructures has broad application prospects in aerospace, integrated circuits, and optical engineering due to its excellent mechanical properties, high thermal stability, and chemical resistance. Ultra-precision fly-cutting (UPFC) is a promising advanced technique for machining PI microstructures. However, few studies [...] Read more.
Polyimide (PI) with surface microstructures has broad application prospects in aerospace, integrated circuits, and optical engineering due to its excellent mechanical properties, high thermal stability, and chemical resistance. Ultra-precision fly-cutting (UPFC) is a promising advanced technique for machining PI microstructures. However, few studies on the UPFC of PI materials are reported. In this study, the machining principle of UPFC is analyzed, and a comparative study of different processing strategies is conducted. The experimental results demonstrate that the climb cutting strategy is more suitable for PI microstructure machining, which can significantly reduce burr formation and achieve lower surface roughness. The theoretical models describing tool motion and predicting maximum chip thickness in UPFC are established, and the predicted chip thickness is consistent with the experimental results. Moreover, the influence of process parameters on the surface morphology and dimensional accuracy of microstructures is assessed through a series of experiments. The results indicate that cutting depth and step-over are the dominant factors influencing dimensional accuracy and surface roughness. Furthermore, the cutting force during UPFC is extremely small, only in the range of millinewtons (mN). In addition, the cutting force in the feed direction exhibits a high sensitivity to variations in process parameters compared to other directional components. This study provides theoretical guidance for the establishment of a theoretical model and the selection of UPFC process parameters for fabricating PI microstructures. Full article
(This article belongs to the Special Issue Polymer Manufacturing Processes)
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20 pages, 5758 KiB  
Review
Innovative Microfluidic Technologies for Rapid Heavy Metal Ion Detection
by Muhammad Furqan Rauf, Zhenda Lin, Muhammad Kamran Rauf and Jin-Ming Lin
Chemosensors 2025, 13(4), 149; https://doi.org/10.3390/chemosensors13040149 - 18 Apr 2025
Viewed by 755
Abstract
Heavy metal ion (HMI) contamination poses significant threats to public health and environmental safety, necessitating advanced detection technologies that are rapid, sensitive, and field-deployable. While conventional methods like atomic absorption spectroscopy (AAS) and inductively coupled plasma mass spectrometry (ICP-MS) remain prevalent, their limitations—including [...] Read more.
Heavy metal ion (HMI) contamination poses significant threats to public health and environmental safety, necessitating advanced detection technologies that are rapid, sensitive, and field-deployable. While conventional methods like atomic absorption spectroscopy (AAS) and inductively coupled plasma mass spectrometry (ICP-MS) remain prevalent, their limitations—including high costs, complex workflows, and lack of portability—underscore the urgent need for innovative alternatives. This review consolidates advancements in the last five years in microfluidic technologies for HMI detection, emphasizing their transformative potential through miniaturization, integration, and automation. We critically evaluate the synergy of microfluidics with cutting-edge materials (e.g., graphene and quantum dots) and detection mechanisms (electrochemical, optical, and colorimetric), enabling ultra-trace detection at parts-per-billion (ppb) levels. We highlight novel device architectures, such as polydimethylsiloxane (PDMS)-based labs-on-chip (LOCs), paper-based microfluidics, 3D-printed systems, and digital microfluidics (DMF), which offer unparalleled portability, cost-effectiveness, and multiplexing capabilities. Additionally, we address persistent challenges (e.g., selectivity and scalability) and propose future directions, including AI integration and sustainable fabrication. By bridging gaps between laboratory research and practical deployment, this review provides a roadmap for next-generation microfluidic solutions, positioning them as indispensable tools for global HMI monitoring. Full article
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24 pages, 11201 KiB  
Article
Mechanism and Experimental Research on Rock Breaking by Cutting Teeth of High-Speed PDC Drill Bit
by Zhe Wang, Chunsheng Wang, Shaobo Feng, Ning Li, Zhi Zhang and Yuguang Fan
Processes 2025, 13(4), 1213; https://doi.org/10.3390/pr13041213 - 16 Apr 2025
Viewed by 397
Abstract
In order to study the breaking mechanism of rock of high-speed PDC drill bits, improve the cutting efficiency of cutting teeth, and reduce the wear of cutting teeth, the rock-breaking process of PDC cutting teeth is simulated based on mechanical theory knowledge and [...] Read more.
In order to study the breaking mechanism of rock of high-speed PDC drill bits, improve the cutting efficiency of cutting teeth, and reduce the wear of cutting teeth, the rock-breaking process of PDC cutting teeth is simulated based on mechanical theory knowledge and experiments in this paper. And the influence of changes in PDC tooth rake angle, cutting depth, and diameter of the cutting tooth was studied by changing the different structural and cutting parameters of the cutting teeth, as well as the changes in cutting force, frictional resistance stress, and contact pressure on PDC teeth during the cutting process. The simulated results show that the total energy of the system increases, and the total energy of the system is the largest when cutting at 45°, which coincides with the maximum contact pressure on the teeth at this time. At the same time, it also shows that the impact resistance of PDC teeth is the strongest when chamfered at 45°. The contact area is also smaller, so the cutting is more conducive to the cutting tooth eating into the formation and prolonging the service life of the cutting tooth when the tooth rake angle is 20°. The experimental results showed that, in the actual design of PDC drill bits, an appropriate smaller side angle is not only beneficial for chip removal, but also helps to prevent lateral vibration and does not have a significant impact on cutting load. Finally, obtaining the relationship curve between structural parameters and rock properties is of great significance for guiding the design of PDC drill bits, understanding the intrinsic mechanism of rock fragmentation, and revealing the macroscopic nonlinear mechanical behavior of rocks. Full article
(This article belongs to the Special Issue Oil and Gas Drilling Rock Mechanics and Engineering)
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