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Search Results (716)

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Keywords = laser-power control

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25 pages, 9362 KB  
Review
In Situ Raman Spectroscopy Reveals Structural Evolution and Key Intermediates on Cu-Based Catalysts for Electrochemical CO2 Reduction
by Jinchao Zhang, Honglin Gao, Zhen Wang, Haiyang Gao, Li Che, Kunqi Xiao and Aiyi Dong
Nanomaterials 2025, 15(19), 1517; https://doi.org/10.3390/nano15191517 - 3 Oct 2025
Viewed by 465
Abstract
Electrochemical CO2 reduction reaction (CO2RR) is a key technology for achieving carbon neutrality and efficient utilization of renewable energy, capable of converting CO2 into high-value-added carbon-based fuels and chemicals. Copper (Cu)-based catalysts have attracted significant attention due to their [...] Read more.
Electrochemical CO2 reduction reaction (CO2RR) is a key technology for achieving carbon neutrality and efficient utilization of renewable energy, capable of converting CO2 into high-value-added carbon-based fuels and chemicals. Copper (Cu)-based catalysts have attracted significant attention due to their unique performance in generating multi-carbon (C2+) products such as ethylene and ethanol; however, there are still many controversies regarding their complex reaction mechanisms, active sites, and the dynamic evolution of intermediates. In situ Raman spectroscopy, with its high surface sensitivity, applicability in aqueous environments, and precise detection of molecular vibration modes, has become a powerful tool for studying the structural evolution of Cu catalysts and key reaction intermediates during CO2RR. This article reviews the principles of electrochemical in situ Raman spectroscopy and its latest developments in the study of CO2RR on Cu-based catalysts, focusing on its applications in monitoring the dynamic structural changes of the catalyst surface (such as Cu+, Cu0, and Cu2+ oxide species) and identifying key reaction intermediates (such as *CO, *OCCO(*O=C-C=O), *COOH, etc.). Numerous studies have shown that Cu-based oxide precursors undergo rapid reduction and surface reconstruction under CO2RR conditions, resulting in metallic Cu nanoclusters with unique crystal facets and particle size distributions. These oxide-derived active sites are considered crucial for achieving high selectivity toward C2+ products. Time-resolved Raman spectroscopy and surface-enhanced Raman scattering (SERS) techniques have further revealed the dynamic characteristics of local pH changes at the electrode/electrolyte interface and the adsorption behavior of intermediates, providing molecular-level insights into the mechanisms of selectivity control in CO2RR. However, technical challenges such as weak signal intensity, laser-induced damage, and background fluorescence interference, and opportunities such as coupling high-precision confocal Raman technology with in situ X-ray absorption spectroscopy or synchrotron radiation Fourier transform infrared spectroscopy in researching the mechanisms of CO2RR are also put forward. Full article
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24 pages, 9060 KB  
Article
Uncertainty Propagation for Vibrometry-Based Acoustic Predictions Using Gaussian Process Regression
by Andreas Wurzinger and Stefan Schoder
Appl. Sci. 2025, 15(19), 10652; https://doi.org/10.3390/app151910652 - 1 Oct 2025
Viewed by 204
Abstract
Shell-like housing structures for motors and compressors can be found in everyday products. Consumers significantly evaluate acoustic emissions during the first usage of products. Unpleasant sounds may raise concerns and cause complaints to be issued. A prevention strategy is a holistic acoustic design, [...] Read more.
Shell-like housing structures for motors and compressors can be found in everyday products. Consumers significantly evaluate acoustic emissions during the first usage of products. Unpleasant sounds may raise concerns and cause complaints to be issued. A prevention strategy is a holistic acoustic design, which includes predicting the emitted sound power as part of end-of-line testing. The hybrid experimental-simulative sound power prediction based on laser scanning vibrometry (LSV) is ideal in acoustically harsh production environments. However, conducting vibroacoustic testing with laser scanning vibrometry is time-consuming, making it difficult to fit into the production cycle time. This contribution discusses how the time-consuming sampling process can be accelerated to estimate the radiated sound power, utilizing adaptive sampling. The goal is to predict the acoustic signature and its uncertainty from surface velocity data in seconds. Fulfilling this goal will enable integration into a product assembly unit and final acoustic quality control without the need for an acoustic chamber. The Gaussian process regression based on PyTorch 2.6.0 performed 60 times faster than the preliminary reference implementation, resulting in a regression estimation time of approximately one second for each frequency bin. In combination with the Equivalent Radiated Power prediction of the sound power, a statistical measure is available, indicating how the uncertainty of a limited number of surface velocity measurement points leads to predictions of the uncertainty inside the acoustical signal. An adaptive sampling algorithm reduces the prediction uncertainty in real-time during measurement. The method enables on-the-fly error analysis in production, assessing the risk of violating agreed-upon acoustic sound power thresholds, and thus provides valuable feedback to the product design units. Full article
17 pages, 5980 KB  
Article
Controlled Growth of Multifilament Structures with Deep Subwavelength Features in SiC via Ultrafast Laser Processing
by Xiaoyu Sun, Haojie Zheng, Qiannan Jia, Limin Qi, Zhiqi Zhang, Lijing Zhong, Wei Yan, Jianrong Qiu and Min Qiu
Photonics 2025, 12(10), 973; https://doi.org/10.3390/photonics12100973 - 30 Sep 2025
Viewed by 245
Abstract
Silicon carbide (SiC) is a promising semiconductor material for electronics and photonics. Ultrafast laser processing of SiC enables three-dimensional nanostructuring, enriching and expanding the functionalities of SiC devices. However, challenges arise in delivering uniform, high-aspect-ratio (length-to-width) nanostructures due to difficulties in confining light [...] Read more.
Silicon carbide (SiC) is a promising semiconductor material for electronics and photonics. Ultrafast laser processing of SiC enables three-dimensional nanostructuring, enriching and expanding the functionalities of SiC devices. However, challenges arise in delivering uniform, high-aspect-ratio (length-to-width) nanostructures due to difficulties in confining light energy at the nanoscale while simultaneously regulating intense photo modifications. In this study, we report the controllable growth of long-distance, high-straightness, and high-parallelism multifilament structures in SiC using ultrafast laser processing. The mechanism is the formation of femtosecond multifilaments through the nonlinear effects of clamping equilibrium, which allow highly confined light to propagate without diffraction in parallel channels, further inducing high-aspect-ratio nanostripe-like photomodifications. By employing an elliptical Gaussian beam—rather than a circular one—and optimizing pulse durations to stabilize multifilaments with regular positional distributions, the induced multifilament structures can reach a length of approximately 90 μm with a minimum linewidth of only 28 nm, resulting in an aspect ratio of over 3200:1. Raman tests indicate that the photomodified regions consist of amorphous SiC, amorphous silicon, and amorphous carbon, and photoluminescence tests reveal that silicon vacancy color centers could be induced in areas with lower light power density. By leveraging femtosecond multifilaments for diffraction-less light confinement, this work proposes an effective method for manufacturing deep-subwavelength, high-aspect-ratio nanostructures in SiC. Full article
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16 pages, 25234 KB  
Article
Real-Time Observer and Neuronal Identification of an Erbium-Doped Fiber Laser
by Daniel Alejandro Magallón-García, Didier López-Mancilla, Rider Jaimes-Reátegui, Juan Hugo García-López, Guillermo Huerta-Cuellar and Luis Javier Ontañon-García
Photonics 2025, 12(10), 955; https://doi.org/10.3390/photonics12100955 - 26 Sep 2025
Viewed by 368
Abstract
This paper presents the implementation of a real-time nonlinear state observer applied to an erbium-doped fiber laser system. The observer is designed to estimate population inversion, a state variable that cannot be measured directly due to the physical limitations of measurement devices. Taking [...] Read more.
This paper presents the implementation of a real-time nonlinear state observer applied to an erbium-doped fiber laser system. The observer is designed to estimate population inversion, a state variable that cannot be measured directly due to the physical limitations of measurement devices. Taking advantage of the fact that the laser intensity can be measured in real time, an observer was developed to reconstruct the dynamics of population inversion from this measurable variable. To validate and strengthen the estimate obtained by the observer, a Recurrent Wavelet First-Order Neural Network (RWFONN) was implemented and trained to identify both state variables: the laser intensity and the population inversion. This network efficiently captures the system’s nonlinear dynamic properties and complements the observer’s performance. Two metrics were applied to evaluate the accuracy and reliability of the results: the Euclidean distance and the mean square error (MSE), both of which confirm the consistency between the estimated and expected values. The ultimate goal of this research is to develop a neural control architecture that combines the estimation capabilities of state observers with the generalization and modeling power of artificial neural networks. This hybrid approach opens up the possibility of developing more robust and adaptive control systems for highly dynamic, complex laser systems. Full article
(This article belongs to the Special Issue Lasers and Complex System Dynamics)
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21 pages, 5385 KB  
Article
Research on the Mechanism and Process of Water-Jet-Guided Laser Annular Cutting for Hole Making in Inconel 718
by Qian Liu, Guoyong Zhao, Yugang Zhao, Shuo Yu and Guiguan Zhang
Micromachines 2025, 16(10), 1090; https://doi.org/10.3390/mi16101090 - 26 Sep 2025
Viewed by 343
Abstract
Nickel-based superalloys, serving as the preferred materials for hot-end structural components in aerospace engines, pose considerable challenges for the fabrication of high-quality gas film holes on their surfaces due to their inherent high hardness and strength. Water-jet-guided laser processing technology has exhibited notable [...] Read more.
Nickel-based superalloys, serving as the preferred materials for hot-end structural components in aerospace engines, pose considerable challenges for the fabrication of high-quality gas film holes on their surfaces due to their inherent high hardness and strength. Water-jet-guided laser processing technology has exhibited notable potential in the realm of gas film hole fabrication; however, its engineering application is hindered by the lack of synergy between processing quality and efficiency. To tackle this issue, this study achieves efficient coupling between a 1064 nm high-power laser and a stable water jet, leveraging a multi-focal water–light coupling mode. Furthermore, an “inside-to-outside” multi-pass ring-cutting drilling strategy is introduced, and the controlled variable method is employed to investigate the influence of laser single-pulse energy, scanning speed, and pulse frequency on the surface morphology and geometric accuracy of micro-holes. Building upon this foundation, micro-holes fabricated using optimized process parameters are analyzed and validated using scanning electron microscopy and energy-dispersive spectroscopy. The findings reveal that single-pulse energy is a pivotal parameter for achieving micro-hole penetration. By moderately increasing the scanning speed and pulse frequency, melt deposition and thermal accumulation effects can be effectively mitigated, thereby enhancing the surface morphology and machining precision of micro-holes. Specifically, when the single-pulse energy is set at 0.8 mJ, the scanning speed at 25 mm/s, and the pulse frequency at 300 kHz, high-quality micro-holes with an entrance diameter of 820 μm and a taper angle of 0.32° can be fabricated in approximately 60 s. The micro-morphology and element distribution of the micro-holes affirm that water-jet-guided laser processing exhibits exceptional performance in minimizing recast layers, narrowing the heat-affected zone, and preserving the smoothness of the hole wall. Full article
(This article belongs to the Special Issue Ultra-Precision Micro Cutting and Micro Polishing)
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23 pages, 3209 KB  
Article
Research on Power Laser Inspection Technology Based on High-Precision Servo Control System
by Zhe An and Yuesheng Pei
Photonics 2025, 12(9), 944; https://doi.org/10.3390/photonics12090944 - 22 Sep 2025
Viewed by 425
Abstract
With the expansion of the scale of ultra-high-voltage transmission lines and the complexity of the corridor environment, the traditional manual inspection method faces serious challenges in terms of efficiency, cost, and safety. In this study, based on power laser inspection technology with a [...] Read more.
With the expansion of the scale of ultra-high-voltage transmission lines and the complexity of the corridor environment, the traditional manual inspection method faces serious challenges in terms of efficiency, cost, and safety. In this study, based on power laser inspection technology with a high-precision servo control system, a complete set of laser point cloud processing technology is proposed, covering three core aspects: transmission line extraction, scene recovery, and operation status monitoring. In transmission line extraction, combining the traditional clustering algorithm with the improved PointNet++ deep learning model, a classification accuracy of 92.3% is achieved in complex scenes; in scene recovery, 95.9% and 94.4% of the internal point retention rate of transmission lines and towers, respectively, and a vegetation denoising rate of 7.27% are achieved by RANSAC linear fitting and density filtering algorithms; in the condition monitoring segment, the risk detection of tree obstacles based on KD-Tree acceleration and the arc sag calculation of the hanging chain line model realize centimetre-level accuracy of hidden danger localisation and keep the arc sag error within 5%. Experiments show that this technology significantly improves the automation level and decision-making accuracy of transmission line inspection and provides effective support for intelligent operation and maintenance of the power grid. Full article
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17 pages, 10023 KB  
Article
Research on Hybrid Blue Diode-Fiber Laser Welding Process of T2 Copper
by Xiangkuan Wu, Na Qi, Shengxiang Liu, Qiqi Lv, Qian Fu, Yue Kang, Min Jin and Miaosen Yang
Metals 2025, 15(9), 1058; https://doi.org/10.3390/met15091058 - 22 Sep 2025
Viewed by 420
Abstract
This research proposes a non-penetration lap welding process for joining T2 copper power module terminals in high-frequency and high-power electronic applications, using a hybrid laser system combining a 445 nm blue diode laser and a 1080 nm fiber laser. The composite laser beam, [...] Read more.
This research proposes a non-penetration lap welding process for joining T2 copper power module terminals in high-frequency and high-power electronic applications, using a hybrid laser system combining a 445 nm blue diode laser and a 1080 nm fiber laser. The composite laser beam, formed by coupling a circular blue laser beam with a spot-shaped fiber laser beam, was oscillated along circular, sinusoidal, and 8-shaped trajectories to control weld geometry and joint quality. Results indicate that all trajectories produced U-shaped weld cross-sections with smooth toe transitions and good surface quality. Specifically, the circular trajectory provided uniform energy distribution and stable weld formation; the 8-shaped trajectory achieved a balanced width-to-depth ratio; and the sinusoidal trajectory exhibited sensitivity to welding speed, often resulting in uneven fusion width. Increased welding speed promoted grain refinement, but excessive speed led to porosity and poor surface quality in both 8-shaped and sinusoidal trajectories. Oscillating laser welding facilitated equiaxed grain formation, with the circular and 8-shaped trajectories yielding more uniform microstructures. The circular trajectory maintained consistent weld dimensions and hardness distribution, while the 8-shaped trajectory exhibited superior tensile strength. This work highlights the potential of circular and 8-shaped trajectories in hybrid laser welding for regulating weld microstructure, enhancing mechanical performance and ensuring weld stability. Full article
(This article belongs to the Special Issue Advanced Laser Welding and Joining of Metallic Materials)
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17 pages, 430 KB  
Review
Effects of Photobiomodulation on Osteoarthritis from In Vivo and In Vitro Studies: A Narrative Review
by Ryo Kunimatsu, Ayaka Nakatani, Shuzo Sakata and Kotaro Tanimoto
Int. J. Mol. Sci. 2025, 26(18), 8997; https://doi.org/10.3390/ijms26188997 - 16 Sep 2025
Viewed by 960
Abstract
Osteoarthritis (OA) is an inflammatory disorder characterized by metabolic changes in the bone tissue, including the degeneration of hyaline cartilage (articular cartilage) and fibrocartilage (including the meniscus and labrum), sclerosis of the subchondral bone, and osteophyte formation. OA poses a major challenge for [...] Read more.
Osteoarthritis (OA) is an inflammatory disorder characterized by metabolic changes in the bone tissue, including the degeneration of hyaline cartilage (articular cartilage) and fibrocartilage (including the meniscus and labrum), sclerosis of the subchondral bone, and osteophyte formation. OA poses a major challenge for adults of all ages, leading to increased morbidity and decreased quality of life. The current conventional therapies mainly focus on pain control, with no definitive or regenerative therapies to reverse OA progression available. Lasers consist of electromagnetic waves generated by radiation emitted by an excited material. In medicine and dentistry, photobiomodulation by low-power laser therapy (photobiomodulation therapy [PBMT]) has been widely applied clinically to promote healing, regenerate tissue, modulate inflammation, and relieve pain. Basic studies have explored the regulation of OA manifestations and joint inflammation using PBMT, as well as the mechanisms of action involved, and clinical research has validated the beneficial effects of PBMT for patients with OA. However, the effects of PBM on OA and its mechanisms of action remain unknown. Herein, we review basic research that has examined the effects of PBMT on OA using in vitro and in vivo testing and discuss future challenges and prospects. Full article
(This article belongs to the Special Issue Advances in Photobiomodulation Therapy)
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5 pages, 1210 KB  
Abstract
Thermal Monitoring for Process Control and Parameter Correlation in Laser Powder Bed Fusion of AlSi10Mg
by Ester D’Accardi, Davide Palumbo, Gianluca Acquistapace, Alex Giorgini, Francesca Di Carolo, Giovanni Santonicola and Umberto Galietti
Proceedings 2025, 129(1), 7; https://doi.org/10.3390/proceedings2025129007 - 12 Sep 2025
Viewed by 205
Abstract
Laser Powder Bed Fusion (L-PBF) of AlSi10Mg is challenged by rapid thermal transients and high diffusivity. This study uses a microbolometer-based thermal monitoring system to correlate laser power, scan speed, and build position with thermal features. The results demonstrate reliable detection of defects [...] Read more.
Laser Powder Bed Fusion (L-PBF) of AlSi10Mg is challenged by rapid thermal transients and high diffusivity. This study uses a microbolometer-based thermal monitoring system to correlate laser power, scan speed, and build position with thermal features. The results demonstrate reliable detection of defects such as keyhole porosity, supporting real-time process control and quality assurance. Full article
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20 pages, 15205 KB  
Article
19 × 1 Photonic Lantern for Mode Conversion: Simulation and Adaptive Control for Enhanced Mode Output Quality
by Pengfei Liu, Yuxuan Ze, Hanwei Zhang, Baozhu Yan, Qiong Zhou, Dan Zhang, Yimin Yin and Wenguang Liu
Photonics 2025, 12(9), 911; https://doi.org/10.3390/photonics12090911 - 11 Sep 2025
Viewed by 482
Abstract
High-order linear polarization (LP) modes and vortex beams carrying orbital angular momentum (OAM) are highly useful in various fields. High-order LP modes provide higher thresholds for nonlinear effects, reduced sensitivity to distortions, and better energy extraction in high-power lasers. OAM beams are useful [...] Read more.
High-order linear polarization (LP) modes and vortex beams carrying orbital angular momentum (OAM) are highly useful in various fields. High-order LP modes provide higher thresholds for nonlinear effects, reduced sensitivity to distortions, and better energy extraction in high-power lasers. OAM beams are useful in optical communication, imaging, particle manipulation, and fiber sensing. The ability to switch between these mode outputs enhances system versatility and adaptability, supporting advanced applications both in research and industry. This paper presents the design of a 19 × 1 photonic lantern capable of outputting 19 LP modes and 16 OAM modes with low loss. Using the beam propagation method, we simulated and analyzed the mode evolution process and insertion loss, and we calculated the transmission matrix of the photonic lantern. The results indicate that the designed device can efficiently evolve into these modes with a maximum insertion loss not exceeding 0.07 dB. Furthermore, an adaptive control system was developed by introducing a mode decomposition system at the output and combining it with the Stochastic Parallel Gradient Descent (SPGD) + basin hopping algorithm. Simulation results show that this system can produce desired modes with over 90% mode content, demonstrating promising application prospects in switchable high-order mode systems. Full article
(This article belongs to the Special Issue Advanced Fiber Laser Technology and Its Application)
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13 pages, 3431 KB  
Article
Design of Grating-Embedded Tantalum Pentoxide Microring Resonators with Piezoelectric Tunability
by Jiazhao He, Mingjian You, Zhenyu Liu, Junke Zhou, Ning Ding, Ziming Zhang, Zhengqi Li, Xingyu Tang, Weiren Cheng, Jiaxin Hou, Shangyu Wang and Qiancheng Zhao
Photonics 2025, 12(9), 903; https://doi.org/10.3390/photonics12090903 - 9 Sep 2025
Viewed by 655
Abstract
Stimulated Brillouin scattering (SBS) in microresonators offers a unique way to develop narrow-linewidth chip-scale lasers. Yet their coherence performance is hindered by the cascaded SBS process, which clamps the output power and broadens the fundamental linewidth of the first-order Stokes wave. Resonance splitting [...] Read more.
Stimulated Brillouin scattering (SBS) in microresonators offers a unique way to develop narrow-linewidth chip-scale lasers. Yet their coherence performance is hindered by the cascaded SBS process, which clamps the output power and broadens the fundamental linewidth of the first-order Stokes wave. Resonance splitting proves to be an effective approach to suppress intracavity SBS cascading. However, precisely aligning and controlling the resonance splitting behavior remains challenging. We address these issues by proposing a piezoelectrically actuated grating-embedded tantalum pentoxide (Ta2O5) microring resonator. This microresonator comprises a Bragg grating segment that induces a counter-propagating wave and a ring segment that is integrated with a lead zirconate titanate (PZT) actuator. The half-circumference Bragg grating has a peak reflectivity of 31% at 1549.8 nm and a bandwidth of 88.89 pm, which is narrow enough to ignite resonance splitting in only one azimuthal mode. The PZT actuator empowers the resonator with a frequency tuning rate of 0.1726 GHz/V, particularly useful for post-fabrication compensation and splitting control. The proposed architecture offers a promising solution to breaking the intracavity cascaded SBS chain with frequency tuning capability, paving the way towards highly coherent chip-scale laser sources. Full article
(This article belongs to the Special Issue Integrated Waveguide-Based Photonic Devices)
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20 pages, 13751 KB  
Article
Laser Cleaning Process for Low-Pressure Turbine Blade Paint Removal with Remelting Suppression
by Xihuai Wang, Yaochen Ding, Qiujuan Chen, Hongying Li, Li Wang and Mingdi Wang
Coatings 2025, 15(9), 1054; https://doi.org/10.3390/coatings15091054 - 8 Sep 2025
Viewed by 461
Abstract
This study aims to develop an efficient laser cleaning process for removing paint coatings from low-pressure turbine blades while suppressing substrate remelting, focusing on elucidating the underlying paint removal mechanisms on coated aluminum alloy substrates. A pulsed fiber laser (1064 nm, 100 ns) [...] Read more.
This study aims to develop an efficient laser cleaning process for removing paint coatings from low-pressure turbine blades while suppressing substrate remelting, focusing on elucidating the underlying paint removal mechanisms on coated aluminum alloy substrates. A pulsed fiber laser (1064 nm, 100 ns) was used to perform single-factor and orthogonal experiments, with laser power (70–100 W), scanning speed (1000–3000 mm/s), and repetition frequency (150–300 kHz) as the main variables. The energy density for each of the 16 orthogonal test samples ranged from 11.9 to 51.0 J/cm2. Complete paint removal without substrate damage was achieved within an optimal energy density window of approximately 17–27 J/cm2 (e.g., 23.8 J/cm2), whereas higher values above 35 J/cm2 (e.g., 35.7 J/cm2) frequently caused localized remelting and pitting. The optimized parameter combination (90 W, 1500 mm/s, 300 kHz) achieved 98% paint removal efficiency in four passes with no observable substrate degradation. Mechanistic analysis indicated that low-to-moderate energy densities promoted interfacial debonding and controlled film ablation, while high energy densities led to substrate melting and reflow. This work clarifies the quantitative correlation between laser parameters, paint removal mechanisms, and remelting suppression, providing a scientific basis for turbine blade maintenance applications. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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28 pages, 2156 KB  
Review
Au QDs in Advanced Biomedicine: Fluorescent, Biocompatible, and Multifunctional Nanoprobes for Imaging, Diagnostics, and Targeted Drug Delivery
by Nutan Shukla, Aayushi Chanderiya, Ratnesh Das, Elizaveta A. Mukhanova, Alexander V. Soldatov and Sabrina Belbekhouche
J. Nanotheranostics 2025, 6(3), 25; https://doi.org/10.3390/jnt6030025 - 8 Sep 2025
Viewed by 920
Abstract
AuQDs (Au quantum dots) are ultrasmall nanostructures that combine the size-tunable fluorescence and photostability of semiconductor quantum dots with the chemical stability, low toxicity, and versatile surface chemistry of gold nanoparticles. This unique combination endows AuQDs with exceptional biocompatibility and multifunctionality, making them [...] Read more.
AuQDs (Au quantum dots) are ultrasmall nanostructures that combine the size-tunable fluorescence and photostability of semiconductor quantum dots with the chemical stability, low toxicity, and versatile surface chemistry of gold nanoparticles. This unique combination endows AuQDs with exceptional biocompatibility and multifunctionality, making them ideal for biomedical applications such as cellular imaging, real-time tracking, targeted drug delivery, diagnostics, therapeutic monitoring, and biosensing. Various synthesis methods—including chemical reduction, hydrothermal, laser ablation, and microwave-assisted techniques—allow for precise control over size and surface properties, optimizing fluorescence and electronic behavior for high-resolution imaging and sensitive detection. Compared to traditional quantum dots, AuQDs offer enhanced safety and biocompatibility, while surpassing larger gold nanoparticles by enabling fluorescence-based imaging. Their surfaces can be functionalized with diverse ligands for targeted delivery and specific biological interactions. In summary, AuQDs are multifunctional nanoprobes that combine superior optical properties, chemical stability, and biocompatibility, making them powerful tools for advanced biomedical diagnostics, therapy, and biosensing. Full article
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33 pages, 4897 KB  
Review
Recent Advances in Sensor Fusion Monitoring and Control Strategies in Laser Powder Bed Fusion: A Review
by Alexandra Papatheodorou, Nikolaos Papadimitriou, Emmanuel Stathatos, Panorios Benardos and George-Christopher Vosniakos
Machines 2025, 13(9), 820; https://doi.org/10.3390/machines13090820 - 6 Sep 2025
Viewed by 1428
Abstract
Laser Powder Bed Fusion (LPBF) has emerged as a leading additive manufacturing (AM) process for producing complex metal components. Despite its advantages, the inherent LPBF process complexity leads to challenges in achieving consistent quality and repeatability. To address these concerns, recent research efforts [...] Read more.
Laser Powder Bed Fusion (LPBF) has emerged as a leading additive manufacturing (AM) process for producing complex metal components. Despite its advantages, the inherent LPBF process complexity leads to challenges in achieving consistent quality and repeatability. To address these concerns, recent research efforts have focused on sensor fusion techniques for process monitoring, and on developing more elaborate control strategies. Sensor fusion combines information from multiple in situ sensors to provide more comprehensive insights into process characteristics such as melt pool behavior, spatter formation, and layer integrity. By leveraging multimodal data sources, sensor fusion enhances the detection and diagnosis of process anomalies in real-time. Closed-loop control systems may utilize this fused information to adjust key process parameters–such as laser power, focal depth, and scanning speed–to mitigate defect formation during the build process. This review focuses on the current state-of-the-art in sensor fusion monitoring and control strategies for LPBF. In terms of sensor fusion, recent advances extend beyond CNN-based approaches to include graph-based, attention, and transformer architectures. Among these, feature-level integration has shown the best balance between accuracy and computational cost. However, the limited volume of available experimental data, class-imbalance issues and lack of standardization still hinder further progress. In terms of control, a trend away from purely physics-based towards Machine Learning (ML)-assisted and hybrid strategies can be observed. These strategies show promise for more adaptive and effective quality enhancement. The biggest challenge is the broader validation on more complex part geometries and under realistic conditions using commercial LPBF systems. Full article
(This article belongs to the Special Issue In Situ Monitoring of Manufacturing Processes)
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21 pages, 22656 KB  
Article
Development of a Laser Cladding Technology for Repairing First-Stage High-Pressure Turbine Blades in Gas Turbine Engines
by Stepan Tukov, Rudolf Korsmik, Grigoriy Zadykyan, Dmitrii Mukin, Ruslan Mendagaliev and Nikita Roschin
Metals 2025, 15(9), 957; https://doi.org/10.3390/met15090957 - 28 Aug 2025
Viewed by 787
Abstract
A gas turbine engine is a technological system consisting of a compressor, a combustion chamber, and other modules. All these components are subjected to dynamic and cyclic loads, which lead to fatigue cracks and mechanical damage. The aim of this work is to [...] Read more.
A gas turbine engine is a technological system consisting of a compressor, a combustion chamber, and other modules. All these components are subjected to dynamic and cyclic loads, which lead to fatigue cracks and mechanical damage. The aim of this work is to repair the worn surfaces of a series of DR-59L high-pressure turbine blades by laser powder cladding. A number of technological parameters of laser cladding were tested to obtain a defect-free structure on the witness sample. The metal powder of the cobalt alloy Stellite 21 was used as a filler material. By modeling the process of restoring rotor blades, the operating mode of laser powder cladding was determined. No defects were detected during capillary control of the restored surfaces of the rotor blades. The results of the uniaxial tension test of the restored rotor blades showed increased tensile strength and elongation. With the use of laser powder cladding technology, it was possible to restore the worn surfaces of a series of rotor blades of the DR-59L high-pressure turbine, thereby increasing the life cycle of power plant products. Full article
(This article belongs to the Section Additive Manufacturing)
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