Search Results (85)

In this work, a novel type of shell and helically coiled heat exchangers (SHCHEXs) that are used extensively in numerous applications has been numerically and experimentally studied. A low-cost and easily applicable design for enhancing the heat exchange rate in a shell and helically coiled heat exchanger has been developed within the scope of this study. In this context, a SHCHEX has been developed with an internal guiding pipe and spirally formed fins with the purpose of leading the fluid in the cold loop over the coil where hot fluid flows inside it. Numerical simulations were carried out in this study for determining how the new changes including nonporous and porous spiral fins affected heat transfer in the system. In the experimental part of the current research, a heat exchanger with a guiding pipe and nonporous spiral fins has been fabricated and its thermal behavior tested at various conditions utilizing water and MnFe₂O₄-ZnFe₂O₄/water hybrid-type nanofluid. Both numerical and experimental findings of this research exhibited positive effects of using new modifications including spiral fin integration. Overall findings of this work clearly exhibited a significant effect of the spiral fin medication and MnFe₂O₄-ZnFe₂O₄/water-hybrid magnetic nanofluid utilization on the thermal performance improvement in the heat exchanger. Experimentally determined findings showed that using MnFe₂O₄-ZnFe₂O₄/water in the hot loop of the SHCHEX improved the heat transfer coefficient of the heat exchanger by an average ratio of 16.2%. In addition, mean variation between the experimentally obtained exit temperature and numerically achieved one was 3.9%. Full article

The purpose of this study is to examine the performance of a new cooling system whose mechanism is integrated with an immersion cooling system and a heat pipe mechanism. The study comprises an experimental test and a numerical analysis using the 1-D model. In the experiment, a metal heating block that simulated the pouch-type cell was used. It was composed of multiple heaters and thermal sensors, working as a heating model of the battery while observing the thermal behavior of the cell at the same time. The temperature of the heating block was influenced by the types of working fluid and wick structure, which are the key points of this system. Their role is to promote the heat exchange process by facilitating the evaporation and condensation processes. Their performance was evaluated based on different types of shapes and materials of wicks. The simulation model was designed and its feasibility verified with the experiment results. Furthermore, different types of dielectric working fluids and variations in porosities were examined through the simulation model, which are crucial to determining the characteristics of the wick structure. Full article

This paper is aimed at preventing the reduction of automotive cooler cooling efficiency in order to prevent engine failure by overheating. At the same time, fouling of the external surfaces of the cooler can be prevented in this process. For this purpose, a system of 12 air pressure nozzles placed inline and staggered in front of the cooler at a distance of 60 mm to 170 mm was designed and investigated. This type of cooling of the external heat exchange surfaces of automotive coolers is new and has not yet been studied. To investigate the effect of the air nozzles on the coolant cooling time, the inlet and outlet temperatures of the cooler were compared when the nozzles and the cooler fan and a separate cooler fan were operating. In addition, the effect of forced air on the cooler generated by an external fan at velocities of 6, 8, and 10 m/s was investigated as a simulation of driving a vehicle. Cooling of the G12+ coolant by the external fan caused a gradual decrease in the outlet temperature of the coolant as the air velocity increased. The system of air pressure nozzles in combination with the cooler fan caused an improvement in the cooling process compared to a single cooler fan. The inline and staggered nozzle arrangements with the cooler fan achieved a decrease in the outlet temperature of 0.76 to 1.02 times and 0.78 to 1.03 times compared to cooling by the single cooler fan, respectively. The arrangement and varying the distance of the nozzles from the cooler had no significant effect on decreasing the coolant outlet and inlet temperatures. The air pressure nozzle system covers the complete surface of the cooler with airflow and encircles the tubes and fins more efficiently, leading to more intense heat dissipation while cooling the coolant. The designed system can be applied in automobiles and equipment demanding intense cooling of operating fluids by means of coolers. Full article

The precise estimation of influential parameters in adsorption is a key point in conducting simulations for the sensitivity analysis and optimal design of cooling systems. This study explores the critical role of a new type of granular activated carbon (GAC-208C) in adsorption refrigeration systems. By fitting experimental and numerical models to the thermophysical properties of GAC/methanol as a working pair, an advanced methodology is established for the thermal analysis of the adsorption bed, addressing the various operating conditions overlooked in prior studies. The physical properties of the studied carbon sample are determined in a laboratory using surface area and pore volume tests, thermal adsorption analysis, and weight loss. To determine the thermal properties of GAC/methanol, the adsorption process is experimentally tested inside an isolated heat exchanger. A three-dimensional (3D) model is created to simulate the procedure and then coupled with the particle swarm optimisation (PSO) algorithm in MATLAB. The optimal thermal parameters for adsorption are determined by minimising the mean square error (MSE) of the adsorption bed temperature between the numerical and experimental data. The laboratory studies yielded accurate results for the physical properties of GAC, including adsorption capacity, porosity, permeability, specific heat capacity, density, activation energy, and the heat of adsorption. The thermal analysis of the adsorption process identified the ideal values for the Dubinin–Astakhov equation constants, diffusion coefficients, heat transfer coefficients, and contact resistance. The numerical model demonstrated strong agreement with the experimental results, and the dynamic behaviour of pressure and uptake distribution showed good agreement with 1.2% relative error. This research study contributes to the improved estimation of adsorption parameters to conduct more accurate numerical simulations and design new adsorption systems with enhanced performance under different operating conditions. Full article

Biofuels are the most essential types of alternative fuels, which currently have significant potential to reduce CO₂ emissions compared to fossil fuels. Methanol is a more efficient fuel than petrol due to its physicochemical properties, such as a higher latent heat of vaporization, research octane number, and heat of combustion of the fuel–air mixture. Also, biomethanol is cheaper than traditional petrol and diesel fuel for agricultural countries. The authors have proposed a new approach to improve the characteristics and efficiency of methanol diesel engines by using biomethanol mixed with hydrogen instead of pure biomethanol. Using a hydrogen–biomethanol mixture in modern engines is an effective method because hydrogen is a carbon-free, low-ignition, highest-flame-rate, high-octane fuel. A small quantity of hydrogen added to biomethanol and its combustion in an engine with a heat exchanger increases the combustion temperature and heat release, increases engine power, and reduces fuel consumption. This article presents experimental results of methanol combustion and a hydrogen-in-methanol mixture if hydrogen was retained due to the utilization of the heat of the exhaust gases. The tests were carried on a single-cylinder experimental engine with an injection of liquid methanol and gaseous hydrogen mixtures. The experiments showed that green hydrogen generated onboard the car due to the utilization of heat significantly reduced fuel costs of engines of vehicles and technological installations. It was established a hydrogen gaseous mixture addition of up to 5% by mass to methanol requires a corresponding change in the coefficient of excess air to λ = 1.25. Also, using an additional hydrogen mixture requires adjustment at the ignition moment in the direction of its decrease by 4–5 degrees of the engine crankshaft. Hydrogen gas mixture addition reduced methanol consumption, reaching a maximum reduction of 24%. The maximum increase in power was 30.5% based on experimental data. The reduction in the specified fuel consumption, obtained after experimental tests of the methanol research engine on the stand, can be implemented on the vehicle engines and technological installations equipped with an onboard heat recovery system. Such a system, due to the utilization of heat and the supply of additional hydrogen, can be implemented for engines that work on any alternative or traditional fuels. Full article

A new type of compact, portable fixed-bed reactor integrated with a heat transfer system was developed for the removal of volatile and flammable air pollutants such as lean methane and volatile organic compounds (VOCs). The reactor may operate in catalytic or thermal combustion conditions with the purpose of achieving autothermal processes with the possibility of energy recovery. An excess heat recovery point was designed behind the reactor bed at the place where the gas temperature is the highest to enable its usage. The mathematical model is presented together with a number of simulation calculations performed for the assessment of the developed reactor. The case study in this paper was for catalytic methane oxidation at a temperature of 400 °C, a methane concentration between 0.1% and 2% by weight, a gas flow rate of 1 m³/s STP, and a heat exchange surface for the assumed plate exchanger from 10 to 200 m². The calculations show that the thickness of the insulation is of little importance for the operation of the equipment, and a sufficient thickness was about 20–50 mm. The optimal area for the considered case is 80–100 m². It was found that recovery of thermal energy is possible only for higher methane concentrations, above 0.3% by weight. Using an appropriate surface for the exchanger, it is possible to recover even 50% of the combustion enthalpy at a methane concentration of 0.45% by weight. For an exchanger area below 50 m², the recoverable energy drops rapidly. It was found that the exchanger area is the most important equipment parameter under consideration. Full article

PI-PD controllers have superior performance compared to traditional PID controllers, especially for controlling unstable and integrating industrial processes with time delays. However, computing the four tuning parameters of this type of controller is not an easy task. Recently, there has been significant interest in determining the tuning rules for PI-PD controllers that utilize the stability region. Currently, most tuning rules for the PI-PD controller are presented graphically, which can be time-consuming and act as a barrier to their industrial application. There is a lack of analytical tuning guidelines in the literature to address this shortfall. However, the existing analytical tuning guidelines do not consider a rigorous design approach. This work proposes new robust analytical tuning criteria based on predefined gain and phase margin bounds, as well as the centroid of the stability region. The proposed method has been tested using various simulation studies related to a DC–DC buck converter, a DC motor, and a heat exchanger. The results indicate that the proposed tuning rules exhibit strong performance against parameter uncertainty with minimal overshoots. Furthermore, the suggested technique for simultaneous control of yaw and pitch angles has been tested in a real-time application using the twin rotor multi-input multi-output system (TRMS). Real-time results indicate that, compared to other methods under investigation, the suggested approach provides nearly minimal overshoots. Full article

As an advanced energy storage technology, the compressed CO₂ energy storage system (CCES) has been widely studied for its advantages of high efficiency and low investment cost. However, the current literature has been mainly focused on the TC-CCES and SC-CCES, which operate in high-pressure conditions, increasing investment costs and bringing operation risks. Meanwhile, some studies based on the phase-change CO₂ energy storage system also have had the disadvantages of low efficiency and the extra necessity of heat or cooling sources. To overcome the above problems, this paper proposes an innovative compressed CO₂ phase-change energy storage system. During the energy charge process, molten salt and water are used to store heat with a smaller temperature difference in heat exchangers, and high-pressure CO₂ is reserved in liquid form. During the energy discharge process, throttle expansion is applied to realize the evaporation at room temperature, and CO₂ absorbs the reserved heat to improve the power capacity in the turbine and the system energy storage efficiency. The thermodynamic and exergoeconomic studies are performed firstly by using MATLAB. Then, the parametric study based on energy storage efficiency, system unit product cost, and exergy destruction is analyzed. The results show that energy storage efficiency can be improved by lifting liquid CO₂ pressure as well as compressor and turbine isentropic efficiencies, and CO₂ evaporation pressure has the optimal pressure point. The system unit product cost can be reduced by decreasing liquid CO₂ pressure and compressor isentropic efficiency, while CO₂ evaporation pressure and turbine isentropic efficiency both have optimal points. Finally, the optimization of two performances is performed by NSGA-II, and they can reach 75.30% and 41.17 $/GJ, respectively. Moreover, the optimal energy storage efficiency is obviously higher than that of other energy storage technologies, indicating the great advantage of the proposed system. This study provides an innovative research method for a new type of large-scale energy storage system. Full article

Borehole engineering encompasses the part of mining that involves the process of drilling boreholes and their utilization (e.g., for research, exploration, exploitation, and injection purposes). According to legal regulations, mining pits must be closed after their use, and this applies to pits in the form of boreholes as well. The Laboratory of Geoenergetics at AGH University of Krakow is involved in adapting old, exploited and already closed boreholes for energetic purposes. This includes geothermal applications, as well as energy storage in rock formations and boreholes. Geoenergetics is a relatively new concept that combines geothermal energy with energy storage in rock formations (including boreholes). One type of analysed borehole is a freezing borehole. They are used, for example, in drilling mining shafts that are in the vicinity of aquifers and are drilled using the rotary drilling method with a reverse circulation of drilling mud, or in peat bogs. For borehole heat exchangers based on freezing boreholes for long-term mathematical modelling, several heating scenarios were considered with several thermal loads. The maximum average power obtained after one year of usage of four boreholes with variable temperatures was 11 kW. With the usage of 10 boreholes the power reached over 27 kW. The heat-carrying temperature was assumed to be 22 °C during early summer (June and July) and 2 °C during the rest of the year. When considering stable exploitation during a 10-year period with four boreholes with the same temperatures, a heating power of over 12 kW was obtained, as well as a power of over 28 kW when considering using 10 boreholes. The maximum amount of heat obtained during the 10-year period using 10 boreholes was over 8.8 thousand GJ. Once they have fulfilled their function, these boreholes lose their technological significance. In the paper, the concept is outlined, and the results of the analysis are described using the numerical program BoHEx. Full article

The global demand for energy is on the rise, accompanied by increasing requirements for low-carbon environmental protection. In recent years, China’s “double carbon action” initiative has brought about new development opportunities across various sectors. The concept of energy pile foundation aims to harness geothermal energy, aligning well with green, low-carbon, and sustainable development principles, thus offering extensive application prospects in engineering. Drawing from existing research globally, this paper delves into four key aspects impacting the thermodynamic properties of energy piles: the design of buried pipes, pile structure, heat storage materials within the pipe core, and soil treatment around the pile using carbon fiber urease mineralization. Leveraging the innovative mineralization technique known as urease-induced carbonate mineralization precipitation (EICP), this study employs COMSOL Multiphysics simulation software to analyze heat transfer dynamics and establish twelve sets of numerical models for energy piles. The buried pipe design encompasses two types, U-shaped and spiral, while the pile structure includes concrete solid energy piles and tubular energy piles. Soil conditions around the pile are classified into undisturbed sand and carbon fiber-infused EICP mineralized sand. Different inner core heat storage materials such as air, water, unaltered sand, and carbon fiber-based EICP mineralized sand are examined within tubular piles. Key findings indicate that spiral buried pipes outperform U-shaped ones, especially when filled with liquid thermal energy storage (TES) materials, enhancing temperature control of energy piles. The carbon fiber urease mineralization technique significantly improves heat exchange between energy piles and surrounding soil, reducing soil porosity to 4.9%. With a carbon fiber content of 1.2%, the ultimate compressive strength reaches 1419.4 kPa. Tubular energy piles mitigate pile stress during summer temperature fluctuations. Pile stress distribution varies under load and temperature stresses, with downward and upward friction observed at different points along the pile length. Overall, this research underscores the efficacy of energy pile technologies in optimizing energy efficiency while aligning with sustainable development goals. Full article

Due to the rapid development of science and technology in today’s era, electronic equipment is constantly upgrading. Today, the developmental trend of electronic equipment is miniaturization, portability and multi-functionality. However, multi-functionality often means multi-components, so it is undoubtedly a great test of heat dissipation ability to accommodate more components in a smaller volume. Without sufficient heat dissipation capacity, a large number of components will stop working or even be damaged because of the heat generated during operation. As a new passive cooling and heat exchange technology, pulsating heat pipes have many advantages, such as having no external energy input, a simple structure, changeable installation forms and low installation requirements. They have shown great potential in the field of thermal management, and have attracted a lot of scholars’ attention since they were put forward. Because of their operational stability and heat exchange ability in high heat flux environments, they are the best choice for cooling electronic equipment at present. If they can be fully studied and utilized, pulsating heat pipes can not only reduce the consumption of heat dissipation resources but also reuse heat energy to realize the sustainable utilization of resources. This paper briefly introduces the demand background and structural principle of pulsating heat pipes, and summarizes the research on the parameters of pulsating heat pipes and the application status of pulsating heat pipes. The parameters involve working fluid type, pipe diameter, elbow number, liquid filling rate, inclination angle, etc. After classifying the parameters that affect the operation results of pulsating heat pipes, this paper summarizes the research at this stage, and points out the lack of research fields, such as heat flux density, and new application fields of unconventional gravity environment by combining the literature content with the current scientific and technological development trends and experimental parameters, such as thermodynamics. Full article

Based on the research status of phase-change material (PCM) energy piles, this paper proposes a new type of PCM energy pile-spiral tube-encapsulated PCM energy pile. In order to study the related properties of the energy pile, this study designed and processed the relevant test equipment and built an indoor scale model experimental system. The thermodynamic performance of the spiral tube-encapsulated phase-change energy pile under summer conditions was studied by the test system. Through the indoor scale model test, it is found that compared with the traditional energy pile, the spiral tube-encapsulated PCM energy pile improves the heat exchange capacity of the unit pile body in the early and middle stages of operation, and reduces the surface temperature of the pile body and the heating rate of the surface temperature of the pile body. The upward displacement of the energy pile top is reduced. The heat exchange capacity of the unit pile depth is increased by 6.52 W/m, the maximum pile surface temperature difference is 0.62 °C, and the maximum pile top displacement difference is 0.005 mm. In addition, the total heat transfer of the spiral tube-encapsulated PCM energy pile during the whole operation period is 3.38% higher than that of the traditional energy pile. However, during the whole operation period, the surface stress value of the spiral tube encapsulated PCM energy pile is higher than that of the traditional energy pile. The maximum difference between the two is 9.84 kPa and the maximum difference is 10.8%. The difference between the two is finally stabilized at 1.4 kPa with an increase in time, and the final difference is only 8.8%. Full article

The combination of phase change materials (PCMs) with building materials is a flourishing technology owing to the low-temperature change of the materials during phase change and the potential for enhanced heat storage and release. In this study, a new type of PCM energy pile, in which 20 stainless steel tubes (22 mm in diameter and 1400 mm in length) filled with paraffin were bound to heat exchange tubes, was proposed. An experimental system monitored by a fiber Bragg grating (FBG) to study the thermo-mechanical behavior of energy piles and surrounding soil was established. Both the PCM pile and the ordinary pile, with the same dimensions, were tested under the same experimental conditions for comparison. The results indicate that the temperature sensitivity coefficient calibration results of the FBG differ from the typical values by 8%. The temperature variation is more obvious in the ordinary pile and surrounding soil. The maximum thermal stress of the ordinary energy pile is 0.5~0.6 times larger than that of the PCM pile under flow rates ranging from 0.05 m³/h to 0.25 m³/h. The magnitudes of the pore water pressure and soil pressure variations were positively correlated with the flow rates. Full article

Microstructured optical fibres (MOFs) are a new type of optical fibres that possess a wide range of optical properties and many advantages over common optical fibres. Those are provided by unique structures defined by a pattern of periodic or quasi-periodic arrangement of air holes that run through the fibre length. In recent years, MOFs have opened up new possibilities in the field of optics and photonics, enabling the development of advanced devices and novel optical systems for different applications. The key application areas of MOFs vary from telecommunications and high-power energy transmission to quantum optics and sensing. The stack-and-draw method is a standard manufacturing technique for MOFs, where a preform is first manually created and then drawn in a sophisticated furnace into a fibre with the required final dimensions and position of the air holes. During the manufacturing process, experimenters can control only a few parameters, and mathematical models and numerical simulations of the drawing process are highly requested. They not only allow to deepen the understanding of physical phenomena occurring during the drawing process, but they also accurately predict the final cross-section shape and size of the fibre. In this manuscript, we assume thermal equilibrium between the furnace and the fibre and propose a functional form of the fibre temperature distribution. We utilise it with asymptotic mass, momentum, and evolution equations for free surfaces already available in the literature to describe the process of fibre drawing. By doing so, the complex heat exchange problem between the fibre and the furnace need not be solved. The numerical results of the whole asymptotic model overall agree well with experimental data available in the literature, both for the case of annular capillaries and for the case of holey fibres. Full article

High Vacuum Flat Plate Collectors (HVFPCs) are the only type of flat plate thermal collectors capable of producing thermal energy for middle-temperature applications (up to 200 °C). As the trend in research plans is to develop new Selective Solar Absorbers to extend the range of HVFPC application up to 250 °C, it is necessary to correctly evaluate the collector efficiency up to such temperatures to predict the energy production accurately. We propose an efficiency model for these collectors based on the selective absorber optical properties. The proposed efficiency model explicitly includes the radiative heat exchange with the ambient, which is the main source of thermal losses for evacuated collectors at high temperatures. It also decouples the radiative losses that depend on the optical properties of the absorber adopted from the other thermal losses due to HVFPC architecture. The model has been validated by applying it to MT-Power HVFPC manufactured by TVP-Solar. The dissipative losses other than thermal radiation were found to be mostly conductive with a linear coefficient k = 0.258 W/m²K. The efficiency model has been also used to predict the energy production of HVFPCs equipped with new, optimized Selective Solar Absorbers developed in recent years. Considering the 2019 meteorological data in Cairo and an operating temperature of 250 °C, the annual energy production of an HVFPC equipped with an optimized absorber is estimated to be 638 kWh/m². Full article