Search Results (162)

Water electrolysis (WE) is a green technology for producing hydrogen gas without the emission of carbon dioxide. The ideal membrane materials in WE should be capable of transporting ions quickly and have gas barrier properties in harsh work environments. However, currently, no desirable measurement method has been developed for evaluating the gas barrier behavior of the membranes. Hence, an in-situ electrochemical method is developed to measure the gas permeability of membranes in the actual electrolysis environment, with the supersaturated state of H₂ in the electrolyte and H₂ bubbles during the electrolysis process. Four membranes, including Zirfon (a state-of-the-art alkaline WE membrane), polyphenylene sulfide fabric (PPS, a commercial alkaline WE membrane), FAA-3-PK-75 (a commercial anion-exchange membrane), and BILP-PE (a home-made composite membrane) were employed as the standard samples to perform the electrochemical measurement under different current densities, temperatures, and electrolyte concentrations. The results show that an increase in electrolytic current density or temperature or a decrease in KOH concentration can increase the H₂ permeability of the membrane. The two porous membranes, Zirfon and PPS, are more affected by the current density and KOH concentration, while the dense FAA-3-PK-75 and BILP-PE membranes have a stronger ability to hinder H₂ permeation. Under the conditions of 80 °C, 30 wt.% KOH, 101 kPa, and 400 mA·cm⁻², the hydrogen permeability (×10¹⁰ L·cm·cm⁻²·s⁻¹) of Zirfon, PPS, FAA, and BILP-PE are 263, 367, 28.3, and 5.32, respectively. Full article

To understand the effect of the hydroxyl group and processing temperatures on dielectric losses of flame retardants and flame-retardant polymers, the performance difference between 6-methyldibenzo[c,e][1,2]oxaphosphinine 6-oxide (DOPO-Me) and 6-(hydroxymethyl)dibenzo[c,e][1,2]oxaphosphinine 6-oxide (DOPO-HM) has been investigated, respectively, in non-polar and polar polymers at 7–20 GHz. DOPO-HM and DOPO-Me differ by only one OH group. The former demonstrates a lower dissipation factor (Df) than the latter, owing to hydrogen bonds. In polystyrene and crosslinked polyphenylene oxide, both flame retardants increase a dielectric loss of flame-retardant polymers, with DOPO-HM being less detrimental because of its higher crystallizability and lower plasticization. In polar poly(methyl methacrylate) (PMMA), conformational changes in PMMA main chains caused by flame retardants and high processing temperatures lead to an early Df drop of PMMA at low loadings of the flame retardants. At high loadings, a change in the physical form of flame retardants from a primitive crystalline state to an amorphous state increases a dielectric loss of flame retardant PMMA, with DOPO-HM resulting in a slightly higher dielectric loss than DOPO-Me. These results prove that the effect of a hydroxyl group in organophosphorus structures on the dielectric loss of flame-retardant polymers is crucially dependent on its interaction with the polymer matrix. Full article

Polyphenylene sulfide (PPS)-based separators have garnered significant attention as high-performance components for next-generation lithium-ion batteries (LIBs), driven by their exceptional thermal stability (>260 °C), chemical inertness, and mechanical durability. This review comprehensively examines advances in PPS separator design, focusing on two structurally distinct categories: porous separators engineered via wet-chemical methods (e.g., melt-blown spinning, electrospinning, thermally induced phase separation) and nonporous solid-state separators fabricated through solvent-free dry-film processes. Porous variants, typified by submicron pore architectures (<1 μm), enable electrolyte-mediated ion transport with ionic conductivities up to >1 mS·cm⁻¹ at >55% porosity, while their nonporous counterparts leverage crystalline sulfur-atom alignment and trace electrolyte infiltration to establish solid–liquid biphasic conduction pathways, achieving ion transference numbers >0.8 and homogenized lithium flux. Dry-processed solid-state PPS separators demonstrate unparalleled thermal dimensional stability (<2% shrinkage at 280 °C) and mitigate dendrite propagation through uniform electric field distribution, as evidenced by COMSOL simulations showing stable Li deposition under Cu particle contamination. Despite these advancements, challenges persist in reconciling thickness constraints (<25 μm) with mechanical robustness, scaling solvent-free manufacturing, and reducing costs. Innovations in ultra-thin formats (<20 μm) with self-healing polymer networks, coupled with compatibility extensions to sodium/zinc-ion systems, are identified as critical pathways for advancing PPS separators. By addressing these challenges, PPS-based architectures hold transformative potential for enabling high-energy-density (>500 Wh·kg⁻¹), intrinsically safe energy storage systems, particularly in applications demanding extreme operational reliability such as electric vehicles and grid-scale storage. Full article

Poly(phenylene sulfide) (PPS) is a high-performance thermoplastic engineering material with excellent comprehensive performance that finds application in many fields due to its good processability, excellent heat resistance, and mechanical properties. However, the poor friction and wear properties of PPS limit its wide application in industrial sectors. In this work, polytetrafluoroethylene (PTFE) was adopted as the solid tribo-modifier to improve the tribological performance of PPS. The efficacy of using three types of PTFE fillers, namely PTFE fiber, micropowder, and nanopowder, was comparatively investigated. The results revealed that the incorporation of PTFE was beneficial to improving the tribological properties of PPS and PTFE nanopowders, which were prepared by irradiation treatment technology that demonstrated the best modification effect in terms of both tribological and mechanical performance among the studied systems. In addition, the coefficient of friction and specific wear rate of PPS composites with 30 wt% nanopowders reached 0.165 and 3.59 × 10⁻⁵ mm³/Nm, respectively, which were 70.7% and 99.0% lower than their pure PPS counterparts. The above finding was attributed to the improved compatibility between the PTFE nanopowders and the PPS substrate as well as the easier formation of intact PTFE transfer film on the contact surface. This work shows some perspective for designing self-lubricating polymer composites that broaden their application in industrial sectors. Full article

Microplastics (MPs) in agricultural soils pose risks to human health in their potential accumulation along the food chain, and their characteristics require further understanding to implement targeted measures. This study investigated the MP characteristics in typical mulching soils from different farming scales in Sichuan Province, which is one of China’s key agricultural regions, and it also innovatively measured the ecological risk by incorporating size into assessments. The investigated sites showed average microplastic abundances of 19696.81 ± 13226.89, and these were dominated by small-sized ethylene–propylene copolymer (E/P), polypropylene (PP), and polyethylene (PE) particles in yellow-to-brown and black-to-shallow-gray soil. Size-considered evaluation suggested that most of the sites were at a high level of risk. It was found that microplastic pollution varies with farming scales. Larger-scale farming sites primarily received MPs from plastic mulching, while smaller-scale sites were likely affected by a range of non-agricultural sources. The risk assessment showed significant contributions from polyamide (PA) and polyphenylene sulfide (PPS). These results indicate that environmental management strategies should tailor source control measures according to agricultural scales and prioritize high-risk polymers, as well as that MP risk evaluations should include “size” along with “pollution load” and “chemical composition” to better reflect the impact of MPs on ecosystems. Full article

This review examines the distinct advantages of organic semiconductors over conventional insulating polymers as optically active materials in photonic applications. We analyze the fundamental principles governing their unique optical and electronic properties, from basic conjugated polymer systems to advanced molecular architectures. The review systematically explores key material classes, including polyfluorenes, polyphenylene vinylenes, and polythiophenes, highlighting their dual electrical–optical functionality unavailable in passive polymer systems. Particular attention is given to polymer blends, composites, and hybrid organic–inorganic systems, demonstrating how semiconductor properties enable enhanced performance through materials engineering. We contrast passive components with active photonic devices, illustrating how the semiconductor nature of these polymers facilitates novel functionalities beyond simple light guiding. The review explores emerging applications in neuromorphic photonics, quantum systems, and bio-integrated devices, where the combined electronic–optical properties of organic semiconductors create unique capabilities impossible with insulating polymers. Finally, we discuss design strategies for optimizing these distinctive properties and present perspectives on future developments. This review establishes organic semiconductors as transformative materials for advancing photonic technologies through their combined electronic–optical functionality. Full article

As a renewable and degradable biomass material, cellulose diacetate (CDA) has significant development potential and has gained widespread interest from researchers. However, its poor thermal stability at high temperatures limits its practical use in the extrusion process and restricts its applications in other fields, such as high-heat airflow filters, battery separators and special textile materials. To enhance the thermal stability of CDA, three heat-resistance additives, i.e., polyphenylene sulfide (PPS), polycarbonate (PC) and polyimide (PI), were introduced to synthesize PPS/CDA, PC/CDA and PI/CDA composite materials through melt extrusion. The incorporation of three heat-resistant additives increased the glass transition temperature (T_g), initial melting temperature (T_mⁱ) and final melting temperature (T_m^f) of the composites, and it reduced the heat loss at 195 °C. After conducting the isothermal thermogravimetry test for 3 h at 215 °C in an air atmosphere, the weight loss of PPS/CDA, PC/CDA and PI/CDA composites was 4.6%, 4.1% and 3.7%, respectively, which was 5.1% lower than that of pure CDA. Morphology characterization tests using a 3D digital microscope and a field emission scanning electron microscope (FESEM) revealed the compatibility order with CDA as the following: PC > PPS > PI. Additionally, Fourier transform infrared spectroscopy (FT–IR) disclosed that hydrogen bonds were formed between heat-resistant additives and CDA molecules, and the carbonyl groups in CDA showed conjugation and hyperconjugation effects with the benzene rings in the additives. Therefore, the enhanced thermal stability of CDA composites can be attributed to the molecular entanglement and crosslinking between additives and CDA molecules. Full article

Additive manufacturing (AM) has the potential to produce novel high-performance electrical machines, enabling the direct printing of complex shapes and the simultaneous processing of multiple feedstocks in a single build. We examined the properties and functional performance of Fe-3 wt.% Si materials that were printed via selective laser melting, machined down to thin laminates, and stacked to form a stator core of a prototype brushless permanent-magnet electrical motor. Big Area Additive Manufacturing of Nd₂Fe₁₄B (NdFeB)–polyphenylene sulfide (PPS) bonded magnets was performed, with them then being magnetized and used for the rotor. The magnetic, mechanical, and electrical properties of the as-printed and various heat-treated thin laminates and the back electromotive force (EMF) of the electrical motors at different rotational speeds were measured. The thin laminates exhibit a maximum relative permeability of 7494 at an applied field of 0.8 Oe and a core loss of about 20 W/lb at 60 Hz with the maximum induction of 15 kg. In addition to the demonstration of AM printing, motor assembly, and complete characterization of printed Fe-3 wt.% Si, this report highlights the areas of improvement needed in printing technologies to achieve AM built electrical motors and the need for isotropic microstructure refinements to make the laminates appropriate for high-mechanical-strength and low-loss rotational electrical devices. Full article

The aim of the present study is to investigate the performance of two carbon fiber-reinforced composite polymers used to manufacture end-use parts via the fused filament fabrication (FFF) method. The materials under investigation were carbon fiber-reinforced Polyamide-6 (PA6-CF15) and carbon fiber-reinforced polyphenylene sulfide (PPS-CF15). To evaluate their mechanical properties and vibrational behavior, specimens were fabricated with four distinct infill patterns: grid, gyroid, triangle and hexagon. In particular, the vibrational behavior of the 3D-printed composites was determined by conducting cyclic compression testing, as well as modal tests. Additionally, the mechanical behavior of the reinforced polymers was determined by conducting both uniaxial tensile and compression tests, as well as three-point bending tests. The results of the mechanical experiments revealed that the grid pattern exhibited the best overall performance, while the gyroid pattern exhibited the greatest strength-to-weight ratio, making it the most durable infill for use with composite filaments. In vibration experiments, PA6-CF15 structures exhibited higher damping ratios than PPS-CF15, indicating superior damping capacity. Among the infill patterns, the hexagon pattern provided the greatest vibration isolation performance. Full article

Thiophenol (synonyms: phenyl mercaptan, benzenethiol) may appear in the aquatic environment as a result of human activity. It is used as a raw material in organic synthesis in various industries for the production of dyes, pesticides, pharmaceuticals and polymers, such as polyphenylene sulfide (PPS). It may also enter water through contamination with petroleum substances (thiophenol may be present in crude oil). Due to the fact that thiophenol is toxic to living organisms, its removal from water can be a very important task. For the first time, this paper presents experimental studies of the sorption and desorption process of thiophenol on an ion exchange resin. Thiophenol sorption experiments on AmbeLite^®IRA402 (Cl form) were tested at different pH levels (4, 7, and 9) and different ionic strengths of the aqueous solution. Its detection in water was carried out using UV spectroscopy. At pH 4, the thiophenol sorption process is basically independent of the ionic strength of the solution, but also the least effective. The sorption capacity of a thiophenol solution in distilled water is about 0.37–0.46 mg/g, for a solution with an ionic strength of 0.1 M 0.42 mg/g. At pH 7 and 9, the sorption of thiophenol from an aqueous solution is similar and definitely more effective. The sorption capacity of the thiophenol solution in distilled water is about 13.83–14.67 mg/g, and for a solution with an ionic strength of 0.1 M, it is 2.83–2.10 mg/g. The desorption efficiency of thiophenol from AmbeLite^®IRA402 resin (washing with 4% HCl) at pH 7 is 90%, which is promising for the resin reuse process. Kinetic studies were performed and a pseudo-first-order and second-order kinetic model was fitted to the obtained experimental sorption data. In most cases, the simulation showed that the pseudo-second-order model gives a better fit, especially for the sorption of thiophenol from the solution with an ionic strength of 0.1 M. The fit of the Freundlich and Langmuir isotherm models to the experimental results indicates that the latter model provides better agreement. Analysis of the infrared spectra supported by quantum chemical calculations (DFT/PCM/B3LYP/6-31g**) confirms the experimental results observed during the sorption process. At pH 7 and 9, the thiophenol is sorbed in anionic form and—together with the ion exchange processes that occur between the dissociated thiol group and the quaternary ammonium group—an interaction between the aromatic structures of thiophenolate anions and IRA402 also takes place. Full article

The influence of the molecular weight and chemical structure of polyphenylene sulfone (PPSU) end groups on the formation of the porous structure of ultrafiltration (UF) hollow fiber membranes was investigated. Polymers with a molecular weight ranging from 67 to 81 kg/mol and with a hydroxyl-to-chlorine end group ratio ranging from 0.43 to 17.0 were synthesized. The excess of end groups was achieved during polymer synthesis by adding one of the following monomers: hydroxyl (excess DHBP) or chlorine (excess DCDPS). For the first time, it was found that the stability of PPSU solutions is determined not by the molecular weight of the polymer, but by the chemical structure of its end groups. The stability of polymer solutions increases with the increasing proportion of chlorine groups. The SEM method showed that with the increasing molar fraction of chlorine end groups in the polymer, a more open porous structure forms on the outer surface of the hollow fiber membranes derived from it. The maximum UF permeance of the hollow fiber membranes for water was achieved with the PPSU sample containing the highest chlorine end group content, amounting to 136 L/(m²·h·bar), with a high rejection of the model substance Blue Dextran (at 94.7%). This represents the best result currently reported among unmodified PPSU hollow fiber membranes. Full article

Filament winding is a widely used out-of-autoclave manufacturing technique for producing continuous fiber-reinforced thermoplastic composites. This study focuses on optimizing key filament winding process parameters, including heater temperature, roller pressure, and winding speed, to produce thermoplastic composites. Using Box–Behnken response surface methodology (RSM), the study investigates the effects of these parameters on the compressive load of glass fiber-reinforced polypropylene (GF/PP) and polyphenylene sulfide (GF/PPS) composite cylinders. Mathematical models were developed to quantify the impact of each parameter and optimal processing conditions were identified across a wide temperature range, enhancing both manufacturing efficiency and the overall quality of the composites. This study demonstrates the potential of thermoplastic filament winding as a cost-effective and time-efficient alternative to conventional methods, addressing the growing demand for lightweight, high-performance, out-of-autoclave composites in industries such as aerospace, automotive, and energy. The optimized process significantly improved the performance and reliability of filament winding for various thermoplastic applications, offering potential benefits for industrial, aerospace, and other advanced sectors. The results indicate that GF/PPS composites achieved a compressive load of 3356.99 N, whereas GF/PP composites reached 2946.04 N under optimized conditions. It was also revealed that operating at elevated temperatures and reduced pressure levels enhances the quality of GF/PPS composites, while for GF/PP composites, maintaining lower temperature and pressure values is crucial for maximizing strength. Full article

Steel pipeline systems carry about three-quarters of the world’s oil and gas. Such pipelines need to be coated to prevent corrosion and erosion. An alternative to the current epoxy-based coating, a multi-layered composite coating is developed in this research. The composite coatings were made from carbon fiber-reinforced thermoplastic polymer (CFRTP) material. Uniaxial carbon fiber CF/PPS prepreg tape was utilized, where the PPS (polyphenylene sulfide) is employed as a thermoplastic (TP) matrix. Compression molding was used to manufacture three flat panels, each consisting of seven plies: UD (Unidirectional), Biaxial, and Off-axis. Samples of carbon steel were coated with multi-layered composites. The physical, mechanical, and corrosion-resistant properties of steel-composite coated samples were evaluated. A better and more promising lap-shear strength of about 58 MPa was demonstrated. When compared to the Biaxial and Off-axis samples, the UD assembly had the maximum flexural strength (420 MPa); however, the Biaxial coating has the highest corrosion resistance (445 kΩ·cm²) when compared to the Off-axis and UD coatings. Full article

This article explores the impact of strengthening reinforced concrete beams under different load levels, focusing on the use of polyphenylene benzobisoxazole (P.B.O.) fibers in a stabilized inorganic matrix to enhance the shear capacity. This research examines the interaction between modern composite materials and existing reinforced concrete structures, highlighting the practical challenges when the full unloading of structures is impossible. The experiments demonstrate that strengthening significantly increases the shear strength, with a maximum enhancement of 25%. However, the effect decreases as the load applied during strengthening increases, dropping to 16% at 70% of the ultimate load. This research also highlights the importance of refining current calculation methods due to the complex stress–strain state of beams and the unpredictable nature of shear failures. It concludes that composite materials, especially fiber-reinforced cementitious matrix (FRCM) systems, provide a practical solution for enhancing structural performance while maintaining the integrity and safety of concrete elements. This article emphasizes that the strengthening efficiency should be adjusted based on the applied load, suggesting a 5% reduction in effectiveness for every 10% increase in the initial load level. The findings support the empirical hypothesis that the shear strength improvement diminishes linearly with higher load levels during strengthening. Full article

The polymer blends are an effective strategy for materials design with new properties in the plastic industry; such features may depend on the blend components and the processing method. This study aimed to understand the effect of styrene-butadiene-styrene (SBS) content and its architecture on blends based on polyphenylene ether (PPE), high-impact polystyrene (HIPS), and SBS. In addition, this research compared and analyzed the blends formulated by different processing methods: twin-screw extrusion (TSE) and internal mixing (IM). Furthermore, three SBS copolymers, two radial and one linear (with different molecular weights), were used to produce PPE/HIPS/SBS blends, analyzing which SBS copolymer feature provides excellent viscoelasticity, thermomechanical properties, and impact resistance. The findings revealed that the melt processing method played a crucial role in Izod impact resistance of the PPE/HIPS/SBS blends, as well as the molecular architecture, molecular weight, and SBS content. The findings also demonstrated that the TSE process is more effective than the IM. Since the PPE/HIPS/SBS blends displayed higher Izod impact resistance than the PPE/HIPS or PPE/SBS binary blends, a synergistic effect of SBS and HIPS is suggested. Full article