Search Results (26)

Ti-bearing blast furnace slag (TBS), a byproduct of vanadium–titanium magnetite smelting, serves as an important secondary resource for titanium recovery. However, the complex mineralogical composition and finely dispersed nature of titanium in TBS present significant challenges for efficient extraction. This review systematically examines four major titanium extraction routes: hydrometallurgical leaching, pyrometallurgical smelting, molten salt electrolysis, and selective precipitation, focusing on their limitations and recent improvements. For instance, conventional acid leaching suffers from acid mist release, a colloidal formation that hinders titanium recovery, and waste acid pollution. The adoption of concentrated sulfuric acid roasting activation effectively suppresses acid mist emission and prevents colloidal generation. Pyrometallurgical approaches are hampered by high energy consumption and substantial carbon emissions, which can be alleviated through the use of gaseous reductants to enhance reaction efficiency and reduce environmental impact. Molten electrolysis faces issues such as polarization and undesirable dendritic deposition; these are mitigated by employing liquid metal cathodes integrated with vacuum distillation to achieve high-purity titanium products. Selective precipitation struggles with strict crystallization conditions and low separation efficiency, though advanced techniques like supergravity separation show improved extraction performance. We propose an integrated technical strategy termed “Online conditioning driven by waste heat-mineral phase reconstruction-directional crystallization-optimized liberation.” This approach utilizes the inherent waste heat of slag combined with electromagnetic stirring to enhance homogeneity and promote efficient titanium recovery, offering a sustainable and scalable solution for industrial TBS treatment. Full article

Combining advanced extraction technologies with non-pollutant solvents represents a sustainable approach toward valorizing medicinal plants and aligns with the principles of green chemistry. This study aimed to evaluate the efficiency of microwave-assisted extraction (MAE) combined with natural deep eutectic solvents (NADES) to extract bioactive compounds from the underexplored leaves and bark of Salix amplexicaulis Bory & Chaub. Additionally, the potential of NADES as sustainable alternatives to conventional solvents was assessed through a comparative evaluation of MAE-NADES with MAE–water and traditional ethanol maceration. NADES based on lactic acid–glycerol, lactic acid–glucose, glycerol–glucose, and glycerol–urea were synthesized by heating and stirring. Willow extracts were characterized by HPLC-DAD, resulting in the identification and quantification of seven phenolic acids and four flavonoids. Lactic acid–glucose (5:1)-based NADES extracted the highest number of phenolics in the greatest amount from the bark and leaves of S. amplexicaulis. MAE-NADES offers a fast, cost-effective preparation, high extraction efficiency, and environmentally friendly properties, opening new perspectives on the valorization of S. amplexicaulis in the pharmaceutical field. Furthermore, NADES provide a promising alternative to water and toxic organic solvents for extracting bioactives. Full article

Methodologies for the effective fabrication of phosphinothioates, phosphonothioates, and phosphorothioates have always been of great interest due to their widespread application in many research fields. We present here a solvent-free reaction system for the synthesis of above compounds without any catalysts or additives, directly using disulfides with diarylphosphine oxides, dialkylphosphites, and phosphinates as substrates. Most of the target compounds were obtained in nearly quantitative yields by heating at 50 °C for 5–10 min or stirring at room temperature for 3 h. The products were efficiently separated via a water extraction operation, simultaneously recovering the by-product thiols. This mild and practical coupling protocol was also employed to prepare phosphinoselenoates from the corresponding diselenides with good yields. Full article

Hazelnut processing generates a variety of by-products, including skins, shells, and defatted (DFT) flour, which contain valuable bioactive compounds. These by-products are rich in polyphenols, fibers, and other molecules that are suitable for incorporation into nutraceutical and cosmetic products. The efficiency of three natural deep eutectic solvents (NADES), such as betaine/sorbitol/water (BS), fructose/lactic acid/water (FL), and fructose/glycerol/water (FG) was compared with a control (C) extractant (ethanol/water). These NADES were combined with two extraction techniques: a conventional method involving heat and magnetic stirring, and ultra-sound-assisted extraction (US). The free radical scavenging capacity (FRC), total phenolic content (TPC), and the polyphenolic profile (HPLC) were evaluated. BS NADES exhibited superior efficiency for the extraction from the skin and shell, while FL was optimal for defatted flour. Although the skin is the least abundant hazelnut processing by-product, it exhibited the highest polyphenol content and antiradical activity, indicating potential for cosmetic applications. The suitability of DFT flour, skin, and the residual panel of extracts for thermochemical and biochemical conversion processes was investigated. Some of the materials were found to be conducive to thermochemical conversion, while others were suitable for anaerobic digestion. Full article

Perfluoroalkyl carboxylic acids (PFCAs) are a significant group of per- and polyfluoroalkyl substances (PFASs). They are persistent organic chemicals manufactured for their resistance to heat, water, and stains. PFCAs are ubiquitous in the environment, particularly in surface water and wastewater, because they are widely used in everyday consumer products. This contamination poses a risk to drinking water supplies and human health, necessitating sensitive and effective analytical methods. Traditional liquid chromatography–tandem mass spectrometry (LC-MS/MS) is commonly used but involves complex sample handling and high costs. In this study, we developed an enhanced stir bar sorptive extraction (SBSE) method coupled with thermal desorption–gas chromatography–mass spectrometry (TD-GC-MS) for the analysis of PFCAs in water. This method demonstrates linearity, with R² values from 0.9892 to 0.9988, and low limits of detection (LOD) between 21.17 ng/L and 73.96 ng/L. Recovery rates varied from 47 to 97%, suggesting efficient extraction. Compared to traditional methods, the developed SBSE technique requires only a 1 mL sample volume and minimal amounts of solvents, enhancing eco-friendliness and reducing potential contamination and handling errors. This method also demonstrated good precision and robustness across various water matrices. Overall, the developed method offers a precise, eco-friendly, and reliable approach for analyzing PFCAs in diverse water samples. Full article

Aligned with the EU Sustainable Development Goals 2030 (EU SDG2030), extensive research is dedicated to enhancing the sustainable use of biomass waste for the extraction of pharmaceutical and nutritional compounds, such as (poly-)phenolic compounds (PC). This study proposes an innovative one-step hydrothermal extraction (HTE) at a high temperature (120 °C), utilizing environmentally friendly acidic natural deep eutectic solvents (NADESs) to replace conventional harmful pre-treatment chemicals and organic solvents. Brewer’s spent grain (BSG) and novel malt dust (MD) biomass sources, both obtained from beer production, were characterized and studied for their potential as PC sources. HTE, paired with mild acidic malic acid/choline chloride (MA) NADES, was compared against conventional (heated and stirred maceration) and modern (microwave-assisted extraction; MAE) state-of-the-art extraction methods. The quantification of key PC in BSG and MD using liquid chromatography (HPLC) indicated that the combination of elevated temperatures and acidic NADES could provide significant improvements in PC extraction yields ranging from 251% (MD-MAC-MA: 29.3 µg/g; MD-HTE-MA: 103 µg/g) to 381% (BSG-MAC-MA: 78 µg/g; BSG-HTE-MA: 375 µg/g). The superior extraction capacity of MA NADES over non-acidic NADES (glycerol/choline chloride) and a traditional organic solvent mixture (acetone/H₂O) could be attributed to in situ acid-catalysed pre-treatment facilitating the release of bound PC from lignin–hemicellulose structures. Qualitative ¹³C-NMR and pyro-GC-MS analysis was used to verify lignin–hemicellulose breakdown during extraction and the impact of high-temperature MA NADES extraction on the lignin–hemicellulose structure. This in situ acid NADES-catalysed high-temperature pre-treatment during PC extraction offers a potential green pre-treatment for use in cascade valorisation strategies (e.g., lignin valorisation), enabling more intensive usage of available biomass waste stream resources. Full article

In this work, the effects of jet impact angle and water flow on the heat-transfer coefficient in boron steel probes were analyzed. Angles of 90°, 75° and 60° were used with stirring flows of 33 l·min⁻¹, 25 l·min⁻¹, 13 l·min⁻¹ and 6 l·min⁻¹. The aim consisted of determining the heat-extraction rates by analyzing the correlation programmed in the Ansys Fluent 2020R2 software when different cooling conditions are used, avoiding many experiments, and establishing quenching conditions free of surface defects on the workpiece. This process is currently used in heavy machinery, requiring high hardness and wear resistance. The fluid-dynamic field was validated using a scale physical model using the particle image velocimetry technique, PIV. In contrast, the thermal field was validated with transient state experiments solving the inverse heat conduction problem, IHCP. The results show that for high flows (33 l·min⁻¹), the jets with an angle of 90° impact the entire surface of the piece, but their cooling rate is slower compared to the other angles, being 243.61 K·s⁻¹, and 271.70 K·s⁻¹, 329.56 K·s⁻¹ for 75° and 60°, respectively. However, for low flows (6 l·min⁻¹), the impact velocities are very similar for the three cases, promoting more homogeneous cooling rates of 58.47 K·s⁻¹, 73.58 K·s⁻¹ and 63.98 K s⁻¹ for angles of 90°, 75° and 60°, respectively. Likewise, through the use of CCT diagrams, it was determined that regardless of the cooling rate, the final structure will always be a mixture of martensite–bainite due to the effect of boron as determined experimentally, which implies a more significant proportion of martensite at higher cooling rates. Full article

Polyphenols from Slovenian hops (Humulus lupulus L.) of the Aurora variety were extracted by different methods and using classical solvents and several deep eutectic solvents (DES) based on choline chloride as the hydrogen bond acceptor component. The obtained extract solutions were analyzed by HPLC for the content of extracted α- and β-acids and extracted xanthohumol. It was found that choline chloride:phenol DES concentrated aqueous solution had an extraction efficiency close to that of diethyl ether, which is considered one of the best classical extraction solvents for polyphenols from hops. The comparison of the extraction efficiency with other choline chloride-based DESs showed that the chemical similarity of the phenol ring in the solvent DES with the polyphenols in hops may be crucial for a highly efficient extraction with choline chloride:phenol DES. On the other hand, the choice of extraction method and the viscosity of the solvents tested seem to play only a minor role in this respect. As far as we know, this is the first study to attempt to relate extraction efficiency in the extraction of hydrophobic solutes to the compressibility of the DES extractants, the latter of which may be correlated with the extent of hydrophobic hydration around the DES components. In addition, using the heating and stirring method for the preparation of choline chloride-based DES concentrated aqueous solutions we found no support for the occurrence of water in two different roles (in the structural and in the dilution role) in these solvents. Full article

The heat treatment required for the deactivation of enzymes was carried out on crop species such as oats. Stir-frying, a frequently employed method for enzyme inactivation to preserve their desirable shelf life, can result in diminished nutritional value and protein degeneration. The mechanism by which stir-frying affects the oat protein remains largely unknown. Therefore, this study aimed to investigate the physicochemical and functional properties of the extracted oat protein isolates (OPI) at different stir-frying durations (0, 10, 20, and 30 min) at a temperature of 230 °C. The findings of this study demonstrated that stir-frying led to a decrease in the content of amino acids (AA), potentially attributed to the involvement of certain amino acids in the Maillard reaction. As the time of stir-frying increased, the secondary structure of OPI underwent changes: specifically, β-turns transformed into β-sheets. The process of protein denaturation and redistribution of chemical bonds resulted in an increase in the disulfide bond content of OPI, leading to aggregation, large particle size, and reduced digestibility. However, the water retention properties, foaming properties, and emulsification properties of OPI showed improvement. These findings provide valuable insights for the controlled and precise processing of oats and highlight the potential of OPI as a functional food. Full article

The joining of dissimilar hard metals such as high-strength steel and nickel-based alloy is required for shipbuilding and offshore applications to enhance the strength, fracture toughness, and corrosion resistance of the exposed parts. However, the joining of these dissimilar alloys has remained a major challenge due to the limited solubility of Fe and Ni in each other, which commonly results in the formation of brittle intermetallic compounds. We present here a novel investigation on the joining of overlapped nickel-based alloy 625 and marine-grade GL E36 steel plates by friction stir lap welding (FSLW). The interface microstructure and its influence on joint strength are rigorously tested. The main bonding mechanism is found to be the mechanical mixing of Fe and Ni along the interface. The interface thermal cycles are computed by a three-dimensional numerical heat transfer model and their effects on the microstructure are examined. Multiple micro tensile specimens are extracted from the stir zone to examine the through-thickness variation in the stir zone properties. The welded joint is characterized further by evaluating the interface microhardness distribution, lap-shear strength, and surface residual stresses. Full article

This study aimed to develop an integrated approach of deep eutectic solvent-based ultrasound-assisted extraction (DES–UAE) to simultaneously extract five major bioactive macamides from the roots of Lepidium meyenii Walp. Ten different DESs containing choline chloride and selected hydrogen-bond donors were prepared and evaluated based on the extracted macamide content determination using high-performance liquid chromatography (HPLC). Choline chloride/1,6-hexanediol in a 1:2 molar ratio with 20% water exhibited the most promising extraction efficiencies under the optimized parameters verified using single-factor optimization as well as Box–Behnken design. Using the optimized DES–UAE method, the extraction efficiencies of the five macamides were up to 40.3% higher compared to those using the most favorable organic solvent petroleum ether and were also superior to those of the other extraction methods, such as heating and combination of heating and stirring. Furthermore, using the macroporous resin HPD-100, the recoveries of the five target macamides from the DES extraction reached 85.62–92.25%. The 20 μg/mL group of the five macamide extracts showed superior neuroprotective activity against PC12 cell injury than that of the positive drug nimodipine. The macamide extracts also showed higher NO inhibition in LPS-stimulated RAW264.7 cells. Thus, the developed approach was a green and potential alternative that can be used to extract bioactive macamide constituents from L. meyenii in the pharmaceutical and food industries. Full article

A thermo-mechanical model of friction stir processing (FSP) using the Altair based on meshless Smoothed-Particle Hydrodynamics (SPH) was developed and verified experimentally. Process parameters adopted for both experimentation and simulation during the FSP of AZ91 were 1000 rpm tool stirring speed, 40 mm/min tool advancing speed, and 0° tool tilt angle. The numerical analysis predicted the temperature distribution and material movement in the three phases: plunging, dwelling, and traversing. Simulated temperatures during the traversal phase were found to be greater than experimental temperatures using the Ti32 thermal camera as the heat was only transported by friction and plastic deformation. Peak temperatures for all three phases were observed to be in the range of 47% to 87% of the material’s melting point and are in accordance with the findings of the experiments. The SPH mesh-free model was proven to be capable of predicting the in-process thermal-mechanical state variables during and after the process by extracting morphology. The material movement around the tool has been predicted using SPH node tracking, which further anticipates that there was no complete flow of SPH nodes from RS to AS, leaving a gap that must be filled. Post-processed morphology shows inadequacy in the material flow due to lower compressive force. It formed the wormhole at the advancing side’s trailing and was verified experimentally. Full article

Power ultrasound application has been proven to intensify the extraction of biocompounds from plant materials. In this work, the ultrasound-assisted extraction (UAE) of polyphenols from olive pomace (OP) has been studied at three different scales: laboratory (batch, 400 W, 0 barg), medium (continuous, 1000 W, 1.0 barg), and pilot (continuous, 2000 W, 1.0 barg) taking into consideration the influence of technological parameters: extraction time (s), solvent to solid ratio (mL/g), mixture pH, and acoustic parameters: amplitude (µm), intensity (W/cm²), and applied energy (Wh). A central composite design was used to optimize the UAE at laboratory scale (0.2 kg). The optimal conditions were: time: 490 s; ratio: 2.1 mL H₂O/g OP; pH: 5.6 at an acoustic amplitude of 46 µm for a maximum extraction yield of 3.6 g GAE/L of extract. At medium scale (2.2 kg) the UAE was carried out using amplitudes from 41 to 57 µm. The effect of the pressure (1.0 barg) on the UAE was positive, in terms of higher extraction yield (2.9 g GAE/L) and faster extraction rates compared to the non-pressurized UAE (2.5 g GAE/L), however, the extraction yield was lower than the one observed at laboratory scale. At pilot scale (120 kg), the UAE involved different ultrasound constellations (booster + sonotrode) to deliver the ultrasound energy at different acoustic intensities from 23 to 57 W/cm². The acoustic intensity (W/cm²) exerts an important effect on the extraction yield, and should be tailored to each process scale. The highest yield obtained at pilot-scale was 3.0 g GAE/L, and it was 58% higher than the one observed in the conventional extraction without ultrasound assistance (stirring and heating). In all tests, regardless of the scale, higher yields were observed between 80 and 85 °C. The application of this technology at the industrial scale to evaluate if the improvement of the extraction caused by the application of ultrasound could is still important when other operations like centrifugation, ultrafiltration, and reverse osmosis are included in the system and to evaluate its techno-economic feasibility. Full article

A large amount of hemp polysaccharides remain in industrial hemp residues (IHR) after cannabidiol extraction, resulting in the waste of resources. Therefore, the systematic study of hemp polysaccharides is beneficial to the development of IHR in the future. In this study, the extraction of industrial hemp residues polysaccharide (IHRPs) was optimized by single-factor experiment and orthogonal experimental design. The optimum heating extraction conditions were extraction temperature 98 °C, solid–liquid ratio 1:10, extraction time 1 h, number of successive extractions 2, and pH at 4. The extraction ratio and the polysaccharide content were 20.12 ± 0.55% and 12.35 ± 0.26% at the conditions, respectively. Besides, the best alcohol precipitation conditions were pumping with 2 L/h, stirring continuously, and ice-water bath for 4 h. The crude IHRPs was further purified by column chromatography and the polysaccharide/protein contents of purified IHRPs were 34.44% and 1.61%. IHRPs was mainly made up of ten monosaccharides and some non-sugar components including organic acids, flavonoids, steroids, and glycoside. The FT-IR demonstrated the polysaccharide skeleton of IHRPs. Moreover, the DPPH and ABTS scavenging rate of IHRPs were 76.00% and 99.05% at the concentrations of 1 mg/mL. IHRPs could promote the epidermal cells proliferation and healing of cell scratches. Meanwhile, IHRPs could promoted the expression of anti-aging-related genes. Overall, IHRPs could be a desirable natural source of antioxidants and anti-aging products in many aspects. Full article

The extraction of active constituents from natural sources in a green and efficient manner is considered an important field in the pharmaceutical industry. In recent years, deep eutectic solvents (DESs), a new type of green solvent, have attracted increasing attention. Therefore, we aimed to establish a green and high-efficiency extraction method for ginsenosides based on DESs. This study takes Panax ginseng as a model sample. Eighteen different DESs were produced to extract polar ginsenosides. Ultrasound-assisted extraction (UAE) was applied for simplicity and efficiency. A binary DES synthesized using choline chloride and urea at a proportion of 1:2 prepared by a heating stirring method is proven to be more effective than other solvents, such as the widely used 70% ethanol for the extraction of ginsenosides. Three variables that might affect the extraction, including the DES content in the extraction solvent, liquid/solid ratio, and ultrasound extraction time, were evaluated for optimization. The optimum extraction conditions for ginsenosides were determined as follows: DES water content of 20 wt%, liquid/solid ratio of 15 mL g⁻¹, and an ultrasonic extraction time of 15 min. The extraction yield for the optimized method is found to be 31% higher than that for 70% ethanol, which achieves efficient extraction. This study shows that DESs are available to extract ginsenosides for use in traditional Chinese medicine. The discovery also contributes to further research into the green extraction of ginsenosides. Full article