Search Results (91)

We developed dye-sensitized solar cells based on anatase–titanium dioxide (A-TiO₂) nanotubes (TiNTs) and nanocubes (TiNcs) with {001} crystal facets generated using simple and facile electrochemical anodization. We also demonstrated a simple way of developing one-dimensional, two-dimensional, and three-dimensional self-assembled TiO₂ nanostructures via electrochemical anodization, using them as an electron-transporting layer in DSSCs. TiNTs maintain tubular arrays for a limited time before becoming nanocrystals with {001} facets. Using FESEM and TEM, we observed that the TiO₂ nanobundles were transformed into nanocubes with {001} facets and lower fluorine concentrations. Optimizing the reaction approach resulted in better-ordered, crystalline anatase TiNTs/Ncs being formed on the Ti metal foil. The anatase phase of as-grown TiO₂ was confirmed by XRD, with (101) being the predominant intensity and preferred orientation. The nanostructured TiO₂ had lattice values of a = 3.77–3.82 and c = 9.42–9.58. The structure and morphology of these as-grown materials were studied to understand the growth process. The photoconversion efficiency and impedance spectra were explored to analyze the performance of the designed DSSCs, employing N719 dye as a sensitizer and the I⁻/I³⁻ redox pair as electrolytes, sandwiched with a Pt counter-electrode. As a result, we found that self-assembled TiNTs/Ncs presented a more effective photoanode in DSSCs than standard TiO₂ (P25). TiNcs (0.5 and 0.25 NH₄F) and P25 achieved the highest power conversion efficiencies of 3.47, 3.41, and 3.25%, respectively. TiNcs photoanodes have lower charge recombination capability and longer electron lifetimes, leading to higher voltage, photocurrent, and photovoltaic performance. These findings show that electrochemical anodization is an effective method for preparing TiNTs/Ncs and developing low-cost, highly efficient DSSCs by fine-tuning photoanode structures and components. Full article

This work presents an innovative hydrothermal approach for fabricating flexible piezoelectric PZT thin films on 20 μm titanium foil substrates using TiO₂ and SrTiO₃ (STO) interlayers. Three heterostructures (Ti/PZT, Ti/TiO₂/PZT, and Ti/TiO₂/STO/PZT) were synthesized to enable low-temperature growth and improve ferroelectric performance for advanced flexible MEMS. Characterizations including XRD, PFM, and P–E loop analysis evaluated crystallinity, piezoelectric coefficient d₃₃, and polarization behavior. The results demonstrate that the multilayered Ti/TiO₂/STO/PZT structure significantly enhances performance. XRD confirmed the STO buffer layer effectively reduces lattice mismatch with PZT to ~0.76%, promoting stable morphotropic phase boundary (MPB) composition formation. This optimized film exhibited superior piezoelectric and ferroelectric properties, with a high d₃₃ of 113.42 pm/V, representing an ~8.65% increase over unbuffered Ti/PZT samples, and displayed more uniform domain behavior in PFM imaging. Impedance spectroscopy showed the lowest minimum impedance of 8.96 Ω at 10.19 MHz, indicating strong electromechanical coupling. Furthermore, I–V measurements demonstrated significantly suppressed leakage currents in the STO-buffered samples, with current levels ranging from 10⁻¹² A to 10⁻⁹ A over ±3 V. This structure also showed excellent fatigue endurance through one million electrical cycles, confirming its mechanical and electrical stability. These findings highlight the potential of this hydrothermally engineered flexible heterostructure for high-performance actuators and sensors in advanced MEMS applications. Full article

Resistance spot welding was performed to join a 2 mm thick TA2 titanium plate and Q235 steel plate using nickel foil with thicknesses of 0.02 mm, 0.04 mm, and 0.06 mm as interlayers. The microstructure of the nugget zone and the interface region of the joint were systematically observed and analyzed, and the tensile shear-bearing capacity of the joint was evaluated. As the welding current increased, the tensile shear load of the joint exhibited a trend of initially increasing and subsequently decreasing. When the welding current was 8 kA, the tensile shear load of the joints with an interlayer of 0.04 mm thickness reached a maximum value of 8.02 kN. The results indicate that employing a reduced welding current can effectively prevent the mixing of nuggets on both sides of the titanium and steel interface. This ensures that the intermetallic compounds formed in the interface region are confined to the Ti-Ni series, which is crucial for enhancing the tensile shear load of the joint. Full article

Electrolytic copper foil is one of the core materials in the fields of electronics, communications, and power. The cathode roller is the key component of the complete set of electrolytic copper foil equipment, and the quality of the titanium cylinder of the cathode roller directly determines the quality of the electrolytic copper foil. There typically exists a longitudinal weld on the surface of the cathode roller’s titanium cylinder sleeve manufactured by the welding method, which leads to the degradation of the quality of the electrolytic copper foil. Refining the grains in the weld zone and the heat-affected zone to close to those of the base material is a key solution for the manufacturing of welded cathode rollers. In order to effectively modify the microstructure and obtain an optimal refining effect in the weld zone of a TA1 cathode roller, a novel composite technology consisting of low-energy and fewer-pass welding combined with multi-pass rolling deformation and vacuum annealing treatment was primarily explored for high-purity TA1 titanium plates in this study. The microstructure of each area of the weld was observed using the DMI-3000M optical microscope, and the hardness was measured using the HVS-30 Vickers hardness tester. The research results show that the microstructure of each area of the weld can be effectively refined by using the novel composite technology of low-energy and fewer-pass welding, multi-pass rolling deformation, and vacuum annealing treatment. Among the explored experimental conditions, the optimal grain refinement effect is obtained with a V-shaped welding groove and four passes of welding with a welding current of 90 A and a voltage of 8–9 V, followed by 11 passes of rolling deformation with a total deformation rate of 45% and, finally, vacuum annealing at 650 °C for 1 h. The grain size grades in the weld zone and the heat-affected zone are close to those of the base material, namely grade 7.5~10, grade 7.5~10, and grade 7.5~10 for the weld zone, heat-affected zone, and base material, respectively. Meanwhile, this technology can also refine the grains of the base material, which is conducive to improving the overall mechanical properties of the titanium plate. Full article

In order to achieve a balance between the strength and ductility of titanium matrix composites (TMCs), a spray deposition method was employed to deposit carbon nanotubes (CNTs) onto the surface of Ti foil. Subsequently, spark plasma sintering (SPS) at 850 °C and an additional 1 h heat treatment at 880 °C were utilized to fabricate two laminated composites of different composition, namely, CNTs/Ti (SPS) and in situ TiC/Ti (SPS+HT). The microstructure evolution, mechanical properties, and strengthening and fracture mechanisms of laminated composites were systematically studied. The results revealed that after sintering at 850 °C, the reaction between CNTs and the titanium matrix was limited. However, after a 1 h heat treatment at 880 °C, CNTs were completely transformed into TiC, while the titanium matrix remained α phase without undergoing phase transformation. Through rolling and annealing, TiC particles were refined to 500 nm and exhibited a flattened shape. The in situ TiC/Ti layered composite material exhibited a tensile strength (UTS) of 491.51 MPa, which was a 29.63% improvement compared to pure titanium (379.16 MPa), and significantly higher than the UTS of CNTs/Ti samples (419.65 MPa). The primary strengthening mechanism was load transfer strengthening. The elongation (EL) remained at 26.59%, slightly lower than pure titanium (29.15%) and CNTs/Ti samples (27.51%). This can be attributed to the increased connectivity of the matrix achieved through rolling, which enhanced the ability to passivate cracks and prolonged the crack propagation path. This study presents a method for preparing laminated titanium matrix composites with both strength and ductility by controlling the heat treatment process. Full article

Hydrogen purification is a critical industrial process, and there are ongoing efforts to develop low-cost alternatives to palladium foil membranes. Titanium nitride (TiN) is studied as an interdiffusion barrier to enable hydrogen permeation in composite palladium–vanadium membranes. TiN was deposited via reactive sputtering, and films with the desired (200) orientation were obtained in the metallic regime at 400 °C under a 200 V bias to the substrate. The permeability of thin-film TiN was determined with palladium-based sandwich structures. TiN layers up to 10 nm resulted in a minimal decrease in flux (~20%) relative to a freestanding PdCu foil, which was attributed to the interfacial resistance. At greater thicknesses, the TiN layer was rate-limiting, and it was found that the effective permeability of the sputtered TiN thin films was ~6 × 10⁻¹² mol s⁻¹ m⁻¹ Pa^−0.5. Composite Pd|TiN|V|TiN|Pd membranes exhibited permeability values up to three times greater than pure palladium, exhibiting stability at 450 °C for over 100 h, with the lack of intermetallic diffusion and alloy formation being confirmed with XRD. The membranes were unstable at 500 °C, which was attributed to the instability of the thin Pd layer and loss of catalytic activity. Full article

The surface of titanium foil can be modified by heating in the air, in a N₂ flow, and in an NH₃ flow. Upon heating in the air, the elemental Ti gradually transforms to Ti₃O at 550 °C and to rutile TiO₂ at above 700 °C. Treatment in a N₂ flow leads similarly to Ti₃O at 600 °C and TiO₂ at 700 °C, although the overall reaction is slower. Meanwhile, nitridation in the N₂ flow is minimal, even at 900 °C. Heat treatment in an NH₃ flow produces nitride phases through the ammonolysis of the hexagonal Ti. With an ammonolysis at 900 °C, trigonal Ti₂N and cubic TiN form together while, at higher temperatures, TiN is dominant. The TiN layer can also be obtained via the ammonolysis of the TiO₂ coating, that is, by the sequential treatments of Ti in the air and then in an NH₃ flow. The titanium nitride layers have particulate microstructures and varying degrees of porosity, depending on the ammonolysis temperature and time. The TiO₂-derived TiN has a significantly higher capacitance than TiN derived directly from Ti. The optimally prepared TiN specimen exhibits an areal specific capacitance of 66.2 F/cm² at 0.034 mA/cm². Full article

The popularization of lithium metal anode has been limited due to uneven deposition processes and lithium dendrites. Guiding homogeneous nucleation during the initial plating stage of lithium is vital to obtain a stable lithium metal anode. Herein, an ultra-thin dipole layer that can be used to regulate the diffusion layer is prepared by anodizing and strong polarization on a titanium foil collector. It is demonstrated that the vertical distributions of ionic concentration and electrostatic potential on the nBTO@Ti electrode are modulated by the ultrathin dipole layer, leading to uniform diffusion of lithium ions and reduction of overpotential. Consequently, a uniform lithium nucleation and plating process are achieved on a polarized BaTiO₃ collector, which is verified by microscopy. The average coulombic efficiency of the deposition-dissolution process is as high as 98.3% for 300 cycles at 0.5 mA cm⁻². Moreover, the symmetrical cell shows flat potential platforms of 25 mV for 1000 cycles at 0.5 mA cm⁻². Full cell with LiFePO₄ as cathode also reveals excellent electrochemical performances with a steady discharge capacity of 120 mAh g⁻¹ at 1 C and a high capacity retention of 93.3% after 200 cycles. Full article

This study investigates the characterization and performance of self-cleaning TiO₂ surfaces synthesized through a one-step preparation process, followed by enhancement via plasma treatment. The process involved coating aluminum foil with an acrylic paint mixture containing nanoparticles of different mass compositions and subsequent plasma treatment using a continuous plasma arc. Scanning electron microscopy revealed the morphology of the treated surfaces, showing an increase in surface area of plasma-treated materials. Energy-dispersive X-ray spectroscopy revealed changes in oxygen and titanium in acrylic paint/TiO₂ surfaces as the TiO₂ content increased, indicating successful TiO₂ incorporation. Raman spectroscopy showed that the bulk structure of self-cleaning acrylic paints is mainly preserved after plasma treatment. Alternating current impedance spectroscopy assessed that plasma treatment reduced agglomeration and increased active sites, especially for the acrylic paint/TiO₂ surfaces with 0.5 mg/cm³ TiO₂. The contact angle measurements indicated that plasma treatment enhanced the superhydrophobic characteristics and potential self-cleaning abilities of produced acrylic paint/TiO₂ surfaces. The efficacy of these plasma-treated surfaces in self-cleaning was evaluated by testing their performance against puddle sediment and automotive oil samples. The study demonstrated that plasma treatment positively impacted the self-cleaning ability of the acrylic paint/TiO₂ surfaces, particularly those with 0.5 mg/cm³ TiO₂. This enhancement was attributed to the formation of functional groups, improved water repellency, and possible increases in surface area, which collectively contribute to the sustainable self-cleaning properties of the treated surfaces. Full article

This study presents a comparative analysis of anodization and hydrothermal techniques for synthesizing TiO₂ nanotubes directly on titanium foil. It emphasizes its advantages as a substrate due to its superior conductivity and efficient charge transfer. Optimized synthesis conditions enable a thorough evaluation of the resulting nanotubes’ morphology, structure, and optical properties, ultimately assessing their photoelectrochemical and photocatalytic performances. Scanning electron microscopy (SEM) reveals differences in tube diameter and organization. An X-ray diffraction (XRD) analysis shows a dominant anatase (101) crystal phase in both methods, with the hydrothermally synthesized nanotubes exhibiting a biphase structure after annealing at 500 °C. UV–Vis and photoluminescence analyses indicate slight variations in band gaps (around 0.02 eV) and recombination rates. The anodized TiO₂ nanotubes, exhibiting superior hydrophilicity and order, demonstrate significantly enhanced photocatalytic degradation of a model pollutant, amido black (80 vs. 78%), and achieve a 0.1% higher photoconversion efficiency compared to the hydrothermally synthesized tubes. This study underscores the potential advantages of the anodization method for photocatalytic applications, particularly by demonstrating the efficacy of direct TiO₂ nanotube growth on titanium foil for efficient photocatalysis. Full article

This study aimed to investigate the effect of water-based nanolubricants containing varying concentrations (1.0–9.0 wt.%) of TiO₂ nanoparticles on the friction and wear of titanium foil surfaces. Water-based nanolubricants containing TiO₂ nanoparticles of varying concentrations were prepared and applied in friction and wear experiments and micro-rolling experiments to evaluate their performance regarding friction and wear properties. The findings indicated that the best results were achieved with a 3.0 wt.% TiO₂ nano-additive lubricant that significantly improved the tribological properties, with reductions in the COF and wear of 82.9% and 42.7%, respectively, compared to the dry conditions without any lubricant. In addition, nanolubricants contribute to a reduction in rolling forces and an improvement in the surface quality of titanium foils after rolling. In conclusion, nanolubricants exhibit superior lubricating properties compared to conventional O/W lubricants, which is attributed to the combined effect of the rolling effect, polishing effect, mending effect and tribo-film effect of the nanoparticles. Full article

Laser shock peening (LSP) is a relatively novel and promising surface hardening method. An absorbing layer, which is needed to protect the specimen surface from undesirable thermal effects caused by laser irradiation, should be considered as one of many varying parameters. The physical characteristics of the coating and its adhesion to the specimen surface can significantly influence the result of LSP. In this study, three commonly used absorbing coatings, namely black polyvinylchloride tape with a sticky layer, aluminum foil, and black alkyd paint were used to cover three-millimeter-thick plates of the Ti-6Al-4V titanium alloy with globular or lamellar microstructures. LSP of one side of the plates was carried out with a power density of 10 GW/cm². The hole drilling method was used to evaluate residual stresses. The aluminum foil was found to be the optimal option for LSP of the Ti-6Al-4V titanium alloy. Microstructural investigations carried out using EBSD analysis suggested that no significant reduction in grain size, twinning, or dislocation density growth occurred as a result of LSP irrespective of the initial structure. Full article

In order to understand the formability of as-received tempered commercial pure titanium grade 2 foils (CP Ti Gr2) with a thickness of 38 µm, a series of micro limited dome height (µ-LDH) tests were conducted in quasi-static speed (0.01 mm/s) at room temperature without the use of a lubricant. A technique developed at NIU was also used to create micro-circular grids (ϕ50 μm) on the as-received material. The forming limit curve (FLC) of the CP Ti Gr2 foils was obtained through the proposed µ-LDH test. For having mechanical properties of the CP Ti Gr2 foils for LS-Dyna FEA (Finite Element Analysis) simulations, a series of tensile tests in three directions were also conducted at room temperature with the same speed. The obtained FLC has been validated using a micro deep drawing case study in which both FEA simulations and experiments were conducted and compared. It has been proven in this study that the FLC obtained using the proposed µ-LDH test can be used for an extremely thin sheet-metal-forming process by the automotive, aerospace, medical, energy, and electronic industries, etc., right away for product design, forming process development, tool and die designs, and simulations, etc. Full article

Deposition at oblique vapor incidence angles can lead to the growth of thin films with dramatically changed morphological features. Herein, thin-film titanium nanocolumnar arrays were grown on a graphene monolayer/copper foil substrate (Ti_NCs/G_m-Cu_foil) by applying a physical vapor deposition method, through magnetron sputtering at an oblique angle. Ti-nanocolumnar arrays with ca. 200 nm length were developed throughout the substrate with different morphologies depending on the substrate topography. It was found that over the as-fabricated electrocatalyst, the electrooxidation reaction of dopamine is facilitated, allowing quasi-reversible electrooxidation of protonated dopamine to dopamine quinone. Additionally, contrary to works that appeared in the literature, Ti_NCs/G_m-Cu_foil also promotes further quasi-reversible oxidation of leucodopaminechrome to dopaminechrome. The electrode exhibited two linear ranges of dopamine detection (10–90 μM with a sensitivity value of 0.14 μAμM⁻¹cm⁻² and 100–400 μM with a sensitivity value of 0.095 μAμM⁻¹cm⁻²), a good stability over time of about 30 days, and a good selectivity for dopamine detection. Full article

Ti/IrO₂-Ta₂O₅ electrodes are extensively utilized in the electrochemical industries such as copper foil production, cathodic protection, and wastewater treatment. However, their performance degrades rapidly under high current densities and severe oxygen evolution conditions. To address this issue, we have developed a composite anode of Ti/Ta-Ti/IrO₂-Ta₂O₅ with a Ta-Ti alloy interlayer deposited on a Ti substrate by double-glow plasma surface alloying, and the IrO₂-Ta₂O₅ surface coating prepared by the traditional thermal decomposition method. This investigation indicates that the electrode with Ta-Ti alloy interlayer reduces the agglomerates of precipitated IrO₂ nanoparticles and refines the grain size of IrO₂, thereby increasing the number of active sites and enhancing the electrocatalytic activity. Accelerated lifetime tests demonstrate that the Ti/Ta-Ti/IrO₂-Ta₂O₅ electrode exhibits a much higher stability than the Ti/IrO₂-Ta₂O₅ electrode. The significant improvement in electrochemical stability is attributed to the Ta-Ti interlayer, which offers high corrosion resistance and effective protection for the titanium substrate. Full article