Search Results (58)

Pavement texture is a crucial factor influencing both skid resistance and durability. This study aims to investigate the impact of texture reconstruction on pavement performance, which holds significant scientific value for enhancing road safety and durability. The research focuses on the reconstruction of airport cement pavement textures through the design of seven solid–liquid, two-component coating formulations, comprising three types of coatings: emulsion coating (P), waterborne epoxy coating (E), and water-based coating (W). Laser texture scanning technology was employed to identify the texture characteristics, which, combined with the British pendulum test, enabled a comprehensive analysis of skid resistance. Additionally, the coating–concrete interfacial strength and frost resistance were evaluated through pull-out tests, flexural strength tests, and freeze–thaw cycle tests. The results demonstrated that, compared to uncoated concrete, the mean profile depth (MPD) of the P, E, and W coatings increased by 43.4%, 34.7%, and 21.6%, respectively. Furthermore, the peak band of the slope spectrum density (SSD) shifted from a range greater than 1 mm to approximately 0.5 mm following coating application. The British pendulum number (BPN) increased by 25%, 20%, and 15% for the P, E and W coatings, demonstrating a strong correlation with MPD (R² = 0.95). These results indicate that the coated surface texture exhibits superior properties, which explain the enhanced slip resistance from a textural perspective. Moreover, the interfacial strength between the coating and concrete initially increased and then decreased with increasing coating thickness. In comparison, the interfacial bonding strength of the E coating was significantly higher than that of the P and W coatings. Furthermore, compared to the P and W coatings, the flexural bond strength of the E coating increased by 7% and 74%, respectively. After undergoing the freeze–thaw cycle, the E coating exhibited the best freeze resistance, while the W coating exhibited the poorest performance. In summary, the P coating excelled in texture reconstruction, while the E coating provided superior bonding and freeze resistance. This paper presents a novel approach to the development of coating materials for use on airport pavements. Full article

Epoxy resin coatings are widely employed for steel protection owing to their excellent adhesion, chemical stability, mechanical strength, and barrier properties. However, conventional bisphenol A-based resins and organic solvents may pose risks to reproductive, developmental, and immune systems, as well as contribute to atmospheric pollution. This mini-review critically evaluates recent advancements in fully waterborne bio-based epoxy nanocomposites as sustainable alternatives, with particular emphasis on their enhanced antibacterial and corrosion-resistant performance in tropical marine environments. A central focus is the role of chitosan-grafted graphene oxide (Chi-GO) as a multifunctional nanofiller that significantly enhances both antibacterial efficacy and barrier capabilities. For instance, coatings reinforced with Chi-GO exhibit up to two orders of magnitude lower corrosion current density than pristine epoxy coatings, and achieve over 95% bacterial inhibition against Escherichia coli and Staphylococcus aureus at a 1 wt.% loading. The review summarizes key synthesis methods, functional modification techniques, and commonly adopted evaluation approaches. Emerging research further underscores environmental performance metrics, including reduced volatile organic compound (VOC) emissions and improved life-cycle assessments. By integrating bio-based polymer matrices with Chi-GO, these composite systems present a promising pathway toward environmentally benign and durable protective coatings. Nevertheless, critical challenges concerning scalability and long-term stability under real-world operating conditions remain insufficiently addressed. Future research should emphasize scalable manufacturing strategies, such as roll-to-roll processing, and conduct extended tropical exposure testing (e.g., salt spray tests beyond 2000 h). Additionally, developing comprehensive life-cycle assessment (LCA) frameworks will be crucial for sustainable industrial implementation. Full article

We present a straightforward emulsion-induced interfacial anisotropic assembly method for in- situ synthesis of bowl-shaped, self-encapsulated mesoporous polydopamine (BMPDA) nanocontainers (M-M@P) loaded with 2-mercaptobenzimidazole (2-MBI). Results showed that the loading capacity of the bowl-shaped mesoporous polydopamine reaches 24 wt.%. The M-M@P exhibits a cumulative MBI release of 91.61% after immersion in a 3.5 wt.% NaCl solution at pH = 2 for 24 h, accompanied by a corrosion inhibition efficiency of 95.54%. Additionally, the acid-responsive M-M@P not only enables controlled release of MBI but also synergistically promotes the formation of a protective film on the carbon steel substrate via the chelation of PDA-Fe³⁺, thereby enhancing the self-healing performance of waterborne epoxy coatings. Full article

The corrosion of metal substrates is closely associated with the permeability of the corrosive medium in which they are immersed. To enhance the protection of metal materials and improve anti-corrosion performance from an epoxy resin perspective, the diffusion path complexity can be increased and porosity reduced within the epoxy resin coating to effectively block the invasion of corrosive media. Simultaneously, reducing the affinity between the corrosive media and the epoxy resin coating makes it difficult for corrosive substances to adhere. Based on this principle, this study introduces two-dimensional boron nitride nanosheets (BNNS) and fluoropolymers-modified one-dimensional nano-silica (SiO₂) and organic tannic acid as fillers to jointly enhance the protective effect of waterborne epoxy-resin-based composites. Experimental results demonstrate that when the BNNS content is 0.5 wt.%, the 0.5-BNNS/WEP composite coating exhibits superior anti-corrosion performance, achieving an electrochemical impedance of 2.90 × 10⁷ Ω∙cm². Moreover, when BNNS is compounded with fluorinated SiO₂ or fluorinated tannic acid as fillers and incorporated into waterborne epoxy resin, the resulting composite coatings maintain excellent long-term anti-corrosion performance even after 20 days of salt spray testing. Full article

This study explored the preparation of the rare earth complex phosphor Eu(PTA)_1.5phen, which was used to modify zinc-rich protective coatings. The methods employed in this study included FTIR spectroscopy, SEM, EDS, EIS, fluorescence spectroscopy, XRD, and XPS to examine the impact of varying concentrations of Eu(PTA)_1.5phen on Fe³⁺ sensing, fluorescence quenching, and the performance of the coating. The results showed that Eu(PTA)_1.5phen exhibits excellent fluorescence properties, with a maximum emission intensity of 1.8 × 10⁸ and a quantum yield of 89.26%. Fluorescence quenching by Fe³⁺ allows for the quantification of steel corrosion. Corrosion tests revealed that adding Eu(PTA)_1.5phen enhanced the compactness of the zinc-rich coatings. The optimal performance was obtained when using 3 wt.% Eu(PTA)_1.5phen, leading to a corrosion current density of 6.76 × 10⁻⁷ A/cm². The XRD and XPS analyses indicated that introducing Eu³⁺ does not influence the corrosion products present in the coating. This research showed that zinc-rich coatings enhanced with rare earth fluorescence not only safeguarded the steel substrate but also allow for the real-time tracking of Fe³⁺ concentrations in both the coating and the substrate. This approach offers a method for timely and effective corrosion prevention and corrosion identification, providing new insights for the development of advanced protective coatings and practical applications. Full article

MXenes are a group of novel two-dimensional (2D) materials with merits such as large specific surface area, abundant surface-functional groups, high chemical activity, excellent mechanical properties, high hydrophilicity, and good compatibility with various polymers. In recent years, many novel high-performance organic anticorrosion coatings using MXenes as nanofillers have been reported and have attracted widespread attention. As the first successfully prepared MXene material, Ti₃C₂T_x is the most extensively studied and typical member of the MXene family. Therefore, it is taken as the representative of its family, and the status of Ti₃C₂T_x MXene/epoxy resin (EP) and MXene/waterborne polyurethane (WPU) polymer anticorrosive composite coatings is reviewed. Firstly, the structure, characteristics, and main synthesis methods of MXenes are briefly introduced. Then, the latest progress of four surface-modification strategies to improve the dispersion, compatibility, stability, and anti-aggregation properties of MXenes, namely functionalization grafting, orientation regulation, heterostructure nanocomposite design, and stabilization and greening treatment, are analyzed and summarized. Finally, the current challenges and future opportunities regarding MXene-based corrosion-resistant organic composite coatings are discussed prospectively. Full article

Carbon nanotube-reinforced waterborne epoxy zinc-rich coatings were developed by modifying waterborne epoxy zinc-rich formulations with varying amounts of carbon nanotubes (CNTs), to improve the coatings’ corrosion resistance and their protection for Q355b steel in environments rich in chlorides. A detailed investigation of the microstructural changes in the coatings prior to and following corrosion was conducted through FTIR, SEM, XRD, and XPS analytical techniques. The effectiveness of these innovative coatings in providing corrosion protection for Q355b steel in chloride conditions was assessed via electrochemical corrosion methodologies and neutral salt spray testing. The results indicate that an increase in the CNT concentration led to an initial enhancement in the corrosion resistance of the coatings, followed by a decrease, with optimal performance noted at 0.3 wt.% CNTs. During the electrochemical evaluations, the open circuit potential (OCP) of the coating containing 0.3 wt.% CNTs remained stable below the critical threshold of −0.78 V for an extended period, indicating sustained cathodic protection. In comparison to the coatings with CNT concentrations (wt.%) of 0.1, 0.5, 0.7, and 1.0, the coating with 0.3 wt.% CNTs demonstrated the lowest corrosion current density, measured at 0.0322 µA/cm². Further validation of its exceptional corrosion resistance was provided by the 240 h neutral salt spray tests. This performance can be linked to the capability of the CNTs to improve electrical conductive connectivity between the zinc particles and the Q355b steel substrate beneath them, subsequently enhancing both the cathodic protection of the coating and its physical shielding effectiveness. Full article

Eco-friendly waterborne coatings frequently exhibit poor corrosion resistance, high solvent content, and extended curing times, attributed to the excessive employment of hydrophilic groups and petroleum-derived polyols. In this work, aniline trimer (ACAT) and polyethylene glycol (PEG) were used as chain extenders. E-44 epoxy resin was subsequently utilized to modify the system and an aniline trimer-modified waterborne polyurethane (AT-WPU) dispersion was prepared and characterized. The chemical structure of the synthesized ACAT was characterized employing 1H NMR, ESI-MS, and FTIR spectroscopy. The structure and coating performance of the AT-WPU dispersion were investigated utilizing FTIR, particle size analysis, thermogravimetric analysis, DSC, TEM, SEM, and electrochemical corrosion testing. The results demonstrate that the aniline trimer-modified waterborne polyurethane dispersion was successfully synthesized. Additionally, the DSC analysis results and thermogravimetric graphs indicate that the glass transition temperature and thermal stability of the coatings increased with the addition of aniline trimer. As the aniline trimer content increased, the hardness and adhesion of the coatings were significantly enhanced. In the electrochemical corrosion assessment, the corrosion current density of AT-WPU-3 attained 7.245 × 10⁻⁹ A·cm⁻², and the corrosion rate was as low as 0.08 μm·Y⁻¹, indicating excellent corrosion resistance. The present study provides promising practical applications in the domain of metal material protection. Full article

In saline soil areas, the concrete piers of concrete bridges experience long-term corrosion, mainly caused by chloride salts due to alternating temperature changes. Waterborne concrete coatings are prone to failure in this aggressive salt environment. Implementing coating protection measures can improve the durability of concrete and enhance the service life of bridges. However, the effectiveness and longevity of coatings need further research. In this paper, three types of waterborne concrete anti-corrosion coatings were applied to analyze the macro and micro surface morphology under wet–dry cycles and long-term immersion conditions. Various indicators such as glossiness, color difference, and adhesion of the coatings were tested during different cyclic periods. The chloride ion distribution characteristics of the buried concrete coatings in saline soil, the macro morphology analysis of chloride ion distribution regions, and the micro morphology changes of the coatings under different corrosion times were also investigated. The results showed that waterborne epoxy coatings (ES), waterborne fluorocarbon coatings (FS), and waterborne acrylic coatings (AS) all gradually failed under long-term salt exposure, with increasing coating porosity, loss of internal fillers, and delamination. The chloride ion content inside the concrete decreased with increasing depth at the same corrosion time, while the chloride ion content at the same depth increased with time. The chloride ion distribution boundary in the cross-section of concrete with coating protection was not significant, while the chloride ion distribution boundary in the cross-section of untreated concrete gradually contracted towards the concrete core with increasing corrosion time. During the corrosion process in saline soil, the coatings underwent three stages: adherence of small saline soil particles, continuous increase in adhered material area, and multiple layers of uneven coverage by saline soil. The failure process of the coatings still required erosive ions to infiltrate the surface through micropores. The predicted lifespans of FS, ES, and AS coatings, obtained through weighted methods, were 2.45 years, 2.48 years, and 2.74 years, respectively, which were close to the actual lifespans observed in salt environments. The developed formulas effectively reflect the corrosion patterns of different resin-based coatings under salt exposure, providing a basis for accurately assessing the corrosion behavior and protective effectiveness of concrete under actual environmental factors. Full article

The organic coating on the surface is common and the most effective method to prevent metal materials from corrosion. However, the corrosive medium can penetrate the metal surface via micropores, and electrons cannot transfer in the pure resin coatings. In this paper, a new type of anticorrosive and electrically conductive composite coating filled with graphene oxide/carbon nanotube/polyaniline (GO/CNT/PANI) nanocomposites was successfully prepared by in situ polymerization of aniline (AN) on the surface of GO and CNT and using waterborne epoxy resin (WEP) as film-forming material. The structure and morphology of the composite were characterized using a series of characterization methods. The composite coatings were comparatively examined through resistivity, potentiodynamic polarization curves, electrochemical impedance spectroscopy (EIS), and salt spray tests. The results show that the GO/CNT/PANI/WEP composite coating exhibits excellent corrosion resistance for metal substrates and good conductivity when the mass fraction of GO/CNT/PANI is 3.5%. It exhibits a lower corrosion current density of 4.53 × 10⁻⁸ A·cm⁻² and a higher electrochemical impedance of 3.84 × 10⁶ Ω·cm², while only slight corrosion occurred after 480 h in the salt spray test. The resistivity of composite coating is as low as 2.3 × 10⁴ Ω·cm. The composite coating possesses anticorrosive and electrically conductive properties based on the synergistic effect of nanofillers and expands the application scope in grounding grids and oil storage tank protection fields. Full article

Conventional waterborne polyurethane (WPU) has poor water resistance and poor overall performance, which limits its application in outdoor coatings. A solution to this problem is urgently needed. The introduction of fluorine-containing groups can effectively improve the water resistance of WPU. In this study, a new fluorinated chain extender (HFBMA-HPA) synthesized by free radical copolymerization and epoxy resin (E-44) were used to co-modify WPU, and five waterborne fluorinated polyurethane (WFPU) emulsions with different fluorine contents were prepared by the self-emulsification method. The effects of HFBMA-HPA content on the emulsion particle properties, coating surface properties, mechanical properties, water resistance, thermal stability, and corrosion resistance were investigated. The results showed that the WFPU coating had excellent thermal stability, corrosion resistance, and mechanical properties. As the content of HFBMA-HPA increased from 0 wt% to 14 wt%, the water resistance of the WFPU coating gradually increased, the water contact angle (WCA) increased from 73° to 98°, the water absorption decreased from 7.847% to 3.062%, and the surface energy decreased from 32.8 mN/m to 22.6 mN/m. The coatings also showed impressive performances in the adhesion and flexibility tests in extreme conditions. This study provides a waterborne fluorinated polyurethane material with excellent comprehensive performance that has potential application value in the field of outdoor waterproof and anticorrosion coatings. Full article

An acrylic acid-modified epoxy phosphate resin coating was synthesized by a four-step method marked “A-B-C-D”, and it was used as an efficient protective layer for steel structures. The coating exhibited good properties, mainly including water resistance (≥240 h), salt spray resistance (≥300 h), surface drying time (≤1 h), and adhesion (≥6.5 MPa). Full article

In this study, an array of environmentally friendly and heavy-duty anticorrosion composite coatings were prepared. The synthesis involved amine-capped aniline trimer (ACAT) produced by an oxidative coupling reaction and graphene oxide (GO) prepared based on Hummer’s method, and later, the waterborne epoxy thermoset composite (WETC) coatings were prepared by thermal ring-opening polymerization of EP 147w, a commercial waterborne epoxy resin, in the presence of ACAT and/or GO with zinc dust (ZD). A synergistic effect was observed by replacing a significant amount of the ZD loading in the WETC by simultaneously incorporating a small amount of ACAT and GO. The electrochemical corrosion measurements of the as-prepared WETC coatings indicated that incorporating 5% w/w ACAT or 0.5% w/w GO separately replaced approximately 30% w/w or 15% w/w of the ZD, respectively. Moreover, the WETC coatings containing 5% w/w ACAT and 0.5% w/w GO simultaneously were found to replace 45% w/w of the ZD. A salt spray test based on ASTM B-117 also showed a consistent trend with the electrochemical results. Incorporating small amounts of ACAT and GO in WETC coatings instead of ZD not only maintains the anticorrosion performance but also enhances adhesion and abrasion resistance, as demonstrated by the adhesion and abrasion tests. Full article

Waterborne epoxy resin (WEP) coatings are widely used in various fields due to their environmentally friendly properties, yet their corrosion resistance and shielding properties demand further refinement. In this work, melamine-modified graphene oxide (MGO) was synthesized using surface covalent functionalization, and a novel waterborne epoxy/modified graphene oxide coating (WEP/MGO) was prepared. The optimal modification effect was obtained by exploring different proportions of melamine, which led to significant improvements in the corrosion resistance of WEP. Furthermore, the corrosion protection efficiency of WEP/MGO coatings was systematically evaluated by examining the impact of different additions of MGO. The impedance modulus at the lowest frequency was increased from 3.77 × 10⁸ Ω·cm² of WEP to 2.85 × 10⁹ Ω·cm² after immersion in 3.5% NaCl for 48 h, when the addition of MGO was 0.1 wt.%. And the corrosion expansion at both the scratch and corrosion spot frequencies of the WEP-coated samples displayed a remarkable attenuation following exposure to salt spray for 300 h. The corrosion resistance and barrier properties of WEP coatings have been considerably enhanced. Full article