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Automated Guided Vehicle Integrated with Collaborative Robot

A special issue of Sensors (ISSN 1424-8220). This special issue belongs to the section "Vehicular Sensing".

Deadline for manuscript submissions: closed (31 December 2023) | Viewed by 16243

Special Issue Editors


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Guest Editor
Faculty of Automatic Control, Electronics and Computer Science, Department of Distributed Systems and Informatics Devices, Silesian University of Technology, 44-100 Gliwice, Poland
Interests: computer architecture; cyber-physical systems; embedded system; hardware description language; FPGA; ASIP; programmable logic controllers; ADAS; AGV; data fusion; predictive maintenance

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Guest Editor
Department of Engineering Cybernetics, Western Norway University of Applied Sciences, Bergen, Norway
Interests: human-robot interaction; cooperation; collaborative robots; human motion estimation; robot learning; inertial measurement units (IMUs)

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Guest Editor
Technische Hochschule Ingolstadt, Ingolstadt, Germany
Interests: cyber-physical systems; communication architecture; device to cloud connectivity; information modelling; machine learning for industry

Special Issue Information

Dear Colleagues,

The use of collaborative robots in industry is increasing. However, they are often used as stationary robots fixed to permanent assembly stations. Using collaborative robots at different locations in the production cycle can lead to increased production efficiency in bottlenecks as needed. An Automated Guided Vehicle can be used to move the robot to the assembly station with the highest need for robot handling, but such solutions require additional sensors for the AGVs to move the robot safely between assembly stations. In addition, once the robot has relocated, it must be adapted and positioned accurately to the new assembly station to perform its tasks safely and accurately. The collaborative robot should also be able to cooperate safely with staff and machines at the new assembly station.

Therefore, it is necessary to develop new and improved methods for integrating collaborative robots with AGVs and the necessary sensor systems.

The purpose of this Special Issue is to contribute to the state of the art in the field of Automated Guided Vehicles integrated with collaborative robots.

Thus, this Special Issue focuses on sensor technologies in AGVs integrated with collaborative robots within the fields of localization, positioning, object recognition, distance measurements, cooperation, and sensors fusion.

We encourage contributions containing original research, developments and experimental results within, but not limited, to the following topics:

  • Sensors, e.g.: laser, radar, ultrasound, camera sensors and virtual sensors;
  • Localisation systems;
  • Positioning systems;
  • Object recognition;
  • Tracking;
  • Precise distance measurements methods;
  • Communications;
  • Fusion;
  • Data mining;
  • Artificial intelligence;
  • Cooperative methods.

Dr. Adam Ziębiński
Dr. Erik Kyrkjebø
Prof. Dr. Daniel Großmann
Guest Editors

Manuscript Submission Information

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Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Published Papers (8 papers)

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Research

21 pages, 4867 KiB  
Article
Using the LSTM Neural Network and the UWB Positioning System to Predict the Position of Low and High Speed Moving Objects
by Krzysztof Paszek and Damian Grzechca
Sensors 2023, 23(19), 8270; https://doi.org/10.3390/s23198270 - 06 Oct 2023
Cited by 1 | Viewed by 905
Abstract
Automation of transportation will play a crucial role in the future when people driving vehicles will be replaced by autonomous systems. Currently, the positioning systems are not used alone but are combined in order to create cooperative positioning systems. The ultra-wideband (UWB) system [...] Read more.
Automation of transportation will play a crucial role in the future when people driving vehicles will be replaced by autonomous systems. Currently, the positioning systems are not used alone but are combined in order to create cooperative positioning systems. The ultra-wideband (UWB) system is an excellent alternative to the global positioning system (GPS) in a limited area but has some drawbacks. Despite many advantages of various object positioning systems, none is free from the problem of object displacement during measurement (data acquisition), which affects positioning accuracy. In addition, temporarily missing data from the absolute positioning system can lead to dangerous situations. Moreover, data pre-processing is unavoidable and takes some time, affecting additionally the object’s displacement in relation to its previous position and its starting point of the new positioning process. So, the prediction of the position of an object is necessary to minimize the time when the position is unknown or out of date, especially when the object is moving at high speed and the position update rate is low. This article proposes using the long short-term memory (LSTM) artificial neural network to predict objects’ positions based on historical data from the UWB system and inertial navigation. The proposed solution creates a reliable positioning system that predicts 10 positions of low and high-speed moving objects with an error below 10 cm. Position prediction allows detection of possible collisions—the intersection of the trajectories of moving objects. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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25 pages, 4905 KiB  
Article
Research on Path Planning and Path Tracking Control of Autonomous Vehicles Based on Improved APF and SMC
by Yong Zhang, Kangting Liu, Feng Gao and Fengkui Zhao
Sensors 2023, 23(18), 7918; https://doi.org/10.3390/s23187918 - 15 Sep 2023
Cited by 3 | Viewed by 1361
Abstract
Path planning and tracking control is an essential part of autonomous vehicle research. In terms of path planning, the artificial potential field (APF) algorithm has attracted much attention due to its completeness. However, it has many limitations, such as local minima, unreachable targets, [...] Read more.
Path planning and tracking control is an essential part of autonomous vehicle research. In terms of path planning, the artificial potential field (APF) algorithm has attracted much attention due to its completeness. However, it has many limitations, such as local minima, unreachable targets, and inadequate safety. This study proposes an improved APF algorithm that addresses these issues. Firstly, a repulsion field action area is designed to consider the velocity of the nearest obstacle. Secondly, a road repulsion field is introduced to ensure the safety of the vehicle while driving. Thirdly, the distance factor between the target point and the virtual sub-target point is established to facilitate smooth driving and parking. Fourthly, a velocity repulsion field is created to avoid collisions. Finally, these repulsive fields are merged to derive a new formula, which facilitates the planning of a route that aligns with the structured road. After path planning, a cubic B-spline path optimization method is proposed to optimize the path obtained using the improved APF algorithm. In terms of path tracking, an improved sliding mode controller is designed. This controller integrates lateral and heading errors, improves the sliding mode function, and enhances the accuracy of path tracking. The MATLAB platform is used to verify the effectiveness of the improved APF algorithm. The results demonstrate that it effectively plans a path that considers car kinematics, resulting in smaller and more continuous heading angles and curvatures compared with general APF planning. In a tracking control experiment conducted on the Carsim–Simulink platform, the lateral error of the vehicle is controlled within 0.06 m at both high and low speeds, and the yaw angle error is controlled within 0.3 rad. These results validate the traceability of the improved APF method proposed in this study and the high tracking accuracy of the controller. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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23 pages, 9223 KiB  
Article
Using Gesture Recognition for AGV Control: Preliminary Research
by Sebastian Budzan, Roman Wyżgolik, Marek Kciuk, Krystian Kulik, Radosław Masłowski, Wojciech Ptasiński, Oskar Szkurłat, Mateusz Szwedka and Łukasz Woźniak
Sensors 2023, 23(6), 3109; https://doi.org/10.3390/s23063109 - 14 Mar 2023
Cited by 2 | Viewed by 1839
Abstract
In this paper, we present our investigation of the 2D Hand Gesture Recognition (HGR) which may be suitable for the control of the Automated Guided Vehicle (AGV). In real conditions, we deal with, among others, a complex background, changing lighting conditions, and different [...] Read more.
In this paper, we present our investigation of the 2D Hand Gesture Recognition (HGR) which may be suitable for the control of the Automated Guided Vehicle (AGV). In real conditions, we deal with, among others, a complex background, changing lighting conditions, and different distances of the operator from the AGV. For this reason, in the article, we describe the database of 2D images created during the research. We tested classic algorithms and modified them by us ResNet50 and MobileNetV2 which were retrained partially using the transfer learning approach, as well as proposed a simple and effective Convolutional Neural Network (CNN). As part of our work, we used a closed engineering environment for rapid prototyping of vision algorithms, i.e., Adaptive Vision Studio (AVS), currently Zebra Aurora Vision, as well as an open Python programming environment. In addition, we shortly discuss the results of preliminary work on 3D HGR, which seems to be very promising for future work. The results show that, in our case, from the point of view of implementing the gesture recognition methods in AGVs, better results may be expected for RGB images than grayscale ones. Also using 3D imaging and a depth map may give better results. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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17 pages, 582 KiB  
Article
Can Genetic Algorithms Be Used for Real-Time Obstacle Avoidance for LiDAR-Equipped Mobile Robots?
by Zoltán Gyenes, Ladislau Bölöni and Emese Gincsainé Szádeczky-Kardoss
Sensors 2023, 23(6), 3039; https://doi.org/10.3390/s23063039 - 11 Mar 2023
Cited by 5 | Viewed by 1654
Abstract
Despite significant progress in robot hardware, the number of mobile robots deployed in public spaces remains low. One of the challenges hindering a wider deployment is that even if a robot can build a map of the environment, for instance through the use [...] Read more.
Despite significant progress in robot hardware, the number of mobile robots deployed in public spaces remains low. One of the challenges hindering a wider deployment is that even if a robot can build a map of the environment, for instance through the use of LiDAR sensors, it also needs to calculate, in real time, a smooth trajectory that avoids both static and mobile obstacles. Considering this scenario, in this paper we investigate whether genetic algorithms can play a role in real-time obstacle avoidance. Historically, the typical use of genetic algorithms was in offline optimization. To investigate whether an online, real-time deployment is possible, we create a family of algorithms called GAVO that combines genetic algorithms with the velocity obstacle model. Through a series of experiments, we show that a carefully chosen chromosome representation and parametrization can achieve real-time performance on the obstacle avoidance problem. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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18 pages, 1445 KiB  
Article
Industrial Shared Wireless Communication Systems—Use Case of Autonomous Guided Vehicles with Collaborative Robot
by Jacek Stój, Anne-Lena Kampen, Rafał Cupek, Ireneusz Smołka and Marek Drewniak
Sensors 2023, 23(1), 158; https://doi.org/10.3390/s23010158 - 23 Dec 2022
Cited by 5 | Viewed by 2059
Abstract
Dedicated fieldbuses were developed to provide temporal determinisms for industrial distributed real-time systems. In the early stages, communication systems were dedicated to a single protocol and generally supported a single service. Industrial Ethernet, which is used today, supports many concurrent services, but usually [...] Read more.
Dedicated fieldbuses were developed to provide temporal determinisms for industrial distributed real-time systems. In the early stages, communication systems were dedicated to a single protocol and generally supported a single service. Industrial Ethernet, which is used today, supports many concurrent services, but usually only one real-time protocol at a time. However, shop-floor communication must support a range of different traffic from messages with strict real-time requirements such as time-driven messages with process data and event-driven security messages to diagnostic messages that have more relaxed temporal requirements. Thus, it is necessary to combine different real-time protocols into one communication network. This raises many challenges, especially when the goal is to use wireless communication. There is no research work on that area and this paper attempts to fill in that gap. It is a result of some experiments that were conducted while connecting a Collaborative Robot CoBotAGV with a production station for which two real-time protocols, Profinet and OPC UA, had to be combined into one wireless network interface. The first protocol was for the exchange of processing data, while the latter integrated the vehicle with Manufacturing Execution System (MES) and Transport Management System (TMS). The paper presents the real-time capabilities of such a combination—an achievable communication cycle and jitter. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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22 pages, 941 KiB  
Article
LiDAR-Only Crop Navigation for Symmetrical Robot
by Rémy Guyonneau, Franck Mercier and Gabriel Oliveira Freitas
Sensors 2022, 22(22), 8918; https://doi.org/10.3390/s22228918 - 18 Nov 2022
Cited by 2 | Viewed by 1541
Abstract
This paper presents a navigation approach for autonomous agricultural robots based on LiDAR data. This navigation approach is divided into two parts: a line finding algorithm and a control algorithm. The paper proposes several line finding algorithms (based on PEARL/Ruby approach) that extract [...] Read more.
This paper presents a navigation approach for autonomous agricultural robots based on LiDAR data. This navigation approach is divided into two parts: a line finding algorithm and a control algorithm. The paper proposes several line finding algorithms (based on PEARL/Ruby approach) that extract lines from a LiDAR data set. Once the lines have been processed from the data set, a control algorithm filters these lines and, using a fuzzy controller, generates the wheel speed commands to move the robot among the crop rows. This navigation approach was tested using a simulator built on ROS middle-ware and Gazebo (the source codes of the simulation are available on GitHub). The results of the simulated experiments show that the proposed approach performs well for a large range of crop configurations (with or without considering weeds, with or without holes in the crop rows…). Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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14 pages, 4230 KiB  
Article
Building a Real-Time Testing Platform for Unmanned Ground Vehicles with UDP Bridge
by Łukasz Sobczak, Katarzyna Filus, Joanna Domańska and Adam Domański
Sensors 2022, 22(21), 8493; https://doi.org/10.3390/s22218493 - 04 Nov 2022
Viewed by 1789
Abstract
Perception and vehicle control remain major challenges in the autonomous driving domain. To find a proper system configuration, thorough testing is needed. Recent advances in graphics and physics simulation allow researchers to build highly realistic simulations that can be used for testing in [...] Read more.
Perception and vehicle control remain major challenges in the autonomous driving domain. To find a proper system configuration, thorough testing is needed. Recent advances in graphics and physics simulation allow researchers to build highly realistic simulations that can be used for testing in safety-critical domains and inaccessible environments. Despite the high complexity of urban environments, it is the non-urban areas that are more challenging. Nevertheless, the existing simulators focus mainly on urban driving. Therefore, in this work, we describe our approach to building a flexible real-time testing platform for unmanned ground vehicles for indoor and off-road environments. Our platform consists of our original simulator, robotic operating system (ROS), and a bridge between them. To enable compatibility and real-time communication with ROS, we generate data interchangeable with real-life readings and propose our original communication solution, UDP Bridge, that enables up to 9.5 times faster communication than the existing solution, ROS#. As a result, all of the autonomy algorithms can be run in real-time directly in ROS, which is how we obtained our experimental results. We provide detailed descriptions of the components used to build our integrated platform. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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17 pages, 6644 KiB  
Article
Dynamic Path Planning for Forklift AGV Based on Smoothing A* and Improved DWA Hybrid Algorithm
by Bin Wu, Xiaonan Chi, Congcong Zhao, Wei Zhang, Yi Lu and Di Jiang
Sensors 2022, 22(18), 7079; https://doi.org/10.3390/s22187079 - 19 Sep 2022
Cited by 32 | Viewed by 3597
Abstract
FAGV is a kind of heavy equipment in the storage environment. Its path needs to be simple and smooth and should be able to avoid sudden obstacles in the process of driving. According to the environmental characteristics of intelligent storage and the task [...] Read more.
FAGV is a kind of heavy equipment in the storage environment. Its path needs to be simple and smooth and should be able to avoid sudden obstacles in the process of driving. According to the environmental characteristics of intelligent storage and the task requirements of FAGV, this paper proposed a hybrid dynamic path planning algorithm for FAGV based on improved A* and improved DWA. The improved A* algorithm can plan the global optimal path more suitable for FAGV. The improved evaluation function of DWA can ensure that the local path of FAGV is closer to the global path. DWA combines the rolling window method for local path planning to avoid sudden unknown static and dynamic obstacles. In addition, this paper verifies the effectiveness of the algorithm through simulation. The simulation results show that the algorithm can avoid obstacles dynamically without being far away from the global optimal path. Full article
(This article belongs to the Special Issue Automated Guided Vehicle Integrated with Collaborative Robot)
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