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6 June 2023

Energy Consumption Optimization Strategy of Hybrid Vehicle Based on NSGA-II Genetic Algorithm

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Henan Polytechnic, Zhengzhou 450046, China
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Abstract

Hybrid electric vehicles (HEVs) have certain advantages over internal combustion engines in terms of energy consumption and emission performance. However, the transmission system parameters are uncertain. The low matching between the engine and the power transmission system makes it a big problem to improve the efficiency of hybrid vehicles. Therefore, the multi-objective optimization design of hybrid vehicles is studied. The transmission system parameters of hybrid vehicles are analyzed from the objective function, decision variables, and constraints. The NSGA-II algorithm with elite strategy is introduced to realize the optimal selection of parameters and formulation of energy consumption optimization strategy. The results showed that the multi-objective optimization algorithm could adjust the position of the working point of the engine and improve the efficiency by more than 10%. There was an average difference of 2.15% after the improvement in the fuel consumption of four-gear vehicles. The fuel consumption per 100 km decreases by more than 3%. The maximum climbing gradient of the whole vehicle was 33.9%. The power factor of the direct gear of the maximum power factor increases by 15% after the improvement. The multi-objective energy consumption optimization design of hybrid vehicles proposed in the study can effectively improve the economic and dynamic performance of the whole vehicle and reduce fuel consumption. It provides a reference for the optimization of the hybrid vehicle transmission system.

1. Introduction

Hybrid electric vehicles (HEVs) have a large advantage in energy emission performance compared to internal combustion engines, and their continued voyage is better than that of pure electric vehicles, which can effectively improve transport efficiency. The main part parameters of a hybrid car include the engine, driving motor, transmission as well as main deceleration, and the performance difference of its car’s power, as well as fuel economy, which largely depends on the rationality of the power transfer system [1]. The main purpose of HEVs is to continuously reduce the emission of cars, so it has a high economic requirement for fuel. In parallel and hybrid HEVs, when the energy of the batteries is insufficient, the batteries will be involved in the conversion problems of their energy efficiency, and then the phenomenon of increased oil consumption of the cars occurs. The diversity of the design of the composition structure of the power system (as well as the state of vehicle driving, individual driver differences, and so on) can cause different degrees of impact on the transformation of the efficiency of HEVs. The current research focus on the energy consumption issues for hybrid cars is mainly on their energy management, i.e., finding the most suitable car operation mode to improve their energy consumption issues. The improvement of engine efficiency can effectively achieve its goal of fuel economy, and improving the efficiency of automotive batteries can, to some extent, ensure a reduction in energy consumption. The adaptive concept is often applied in the battery condition assessment, which can effectively ensure that the state of charge (SOC) can reach the maximum level and, thereby, reduce energy consumption. At the same time, in the process of vehicle planning, its supply chain problem is mostly transformed into a double objective linear programming problem, and the setting of the relevant economic objective functions and conditional parameters is reasonable to achieve the cost minimization of the planned route. The non-dominated genetic algorithm can effectively set constraints and reduce the problem of size constraints in the process of the car’s energy consumption. On the basis of guaranteeing the dynamic performance of vehicles, reducing fuel consumption, elevating the operation efficiency of the vehicles, and improving them, are the most important contents of this current research. The high range of parameter conditions and engineering constraints, as well as the high number of influencing factors, should strengthen the objective optimization of hybrid parameters and the parameter objective design for their performance development needs. The energy consumption parameters of hybrid electric vehicles are highly nonlinear and discontinuous and gradient-based optimization algorithms are often difficult to produce good application results when performing problem-solving [2,3]. The NSGA-II algorithm, as a global optimization search algorithm, has a better global search ability, problem-solving ability, and performs parallel processing. The NSGA-II algorithm can effectively determine the evaluation indicators and objective functions for the requirements of the power and fuel economy in the analysis of automobile energy consumption, taking into account factors such as vehicle mass, transmission system quality, and transmission system efficiency, and achieving the construction of multi-objective optimization models for power transmission systems. Additionally, this algorithm can solve the objective function through mutation operation and optimal solution calculation when optimizing speed and accuracy, so it can achieve the minimization of energy consumption on the basis of grasping the vehicle’s power performance. In this study, based on the performance advantages of the non-dominated sorting genetic algorithm (non-dominated sorting genetic algorithm-II generation, NSGA-II), the multi-objective optimization theory and methods are used to transform the energy optimization problem of hybrid electric vehicles into a multi-objective solution problem with the smallest energy consumption. With the help of other scholars for the analysis of automobile energy consumption problems, and with the help of genetic algorithms which focus on the limitations of the algorithm accuracy effect, the research also analyzes the influencing factors that affect the efficiency of automobile energy consumption and purposefully selects the parameters of the power vehicle driveline for optimal selection, in the hopes of better research on automobile energy consumption and the design of related strategies to improve its power and economy.

3. Hybrid Vehicle Energy Consumption Optimization Strategy Based on NSGA-II Genetic Algorithm

3.1. Multi-Objective Design Optimization of Hybrid Electric Vehicle Transmission System

The power performance and fuel economy of hybrid vehicles have an important role and internal relationship with the reasonable matching of the optimal transmission. However, the conventional power transmission system is mostly matched with a large number of experimental data, which costs a lot of time. The application effect is poor. Therefore, with the help of computer simulation technology, the selection and optimization of the power drive system of hybrid electric vehicles are realized. This operation can avoid excessive dependence on experimental samples and reduce the cost and complexity of repeated experiments, which is highly feasible [18]. The research proposes to solve the optimal decision problem with the multi-objective optimization theory. The optimal solution of multiple objectives is the optimal solution of multiple objectives in the feasible region. It can solve the optimal solution of the involved contradictory and incomparable optimization objects. The general form can be expressed as Formula (1).
M a x i m i c e   y = ( f 1 ( x ) , f 2 ( x ) , f 3 ( x ) , , f k ( x ) ) S u b j e c t   t o   e ( x ) = ( e 1 ( x ) , e 2 ( x ) , e 3 ( x ) , , e m ( x ) )
In Formula (1), c represents the target variable. They are all in the corresponding variable space Y . k is the number of target variables. x is the decision variable. The decision points are all in the corresponding decision space X . m represents the number of decision variables, e represents random error. Multi-objective optimization includes objective function, decision variables, and constraints. According to the functional relationship among the three, the solution of the optimal result can be effectively achieved. The effectiveness and pertinence of the selection of decision variables will have a great impact on the experimental results. The transmission system parameters of hybrid vehicles include the reduction ratio, the number of transmission gears, and the transmission ratio of each gear. The maximum transmission ratio selected is inversely proportional to the fuel economy of the vehicle, that is, the smaller the maximum transmission ratio is, the better the fuel economy of the vehicle is. The change in the transmission ratio of the main reducer will cause a change in the position of the power balance curve. Although the reduction of the transmission ratio can improve the economy of energy consumption, it will also reduce the power of the vehicle [19]. Figure 1 is the schematic diagram of the influence change of the main reduction ratio.
Figure 1. Schematic diagram of vehicle power change under different main reduction ratios.
An increase in the number of transmission gears will increase the chances of the engine working in low-fuel consumption areas, while also improving the maximum power utilization of the engine, thereby improving both power performance and fuel economy [20]. However, the complexity of the structure makes the maintenance more difficult. Based on the above analysis, it is considered that the rotation ratio is an important indicator that affects the power and economy of the whole vehicle. Therefore, the optimal configuration of the transmission system parameters is studied. The decision variable is defined as Formula (2).
X = i g 1 , i g 2 , i g 3 , , i g n , i 0 T
In Formula (2), n represents the number of transmission gears. i g n ( i = 1 , 2 , 3 , , n ) is the gear ratio of the transmission. i is the number of gears. i 0 represents the turning ratio of the final drive. The dynamic performance indicators of the hybrid vehicles are different due to their focus. However, in terms of ultimate form capacity, it is shown as a grade ability and maximum speed. The ability to achieve high speed in the shortest time is the most important indicator to measure the dynamic characteristics of the vehicle, and also the main concentrated reflection of the dynamic performance of the vehicle.
n e = i 0 i g n u a i 0.377 r
In Formula (3), i g n represents the transmission rotation ratio. i g n is the rotating arm of the final drive. u a i represents the driving speed of the car. r is the wheel radius. The starting acceleration time can be expressed as Formula (4).
t = t 0 + u min u i δ m 3.6 [ F t ( F f + F w ) ] d u
In Formula (4), u min represents the minimum starting speed. F t , F f , F w are the driving force, rolling resistance and air resistance faced by the vehicle during acceleration. t 0 is the starting time. δ is the conversion factor of the rotational mass of the vehicle, and the value is greater than 1. The mathematical expression is shown in Equation (5).
δ = 1 + 1 m I w r 2 + 1 m I f i g 2 i 0 2 η T r 2
In Formula (5), I w represents the moment of inertia of the wheel axle. I f is the flywheel moment of inertia, η T is the efficiency of the transmission system. The mass conversion coefficient has a different value range due to the difference between different vehicle types. For example, the coefficient value of a freight car is between 0.04 and 0.05. The conventional car is between 0.03 and 0.05. At the same time, the consumption of the vehicle at constant speed per unit of time is related to factors such as engine power, fuel density, and engine torque. In the case of accelerated driving, the acceleration of the vehicle, the starting speed, and the ending speed should also be considered. There are certain differences in the influencing factors of vehicle fuel economy under different working conditions. It can be expressed as the contents in Table 1. Its content is referenced in reference [21].
Table 1. Influencing Factors of Vehicle Fuel Economy under Different Working Conditions.
At the same time, when optimizing the transmission system parameters, the power factor of the vehicle itself should be considered. Therefore, the constraint design of the driving force adhesion under the maximum gear is studied. The speed ratio constraints and constraints to prevent power interruptions are also considered. The constraints can be expressed in Table 2. Its content is referenced in Reference [22].
Table 2. Constraints in Three Cases.
The optimization model of the transmission system parameters of hybrid electric vehicles can include the transmission ratio decision variables under two types, the objective function under the two dimensions of power and economy, and three constraints to achieve the multi-objective optimization of the model.

3.2. Energy Consumption Optimization Control Strategy Based on NSGA-II Genetic Algorithm

A simple genetic algorithm (SGA), as a biological computing model, can realize individual selection by searching and calculating the fitness of spatial individuals. The population is updated by cross-mutation until the algorithm achieves the solution of the optimal individual in the final convergence result. As a basic framework, the SGA can provide basic support for its algorithm improvement. The mathematical definition is shown in Formula (6).
S G A = C , E , P 0 , M , Φ , Γ , Ψ , T
In Formula (6), C represents the individual coding method. E represents fitness evaluation function. P 0 is the initial population. M is the population size. Φ is the selection operator. Γ is a cross operator. Ψ is a mutation operator. T is the termination condition. The algorithm flow is shown in Figure 2.
Figure 2. SGA Algorithm Flow Diagram.
The SGA algorithm encodes the problem space parameters, converts them into binary codes, and then initializes the population. Then, the fitness function, selection operator, and cross-mutation are used for calculation. When the number of evolution iterations reaches the termination condition, or the individual optimal value has been found, the algorithm operation is completed. However, when solving the multi-objective problem, there is an interaction relationship between the sub-objectives. The SGA algorithm is difficult to ensure the balance between the different sub-objectives by finding the optimal solution globally. Therefore, the research selects the non-dominated sorting genetic algorithms (NSGA), which are suitable for a high-dimensional, multi-objective solution to solve the model to obtain the Pareto optimal solution. The NSGA-II algorithm, with an elite strategy, can effectively reduce the complexity of computation compared to the NSGA algorithm. It has good performance in low-dimensional optimization problems. The solution set has good distribution, high operation efficiency, and good application in the optimization of two-objective problems. Figure 3 shows the flow diagram of the NSGA-II algorithm.
Figure 3. Flow Diagram of NSGA-II Algorithm.
The NSGA-II algorithm realizes the distribution of the fit value with the help of a fast and non-advantageous sorting method. That is, each individual in the group is divided into different individuals according to their degree of non-dominance. It preliminarily realizes the marking of the individual strengths and weaknesses of the multiple non-dominant layers with the same dominance. Then the objective function between neighboring individuals is calculated, and the individuals are further classified by the congestion index. Combining the above two aspects, the distribution of population fitness is completed. The difference between the two groups can be considered from two aspects. If the two individuals are in the same non-dominated layer, the individuals with the maximum crowding degree will be marked optimally. On the contrary, the individuals with a lower dominant status will be marked as dominant, thus achieving the balance of population diversity in the search process. At the same time, the elite strategy of the NSGA-II algorithm can effectively avoid the loss of excellent individuals in the parent generation. The calculation of the objective function, selection operator, and crossover mutation of the algorithm are the same as those of the genetic algorithm.
The engine, drive motor, and power battery are the main power sources and auxiliary systems of a hybrid electric vehicle. There is an independent driving relationship between the two systems. There are differences in vehicle driving modes under different driving conditions. This mode is related to vehicle speed, target required torque, SOC, and other factors. Therefore, improving the reasonable performance of the drive torque distribution control can effectively ensure that the mode is more stable and rapid in the switching process. It mainly includes the division of the engine operation area and the judgment of the battery status. The driver’s acceleration and braking operation commands are transformed into a demand matrix. When the demand matrix value is greater than 0, the torque relationship between the engine and motor can be expressed as Formula (7).
T r = T e + T m
In Formula (7), T e represents the engine torque. T m represents the motor torque. The driving mode changes instantaneously during actual driving. Therefore, from the point of view of the logic threshold control, the minimum working torque and the motor assist torque of the motor are designed by the steady-state efficiency characteristic curve of the engine. It is combined with the torque-speed characteristics of the motor to realize the division of the engine working area. The division diagram is shown in Figure 4a.
Figure 4. Engine Operation Area and Battery SOC Division.
In Figure 4b, when the state of charge (SOC) of the battery is high, the value is within the target torque range between curves B-C. At this time, the cooperative control of the control strategy is used to optimize the engine operation point. When the SOC value is low, the engine runs independently and the motor is used as a generator to charge the battery.

4. Application Evaluation of Hybrid Vehicle Energy Consumption Optimization Strategy Based on NSGA-II Genetic Algorithm

The research analyzes the external feature-fitting data of the selected engine. The external characteristics are analyzed through programming with MATLAB software, and the engine torque and power are analyzed at different engine speeds. Table 3 presents the specific data.
Table 3. Engine Torque and Power at Different Engine Speeds.
Table 3 shows that when the engine speed is less than 4000, the corresponding engine matrix shows an overall upward trend. After the rotational speed exceeds 4000, the engine matrix value shows a downward trend and the maximum value reaches 103.3 (r/min). The relevant engine power also increases first and then decreases and the engine speed is 5600 N.m. The change in fuel consumption rate reaches the minimum value of 265.4 when the engine speed is 4200. Then the engine efficiency before and after the improvement of the multi-objective optimization algorithm is statistically analyzed. Figure 5 shows the specific results.
Figure 5. Engine Efficiency before and after Improvement of Multi-Objective Optimization Algorithm.
Figure 5 shows that before applying the multi-objective optimization algorithm, the working efficiency of the engine changes in varying degrees with the increase in working time. The adjustment of working points is large. After algorithm improvement, the working points of the engine are mostly concentrated in the high-value area, which effectively reduces the energy consumption and improves the efficiency by 13.25%.
Figure 6 shows the convergence curve changes before and after the improvement, labeled as population points. Figure 6 shows that the convergence curve of population evolution under the initial parameters is relatively scattered. When the acceleration time is greater than 15 s, data loss occurs, the population converges to a small region, and the convergence of the Pareto front is poor. The proposed algorithm is in the optimal solution set when the number of iterations reaches 200. The individuals of each group are evenly distributed and can better maintain the edge individuals, achieving satisfactory optimization results. The Pareto optimal solutions obtained correspond to the corresponding points and there is no difference between good and bad. The ADVISOR simulation system is used to simulate the power performance and fuel economy of the engine. It is optimized to analyze the multi-objective optimization control performance of hybrid electric vehicles. The dynamic characteristics of the vehicle can be fitted by optimizing the gear ratio before and after. Figure 7 shows the relevant dynamic characteristic curve.
Figure 6. Multi-Objective Optimization Results.
Figure 7. Power Factor Change of Vehicle Gear at Different Speeds.
Figure 7 shows that the power factor displayed by the different vehicle gears at different speeds is quite different. Specifically, after the improvement, the power factor of the first gear increases by 6.74%, and the power factor of the third gear increases by 14.28%. The dynamic characteristics of gears 1~3 have been greatly improved. The average value of the power factor of the fourth gear, before and after improvement, is 0.48 and 0.45, respectively. There is an average difference range of 2.15% when using the fourth gear in the analysis of the vehicle’s fuel consumption performance. The slope of the fuel consumption curve of the fourth gear at constant speed before the improvement is significantly greater than after the improvement. The maximum fuel consumption reaches 6.45 L/km at 120 km/h. After optimization, the fuel consumption of the fourth gear vehicle at 40 km/h per 100 km decreases by 3.75%. The fuel consumption per 100 km at 80 km/h decreases by 4.92%. The fuel economy has been greatly improved. The results show that this method can improve the power performance of low-grade vehicles and reduce the energy consumption of high-grade vehicles. Table 4 compares the target data of hybrid electric vehicles before and after the algorithm optimization.
Table 4. Target Data of Hybrid Electric Vehicles before and after Algorithm Optimization.
Table 4 shows that the dynamic index and economic index change to a certain extent after the algorithm optimization. Among them, the starting acceleration time and fuel consumption per hundred kilometers have decreased to varying degrees after optimization. The value of mixed fuel consumption at 100 km has changed from 5.41 to 5.21, with a decrease of 1.4%. The maximum climbing gradient of the whole vehicle after improvement is 33.9%. The constant speed fuel consumption of the whole vehicle in different gears has decreased after improvement. The overall performance of the car has been improved. The power factor of direct gear is more than 15%. Therefore, the multi-objective control optimization strategy proposed in the study has good applicability and rationality. We evaluated the vehicle power performance of the NSGA-II genetic algorithm proposed in the study and analyze it from the aspects of climbing ability, acceleration status, and energy consumption. The comparison algorithms are genetic algorithm, particle swarm optimization (PSO), and model predictive adaptive control (MPD) based on the model’s prediction. The results are shown in Figure 8.
Figure 8. Climbing Ability, Acceleration Status, and Energy Consumption of Four Algorithms in Automotive Power Applications.
The results in Figure 8 indicate that, in terms of climbing ability, the performance of the four algorithms from large to small is: NSGA-II > MPD > PSO > GA. Among them, the average number of climbing degrees of the PSO algorithm and the GA is small at different driving speeds, and the overall node fluctuation is more obvious. Although the MPD algorithm performs well and the overall curve changes smoothly, its climbing curve slope is smaller than the NSGA-II proposed in the study. In terms of vehicle acceleration status, the NSGA-II algorithm and MPD algorithm spend less time on acceleration improvements, and the overall performance is relatively stable. When the time is greater than 13.2 s, the NSGA-II algorithm still has a different amplitude of 0.64% compared to the MPD algorithm. In terms of fuel consumption, the proportion of fuel consumption for the four algorithms varies from high to low: GA > PSO > MPD > NSGA-II. The overall fuel consumption of the NSGA-II algorithm proposed in the study is relatively low, and there are fewer fluctuations under power acceleration. The above results indicate that the NSGA-II algorithm can achieve energy consumption optimization while retaining the power of the vehicle and maintaining a relatively stable driving state of the power vehicle.

5. Conclusions

Improving the power and fuel economy of hybrid electric vehicles is an important measure to ensure application efficiency. Based on the original genetic algorithm, the energy consumption optimization strategy is established with the goal of multi-objective optimization. The optimization results show that when the engine speed is less than 4000, the corresponding engine matrix shows an overall upward trend. After the rotational speed exceeds 4000, the engine matrix value shows a downward trend and the maximum value reaches 103.3 (r/min). After applying the multi-objective optimization algorithm, the working points of the engine are mostly concentrated in the high-value area, which effectively reduces the energy consumption and improves the efficiency by 13.25%. After improvement, the power factor of the first gear increases by 6.74%. The power factor of the third gear increases by 14.28%. The average value of the power factor of the fourth gear, after improvement, is 0.48 and 0.45 respectively. There is an average difference range of 2.15% when using the fourth gear in the analysis of vehicle fuel consumption performance. The fuel consumption of fourth gear vehicles at 40 km/h and 80 km/h per hundred kilometers decreases by 3.75% and 4.92%. The fuel economy has been greatly improved. The consumption of mixed fuel decreases by 1.4%. The maximum climbing gradient of the whole vehicle after improvement is 33.9%. The power factor of the direct gear of the maximum power factor shows an increase of more than 15%. The above results show that the vehicle’s energy consumption strategy, under multi-objective control, can effectively reduce the vehicle’s energy consumption. Strengthening the stability analysis of the engine in the actual driving process is an aspect that needs further attention in future research.

Author Contributions

Conceptualization, writing—original draft preparation, data curation, X.W. and W.J.; methodology, W.J.; writing—review and editing, formal analysis, Y.G. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

All the data used in the study is in the article.

Conflicts of Interest

The authors declare no conflict of interest.

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