Mineral Processing Equipments and Cross-Disciplinary Approaches

A special issue of Processes (ISSN 2227-9717). This special issue belongs to the section "Sustainable Processes".

Deadline for manuscript submissions: 15 November 2025 | Viewed by 230

Special Issue Editor

School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
Interests: resources recycling; red mud; steel slag; genetic mineral processing engineering and polymetallic symbiosis ore; electrochemical resource processing method
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Special Issue Information

Dear Colleagues,

This Special Issue aims to compile cutting-edge research on the development, optimization, and application of equipment used in mineral processing operations. Contributions should address innovations in comminution, classification, gravity separation, magnetic separation, flotation, solid–liquid separation, and tailings management, etc., with an emphasis on enhancing efficiency, reducing environmental impact, and advancing sustainable practices in mineral resource utilization.

Specifically, we welcome submissions focusing on:

  • Crushing and screening. Novel designs of crushers (jaw, cone, impact, etc.) and screening systems (vibratory, trommel, etc.) for improved particle size control and energy efficiency.
  • Gravity separation. Advances in jigs, spirals, shaking tables, and centrifugal concentrators, etc., for density-based mineral recovery. Magnetic and electrostatic separation: high-gradient magnetic separators, eddy current systems, and electrostatic technologies for fine-particle processing and complex ore beneficiation.
  • Flotation. Innovations in cell designs, reagent delivery systems, and automation for selective mineral recovery, particularly in low-grade or refractory ores.
  • Solid–liquid separation. Developments in thickeners, filters (vacuum, pressure), and centrifuges to optimize water reuse and minimize waste generation.
  • Tailings management. Dry stacking, dewatering technologies, and geochemical stabilization methods to reduce tailings storage risks and enable resource recovery.

In particular, we invite papers on:

  • Smart equipment integration. AI-driven process control, real-time monitoring, and predictive maintenance systems to enhance operational reliability and throughput.
  • Eco-friendly solutions. Energy-efficient designs, reduced water consumption, and low-carbon footprint technologies aligned with global sustainability goals.
  • Resource recovery. Hybrid systems for extracting critical minerals from tailings or low-value streams, including hydrometallurgical and bioleaching interfaces.
  • Cross-disciplinary approaches. Synergies between mechanical engineering, material science, and environmental science to address challenges in complex ore processing and circular economy integration.

Submissions should highlight scalability, cost-effectiveness, and practical applicability, providing case studies or industrial validations where possible. Theoretical models must demonstrate clear relevance to the equipment design or process optimization.

Dr. Wentao Hu
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Processes is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • mineral processing equipment
  • crushing/grinding equipment
  • gravity separation equipment
  • magnetic separation equipment
  • flotation equipment
  • solid–liquid separation equipment
  • tailings dewatering equipment
  • smart equipment integration
  • energy-efficient designs
  • cross-disciplinary approaches

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Published Papers (1 paper)

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Research

13 pages, 2861 KiB  
Article
Hydrodynamic Characterization of Particle–Bubble Aggregate Transport: Bubble Load Dynamics During Vertical Ascent
by Dengfeng Han, Chuanyao Sun, Tichang Sun, Jingpeng Zhao and Shuaixing Shi
Processes 2025, 13(4), 1218; https://doi.org/10.3390/pr13041218 - 17 Apr 2025
Viewed by 139
Abstract
Precise evaluation of flotation performance facilitates process optimization and separation efficiency enhancement, while bubble load quantification emerges as a critical diagnostic tool increasingly recognized within mineral processing research. This study introduces an enhanced bubble load measurement system that integrates equilibrium principles with vacuum [...] Read more.
Precise evaluation of flotation performance facilitates process optimization and separation efficiency enhancement, while bubble load quantification emerges as a critical diagnostic tool increasingly recognized within mineral processing research. This study introduces an enhanced bubble load measurement system that integrates equilibrium principles with vacuum suction technology. The system ensures stable and continuous sampling, significantly improving the precision and efficiency of bubble load measurements in flotation processes. Through synchronized testing in roughing and scavenging operations, dynamic variations in bubble load and their relationships with particle size and ore grade were analyzed. Results reveal contrasting trends: bubble load increased during roughing but decreased during scavenging. The distributions of particle size and mineral content carried by bubbles further highlight correlations between bubble stability and flotation efficiency. These findings provide practical guidelines for optimizing equipment design and operational parameters, demonstrating significant potential for advancing intelligent monitoring in mineral processing systems. Full article
(This article belongs to the Special Issue Mineral Processing Equipments and Cross-Disciplinary Approaches)
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