Methane Reforming Processes

A special issue of Processes (ISSN 2227-9717). This special issue belongs to the section "Chemical Processes and Systems".

Deadline for manuscript submissions: closed (20 September 2022) | Viewed by 9371

Special Issue Editors


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Guest Editor
Department of Industrial and Information Engineering and Economics, University of L’Aquila, Monteluco di Roio, 67100 L’Aquila, Italy
Interests: fluid-dynamics of fluidized bed reactors, cold modeling and industrial applications; carbon dioxide capture with and without simultaneous steam reforming of hydrocarbons; biomass and waste gasification and catalytic tar reforming systems; selective catalytic hydrogenation of vegetable oils; sorbent and oxygen carrier materials for process intensification

E-Mail Website
Guest Editor
Department of Industrial and Information Engineering and Economics, University of L’Aquila, Monteluco di Roio, 67100 L’Aquila, Italy
Interests: synthesis, characterization and utilization of catalysts, CO2 sorbents and combined sorbent catalyst materials for sorption enhanced steam methane reforming; gasification of biomasses and waste materials; tar removal from syngas by means of steam reforming catalysts; fluid-dynamic characterization of granular solids for fluidized bed reactors; mathematical modelling of CO2 capture and catalytic steam reforming processes; mathematical modelling of packed bed and fluidized bed reactors

Special Issue Information

Dear Colleagues,

Methane reforming has recently received renewed attention, both academically and industrially. Biogas-biomethane plants (e.g., processing municipal or agri-food wastes and crops) are spreading in several countries. Cheap non-renewable natural gas is increasingly available, and this is relevant since the coupling of fossil fuels conversion with carbon capture technologies is an affordable method to switch towards a sustainable economy.

At present, methane reforming processes constitute the main path to commercially produce H2, a key molecule in many industrial treatments or syntheses that is also used as an energy vector. Catalytic steam methane reforming is the most common approach, covering about half of global H2 demand. It is an endothermic energy-intensive conversion, occurring at high temperatures (700–1000 °C) and pressures (3–25 bar), with subsequent refinements of the obtained syngas (water-gas shift and pressure-swing adsorption).

Recent research efforts have been devoted to lowering the environmental footprint of methane reforming processes, focusing on their simplification and intensification, including for small- and medium-scale distributed installations. 

This Special Issue on “Methane Reforming Processes” aims to curate advances in the abovementioned applications and similar, and to address longstanding challenges in reducing their greenhouse gas emissions and energy expenditure. Topics include, but are not limited to:

  • New system design;
  • Integration with innovative technologies;
  • Energy optimization and revamping plants;
  • Feasibility studies;
  • Catalysts and sorption materials;
  • Reviews
Dr. Katia Gallucci
Dr. Andrea Di Giuliano
Guest Editors

Manuscript Submission Information

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Keywords

  • steam methane reforming
  • dry methane reforming
  • partial oxidation of methane
  • autothermal reforming process
  • methane and hydrocarbons reforming
  • catalysts development
  • LCA
  • thermodynamic and kinetic modelling
  • new reactors
  • scale-up and scaling-down

Published Papers (6 papers)

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Editorial

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3 pages, 169 KiB  
Editorial
Special Issue “Methane Reforming Processes”
by Andrea Di Giuliano and Katia Gallucci
Processes 2023, 11(7), 1904; https://doi.org/10.3390/pr11071904 - 25 Jun 2023
Viewed by 792
Abstract
This Special Issue, entitled “Methane Reforming Processes”, of the MDPI journal Processes, embraces wide-ranging aspects of interest in the exploitation of methane reforming reactions and related chemical species, from a point of view that aligns with the scope of this open access [...] Read more.
This Special Issue, entitled “Methane Reforming Processes”, of the MDPI journal Processes, embraces wide-ranging aspects of interest in the exploitation of methane reforming reactions and related chemical species, from a point of view that aligns with the scope of this open access journal [...] Full article
(This article belongs to the Special Issue Methane Reforming Processes)

Research

Jump to: Editorial

22 pages, 5178 KiB  
Article
Autoignition of Methane–Hydrogen Mixtures below 1000 K
by Vladimir Arutyunov, Andrey Belyaev, Artem Arutyunov, Kirill Troshin and Aleksey Nikitin
Processes 2022, 10(11), 2177; https://doi.org/10.3390/pr10112177 - 24 Oct 2022
Cited by 8 | Viewed by 1864
Abstract
In the range of 800–1200 K, both experiments and kinetic modeling demonstrate a significant difference in the dependence of the ignition delay time of methane and hydrogen on pressure and temperature, with the complex influence of these parameters on the autoignition delay time [...] Read more.
In the range of 800–1200 K, both experiments and kinetic modeling demonstrate a significant difference in the dependence of the ignition delay time of methane and hydrogen on pressure and temperature, with the complex influence of these parameters on the autoignition delay time of methane–hydrogen–air mixtures. In connection with the prospects for the widespread use of methane–hydrogen mixtures in energy production and transport, a detailed analysis of their ignition at temperatures below 1000 K, the most important region from the point of view of their practical application, is carried out. It is shown that such a complex behavior is associated with the transition in this temperature range from low-temperature mechanisms of oxidation of both methane and hydrogen, in which peroxide radicals and molecules play a decisive role, to high-temperature mechanisms of their oxidation, in which simpler radicals dominate. A kinetic interpretation of the processes occurring in this case is proposed. Full article
(This article belongs to the Special Issue Methane Reforming Processes)
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13 pages, 1075 KiB  
Article
Performance of Alternative Methane Reforms Based on Experimental Kinetic Evaluation and Simulation in a Fixed Bed Reactor
by Augusto Knoelchemann, Deivson C. S. Sales, Marcos A. M. Silva and Cesar A. M. Abreu
Processes 2021, 9(8), 1479; https://doi.org/10.3390/pr9081479 - 23 Aug 2021
Cited by 3 | Viewed by 1693
Abstract
A comparative evaluation of alternative methane reforming processes as an option to steam reforming was performed by carrying out simulations of operations in a fixed bed reactor with a Ni (4.8 wt.%/γ-Al2O3) catalyst at 1023 K under 1.0 bar. [...] Read more.
A comparative evaluation of alternative methane reforming processes as an option to steam reforming was performed by carrying out simulations of operations in a fixed bed reactor with a Ni (4.8 wt.%/γ-Al2O3) catalyst at 1023 K under 1.0 bar. Methane reforms, including processing with carbon dioxide (DRM, CH4/CO2), autothermal reform (ATRM, CH4/H2O/O2), and combined reform (CRM, CH4/CO2/H2O/O2) had their operations predicted based on experimental data developed to represent their kinetic behavior, formalized with mechanisms and parametric quantifications. The performance of fixed bed reactor operations for methane conversions occurred with different reaction rates in the three alternative processes, and comparatively the orders of magnitude were 102, 10−1, and 10−4 in CRM, ATRM, and DRM, respectively. According to each process, the methane conversions were oriented towards the predominant productions of hydrogen or carbon monoxide, indicating the kinetic selectivities of H2, 86.1% and CO, 59.2% in CRM and DRM, respectively. Considering the possibility of catalyst deactivation by carbon deposition, its predicted yields are low due to the slow stages of its production and due to its simultaneous consumption through interactions with O2, CO2, and H2O, reflecting favorably in additional productions of H2 and CO. Full article
(This article belongs to the Special Issue Methane Reforming Processes)
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18 pages, 1755 KiB  
Article
Experimental Characterization and Energy Performance Assessment of a Sorption-Enhanced Steam–Methane Reforming System
by Fabio Fatigati, Andrea Di Giuliano, Roberto Carapellucci, Katia Gallucci and Roberto Cipollone
Processes 2021, 9(8), 1440; https://doi.org/10.3390/pr9081440 - 19 Aug 2021
Cited by 7 | Viewed by 2311
Abstract
The production of blue hydrogen through sorption-enhanced processes has emerged as a suitable option to reduce greenhouse gas emissions. Sorption-enhanced steam–methane reforming (SESMR) is a process intensification of highly endothermic steam–methane reforming (SMR), ensured by in situ carbon capture through a solid sorbent, [...] Read more.
The production of blue hydrogen through sorption-enhanced processes has emerged as a suitable option to reduce greenhouse gas emissions. Sorption-enhanced steam–methane reforming (SESMR) is a process intensification of highly endothermic steam–methane reforming (SMR), ensured by in situ carbon capture through a solid sorbent, making hydrogen production efficient and more environmentally sustainable. In this study, a comprehensive energy model of SESMR was developed to carry out a detailed energy characterization of the process, with the aim of filling a current knowledge gap in the literature. The model was applied to a bench-scale multicycle SESMR/sorbent regeneration test to provide an energy insight into the process. Besides the experimental advantages of higher hydrogen concentration (90 mol% dry basis, 70 mol% wet basis) and performance of CO2 capture, the developed energy model demonstrated that SESMR allows for substantially complete energy self-sufficiency through the process. In comparison to SMR with the same process conditions (650 °C, 1 atm) performed in the same experimental rig, SESMR improved the energy efficiency by about 10%, further reducing energy needs. Full article
(This article belongs to the Special Issue Methane Reforming Processes)
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21 pages, 23731 KiB  
Article
Bi-Functional Catalyst/Sorbent for a H2-Rich Gas from Biomass Gasification
by Francesca Micheli, Enrica Mattucci, Claire Courson and Katia Gallucci
Processes 2021, 9(7), 1249; https://doi.org/10.3390/pr9071249 - 19 Jul 2021
Cited by 5 | Viewed by 2269
Abstract
The aim of this work is to identify the effect of the CaO phase as a CO2 sorbent and mayenite (Ca12Al14O33) as a stabilizing phase in a bi-functional material for CO2 capture in biomass syngas [...] Read more.
The aim of this work is to identify the effect of the CaO phase as a CO2 sorbent and mayenite (Ca12Al14O33) as a stabilizing phase in a bi-functional material for CO2 capture in biomass syngas conditioning and cleaning at high temperature. The effect of different CaO weight contents is studied (0, 56, 85, 100 wt%) in sorbents synthesized by the wet mixing method. These high temperature solid sorbents are upgraded to bi-functional compounds by the addition of 3 or 6 wt% of nickel chosen as the metal active phase. N2 adsorption, X-ray diffraction, scanning electronic microscopy, temperature-programmed reduction analyses and CO2 sorption study were performed to characterize structural, textural, reducibility and sorption properties of bi-functional materials. Finally, sorption-enhanced reforming of toluene (chosen as tar model), of methane then of methane and toluene with bi-functional compounds were performed to study the best material to improve H2 content in a syngas, provided by steam biomass gasification. If the catalytic activity on the sorption enhanced reforming of methane exhibits a fast fall-down after 10–15 min of experimental test, the reforming of toluene reaches a constant conversion of 99.9% by using bi-functional materials. Full article
(This article belongs to the Special Issue Methane Reforming Processes)
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14 pages, 2891 KiB  
Article
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Performance—Part I
by Donatella Barisano, Giuseppe Canneto, Francesco Nanna, Antonio Villone, Emanuele Fanelli, Cesare Freda, Massimiliano Grieco, Giacinto Cornacchia, Giacobbe Braccio, Vera Marcantonio, Enrico Bocci, Pier Ugo Foscolo and Steffen Heidenreich
Processes 2021, 9(7), 1104; https://doi.org/10.3390/pr9071104 - 25 Jun 2021
Cited by 11 | Viewed by 2700
Abstract
Biomass gasification for energy purposes has several advantages, such as the mitigation of global warming and national energy independency. In the present work, the data from an innovative and intensified steam/oxygen biomass gasification process, integrating a gas filtration step directly inside the reactor, [...] Read more.
Biomass gasification for energy purposes has several advantages, such as the mitigation of global warming and national energy independency. In the present work, the data from an innovative and intensified steam/oxygen biomass gasification process, integrating a gas filtration step directly inside the reactor, are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen, carbon monoxide, carbon dioxide, and methane) and contaminants. Experimental test sets were carried out at 0.25–0.28 Equivalence Ratio (ER), 0.4–0.5 Steam/Biomass (S/B), and 780–850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data, the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm3dry/kgdaf and a producer gas with a dry composition of 27–33%v H2, 23–29%v CO, 31–36%v CO2, 9–11%v CH4, and light hydrocarbons lower than 1%v were also observed. Correspondingly, a Low Heating Value (LHV) of 10.3–10.9 MJ/Nm3dry and a cold gas efficiency (CGE) up to 75% were estimated. Overall, the collected data allowed for the assessment of the preliminary performances of the intensified gasification process and provided the data to validate a simulative model developed through Aspen Plus software. Full article
(This article belongs to the Special Issue Methane Reforming Processes)
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