Search Results (29)

Cavitation is a phase-change phenomenon from the liquid to the gas phase due to an increased flow velocity. As it causes severe erosion and noise, it is harmful to hydraulic machinery such as pumps, valves, and screw propellers. However, it can be utilized for water treatment, in chemical reactors, and as a mechanical surface treatment, as radicals and impacts at the point of cavitation bubble collapse can be utilized. Mechanical surface treatment using cavitation impacts is called “cavitation peening”. Cavitation peening causes less pollution because it uses water to treat the mechanical surface. In addition, cavitation peening improves on traditional methods in terms of fatigue strength and the working life of parts in the automobile, aerospace, and medical fields. As cavitation bubbles are utilized in cavitation peening, the study of cavitation bubbles has significant value in improving this new technique. To achieve this, many numerical analyses combined with field experiments have been carried out to measure the stress caused by bubble collapse and rebound, especially when collapse occurs near a solid boundary. Understanding the mechanics of bubble collapse can help to avoid unnecessary surface damage, enabling more accurate surface preparation, and improving the stability of cavitation peening. The present study introduces three cavitation bubble types: single, cloud, and vortex cavitation bubbles. In addition, the critical parameters, governing equations, and high-speed camera images of these three cavitation bubble types are introduced to support a broader understanding of the collapse mechanism and characteristics of cavitation bubbles. Then, the results of the numerical and experimental analyses of non-spherical cavitation bubbles are summarized. Full article

As the fatigue properties of as-built components of additively manufactured (AM) metals are considerably weaker than those of wrought metals because of their rougher surface, post-processing is necessary to improve the fatigue properties. To demonstrate the improvement in the fatigue properties of AM metals via post-processing methods, the fabrication of AlSi10Mg, i.e., PBF–LS/AlSi10Mg, through powder bed fusion (PBF) using laser sintering (LS) and its treatment via submerged laser peening (SLP), using a fiber laser and/or a Nd/YAG laser, was evaluated via plane bending fatigue tests. In SLP, laser ablation (LA) is generated by a pulsed laser and a bubble is generated after LA, which behaves like a cavitation bubble that is referred to as “laser cavitation (LC)”. In this paper, LA-dominated SLP is referred to as “laser treatment (LT)”, while LC collapse-dominated SLP is referred to as “laser cavitation peening (LCP)”, as the impact of LC collapse is used for peening. It was revealed that SLP using a fiber laser corresponded with LT rather than LCP. It was demonstrated that the fatigue strength at N = 10⁷ was 85 MPa for LCP and 103 MPa for the combined process of blasting (B) + LT + LCP, whereas the fatigue strength of the as-built specimen was 54 MPa. Full article

Pistol shrimp generate cavitation bubbles. Cavitation impacts due to bubble collapses are harmful phenomena, as they cause severe damage to hydraulic machinery such as pumps and valves. However, cavitation impacts can be utilized for mechanical surface treatment to improve the fatigue strength of metallic materials, which is called “cavitation peening”. Through conventional cavitation peening, cavitation is generated by a submerged water jet, i.e., a cavitating jet or a pulsed laser. The fatigue strength of magnesium alloy when treated by the pulsed laser is larger than that of the jet. In order to drastically increase the processing efficiency of cavitation peening, the mechanism of pistol shrimp (specifically when used to create a cavitation bubble), i.e., Alpheus randalli, was quantitatively investigated. It was found that a pulsed water jet generates a cavitation bubble when a shrimp snaps its claws. Furthermore, two types of cavitation generators were developed, namely, one that uses a pulsed laser and one that uses a piezo actuator, and this was achieved by mimicking a pistol shrimp. The generation of cavitation bubbles was demonstrated by using both types of cavitation generators: the pulsed laser and the piezo actuator. Full article

High-entropy alloys have been widely used in engineering manufacturing due to their hardness, good wear resistance, excellent corrosion resistance, and high-temperature oxidation resistance. However, it is inevitable that metallurgical defects, such as micro cracks and micro pores, are produced when preparing the coating, which affects the overall performance of the alloy to a certain extent. In view of this situation, cavitation water jet peening (CWJP) was used to strengthen the AlCoCrFeNi high-entropy alloy coating. The effect of CWJP impact time on the microstructure and mechanical properties of CWJP were investigated. The results show that CWJP can form an effective hardening layer on the surface layer of the AlCoCrFeNi high-entropy alloy. When the CWJP impact time was 4 h, the microhardness of the surface layer of the specimen was harder than that of 2 h and 6 h, and the CWJP impact time had little effect on the thickness of the hardening layer. Observing the surface of the untreated and CWJP-treated specimens using the EBSD test, it was evident that the microstructure was significantly homogenized, the grains were refined, and the proportion of small-angle grain boundaries increased. The system reveals the grain refinement mechanism of the AlCoCrFeNi high-entropy alloy coating during plastic deformation. This study aims to provide a new surface strengthening method for obtaining high-performance AlCoCrFeNi high-entropy alloy coatings. Full article

In numerous industries such as drilling, peening, cleaning, etc., a cavitating jet is adopted. However, it is challenging to simulate the cavitating flow field numerically with accuracy. The flow field of the organ pipe cavitation nozzle is simulated in this research using the RNG k−ε, DES, and LES turbulence models. The LES model can more accurately predict the periodic shedding of a cavitating cloud, which is basically consistent with the jet morphology captured with a high−speed camera. The flow pattern, cavitating cloud evolution and shedding period of a cavitating jet are analyzed. The findings demonstrate that the LES model produces a cavitating effect inside the nozzle that is superior to those produced by the RNG k−ε and DES models. The vortex rings in the diffusion section are simulated using the LES model, which accelerates cavitation. The cavitating clouds of the organ pipe nozzle show periodic evolutions, with stages of generation, development, shedding and collapse. The periodic shedding of the cavitating clouds exhibits a similar pattern in the vorticities simulated using the LES model, and the vorticities display the small-scale structures where the cavitating bubbles collapse. This study can provide a reference for the simulation of a cavitating jet and the analysis of the cavitating mechanism. Full article

Cavitation water jet peening is an efficient and green surface treatment technology. The dual-nozzle can realize a cavitation water jet in air (non-submerged condition), which can be used for the surface treatment of large structures. The flow field characteristics of the dual-nozzle determine the cavitation effect. In this paper, the simulation of a cavitation water jet in air is carried out using Fluent software. The flow field characteristics containing velocity distribution, impact pressure, and gas phase volume fraction distribution are studied in detail. Furthermore, the effects of the nozzle structure parameters and incidence pressure on flow field characteristics are discussed. It was found that the structure parameters of the inner nozzle have a great influence on the flow field characteristics. Setting a contraction segment and expansion segment can improve the impact pressure and increase the intensity of the cavitation jet. Increasing the throat diameter and incidence pressure of the internal nozzle is also beneficial to improve the impact pressure and cavitation intensity. In order to assure a good cavitation effect, nozzle optimization should be performed. This study has guiding significance for the design of the dual-nozzle for a non-submerged cavitation water jet. Full article

The impact induced by cavitation bubble collapse can be utilized for mechanical surface treatment to improve fatigue properties of metals including additive manufactured metallic materials. A peening method using cavitation impact induced by a pulsed laser is called “laser cavitation peening (LCP)”. Normally, a Q-switched Nd:YAG laser, whose pulse width is a few nanoseconds, is used for LCP, which improves the fatigue strength. The problem with LCP is that the processing time is too slow. If a laser pulse whose pulse width is a few hundred microseconds can be utilized for LCP, the repetition frequency can be increased drastically using other types of laser systems such as a fiber laser. In the present paper, in order to reveal the possibility of LCP using a pulsed laser width of a few hundred microseconds, the use of LCP with a normal-oscillation Nd:YAG laser (pulse width ≈ 200 μs) was investigated. It is demonstrated that LCP with the normal-oscillation Nd:YAG laser produced curvature in an aluminum alloy plate. The shock pressure wave and impulsive vibration of the target surface at the first collapse of laser cavitation (LC), which was induced by the normal-oscillation Nd:YAG laser, was 3–4 times larger than those of laser ablation (LA). Full article

Marine flow-passing components are susceptible to cavitation erosion (CE), and researchers have worked to find ways to reduce its effects. Laser Shock Peening (LSP), a material strengthening method, has been widely used in aerospace and other cutting-edge fields. In recent years, LSP has been used in cavitation resistance research. However, the current LSP research does not realize a comprehensive predictive assessment of the material’s CE resistance. This paper uses m stresses to develop a comprehensive set of strengthening effect prediction models from LSP to CE using finite element analysis (FEA). Results show that the LSP-1 sample (4 mm spot, 10 J energy) introduced a compressive residual stress value of 37.4 MPa, better than that of 16.6 MPa with the LSP-2 sample (6 mm spot, 10 J energy), which is generally consistent with the experimental findings; the model predicts a 16.35% improvement in the resistance of LSP-1 sample to water jet damage, which is comparable to the experimental result of 14.02%; additionally, interactions between micro-jets do not predominate the cavitation erosion process and the final CE effect of the material is mainly due to the accumulation of jet-material interaction. Full article

During submerged laser peening using a pulsed laser, a bubble that behaves like cavitation is generated after laser ablation (LA). The bubble is referred to as laser cavitation (LC). The amplitude of the shockwave in water generated by LA is larger than that of LC; however, the impact passing through the target metal during LC is larger than that of LA. LC impact can be utilized for peening at optimized conditions. Thus, submerged laser peening is referred to as “laser cavitation peening”, as the peening method using the cavitation impact is known as “cavitation peening”. The impact induced by a hemispherical bubble is more aggressive than that of a spherical bubble with a microjet. Laser cavitation peening can improve the fatigue strength of metallic materials by producing work-hardening and introducing compressive residual stress. Three-dimensional additively manufactured metals (3D metals) such as titanium alloy are attractive materials for aviation components and medical implants; however, the fatigue strength of as-built components is nearly half of that of bulk metals, and this is an obstacle for the applications of 3D metals. In the present study, published research papers are reviewed to identify the key factors of laser cavitation peening, with additional visualization of LC and data. Then, improvements in the fatigue strength of metallic materials, including 3D metals treated by laser cavitation peening, are summarized. Full article

The phenomena of cavitation and cavitation erosion affect hydraulic machines, increasing their maintenance costs. Both these phenomena and also the methods of preventing the destruction of materials are presented. The compressive stress in the surface layer created from the implosion of cavitation bubbles depends on the aggressiveness of the cavitation, which in turn depends on the test device and test conditions, and also affects the erosion rate. Comparing the erosion rates of different materials tested using different tests devices, the correlation with material hardness was confirmed. However, no one simple correlation was obtained but rather several were achieved. This indicates that in addition to hardness, cavitation erosion resistance is also affected by other properties, such as ductility, fatigue strength and fracture toughness. Various methods such as plasma nitriding, shot peening, deep rolling and coating deposition used to increase resistance to cavitation erosion by increasing the hardness of the material surface are presented. It is shown that the improvement depends on the substrate, coating material and test conditions, but even using the same materials and test conditions large differences in the improvement can be sometimes gained. Moreover, sometimes a slight change in the manufacturing conditions of the protective layer or coating component can even contribute to a deterioration in resistance compared with the untreated material. Plasma nitriding can improve resistance by even 20 times, but in most cases, the improvement was about two-fold. Shot peening or friction stir processing can improve erosion resistance up to five times. However, such treatment introduces compressive stresses into the surface layer, which reduces corrosion resistance. Testing in a 3.5% NaCl solution showed a deterioration of resistance. Other effective treatments were laser treatment (an improvement from 1.15 times to about 7 times), the deposition of PVD coatings (an improvement of up to 40 times) and HVOF coatings or HVAF coatings (an improvement of up to 6.5 times). It is shown that the ratio of the coating hardness to the hardness of the substrate is also very important, and for a value greater than the threshold value, the improvement in resistance decreases. A thick, hard and brittle coating or alloyed layer may impair the resistance compared to the untreated substrate material. Full article

Water jet cavitation peening (WJCP) was used to strengthen the surface of nickel-based alloy 600. Residual stress, hardness, surface roughness, microstructure, and short-period oxidation behavior in untreated (UT) and WJCP-treated alloy 600 were characterized. A continuous oxide film was formed on the WJCP-treated surface after a short period of exposure, while it was discontinuous in the UT specimen. The change in oxidation behavior was attributed to the ultrafine grain and dislocation structure resulting from the WJCP treatment. Full article

Additive manufactured (AM) metals are attractive materials for medical implants, as their geometries are directly produced from computer-aided design (CAD)/computer-aided manufacturing (CAM) data. However, the fatigue properties of AM metals are weak compared with bulk metals, which is an obstacle to the practical applications of AM metals. To improve the fatigue properties of AM metals, we developed a mechanical surface treatment using laser cavitation. When we irradiate a pulsed laser to a metallic surface in water, laser ablation is generated, and a bubble that behaves like a cavitation is produced. The bubble is referred to as a “laser cavitation”. In the surface treatment using laser cavitation, we use the plastic deformation caused by the impact force at the bubble collapse and pulsed laser energy that produces local melting at the same time. Thus, the mechanical surface treatment using laser cavitation is a type of surface mechanical alloying. In this study, to demonstrate the improvement in the fatigue properties of AM metals, we treated titanium alloy Ti6Al4V, which was manufactured by direct metal laser sintering (DMLS), with laser cavitation, and we evaluated the surface morphology, roughness, residual stress, hardness, and finally tested it using a torsion fatigue test. Unmelted particles on the DMLS surface, which cause fatigue cracks, were melted and resolidified using laser cavitation, resulting in a reduction of the maximum heights of roughness (R_z) of about 75% and the arithmetical mean roughness (R_a) of about 84% of the non-peened one. Although tensile residual stresses of about 80–180 MPa were generated on the as-built surface, compressive residual stresses of about −80 MPa were introduced by laser cavitation. Furthermore, laser cavitation formed Ti₄O₅ oxide film, which increased the surface hardness by about 106%. Finally, we performed torsional fatigue tests and revealed that laser cavitation extended the fatigue life from 19,791 cycles to 36,288 cycles at an applied shear stress (τ_a) at 460 MPa, which is effective in suppressing crack initiation. Full article

Shot peening technologies can improve the performance of materials and extend the service life of parts. Cavitation water jet peening (CWJP) is a new shot peening technology that uses the shear effect of a high-speed jet in a submerged environment to produce a cluster of bubbles, thereby achieving a significant increase in impact performance. In this paper, CWJP was used to strengthen the surface of the 7075 aluminum alloy (Al7075), and the effects of CWJP with different scanning speeds on its microstructure and mechanical properties were investigated. The morphology evolution revealed that the plastic deformation of the sample surface became more serious and the surface roughness increased with the decrease in scanning speed. The distribution of residual stress and microhardness along the depth direction of the Al7075 was measured before and after the CWJP impact, and it was found that CWJP causes work hardening on the surface of the Al7075 and can convert the subsurface tensile stress of the Al7075 into compressive stress. The mechanism of grain refinement of the Al7075 during plastic deformation was systematically revealed. Therefore, CWJP can effectively improve the surface properties of the 7075 aluminum alloy. Full article

Shot peening is a dynamically developing surface treatment used to improve the surface properties modified by tool, impact, microblasting, or shot action. This paper reviews the basic information regarding shot peening methods. The peening processes and effects of the shot peening and cavitation peening treatments on the surface layer properties of metallic components are analysed. Moreover, the effects of peening on the operational performance of metallic materials are summarized. Shot peening is generally applied to reduce the surface roughness, increase the hardness, and densify the surface layer microstructure, which leads to work hardening effects. In addition, the residual compressive stresses introduced into the material have a beneficial effect on the performance of the surface layer. Therefore, peening can be beneficial for metallic structures prone to fatigue, corrosion, and wear. Recently, cavitation peening has been increasingly developed. This review paper suggests that most research on cavitation peening omits the treatment of additively manufactured metallic materials. Furthermore, no published studies combine shot peening and cavitation peening in one hybrid process, which could synthesize the benefits of both peening processes. Moreover, there is a need to investigate the effects of peening, especially cavitation peening and hybrid peening, on the anti-wear and corrosion performance of additively manufactured metallic materials. Therefore, the literature gap leading to the scope of future work is also included. Full article

The cavitation peening (CP) and cavitation abrasive jet polishing (CAJP) processes employ a cavitating jet to harden the surface or remove surface irregularities. However, a zero incidence angle between the jet and the surface limits the efficiency of these two processes. This limitation can be improved by introducing a secondary jet. The secondary jet interacts with the main jet, carrying bubbles to the proximity of the workpiece surface and aligning the disordered bubble collapse events. Through characterizing the treated surface of AL6061 in terms of the hardness distribution and surface roughness, it was found out that the secondary jet can increase the hardening intensity by 10%, whereas the material removal rate within a localized region increased by 66%. In addition, employing multiple secondary jets can create a patched pattern of hardness distribution. Another finding is that the hardening effect of the cavitation increases with the processing time at first and is then saturated. Full article