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Keywords = exergo–economic analysis

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36 pages, 3209 KB  
Article
Comparative Exergo-Economic, Exergo-Environmental, and Lifecycle Cost Analysis of High-Bypass Turbofan Engine Configurations
by Abdulrahman S. Almutairi, Hamad H. Almutairi, Abdulrahman H. Alenezi and Hamad M. Alhajeri
Aerospace 2026, 13(7), 614; https://doi.org/10.3390/aerospace13070614 - 6 Jul 2026
Abstract
Turbofan engine performance is critically sensitive to operating conditions, yet comprehensive frameworks that simultaneously assess exergo-economic, exergo-environmental, and lifecycle cost performance across realistic flight envelopes remain limited, particularly for Gulf-region climates. In this study, we present a comprehensive analysis of the exergo-economic, exergo-environmental, [...] Read more.
Turbofan engine performance is critically sensitive to operating conditions, yet comprehensive frameworks that simultaneously assess exergo-economic, exergo-environmental, and lifecycle cost performance across realistic flight envelopes remain limited, particularly for Gulf-region climates. In this study, we present a comprehensive analysis of the exergo-economic, exergo-environmental, and lifecycle costings of five different configurations of two-spool and triple-spool turbofan engines. The analysis was carried out for a wide range of four operating conditions, namely ambient temperature, flight altitude, Mach number, and % relative humidity, with emphasis on the climate conditions likely to be found in the Gulf region. The computational models developed were validated against published data to confirm their reliability. It was found that fuel consumption was the most significant contributor to total lifecycle ownership cost, between 60 and 75% of hourly operating cost over a 20-year service period. Ambient temperature, Mach number, and Cruise altitude represented the most significant drivers of long-term economic performance, with % relative humidity having little effect. Exergo-economic analysis showed that the major cost mechanisms changed dramatically with operating conditions. Exergy destruction and component inefficiencies determined the costs at Takeoff, with capital investment being the dominant factor when cruising. Increase in both or either ambient temperature and altitude was shown to reduce cost rates but simultaneously reduced thermo-economic efficiency via higher specific exergy costs. However, increase in Mach number enhances both exergy output and cost-effectiveness, confirming that specific exergy cost is a more reliable indicator of true system performance than cost rate alone. The two-spool configurations show superior specific CO2 emissions, with Case 3 recording the lowest emissions at Takeoff and Case 2 at Cruise. For exergy-based environmental indicators, Case 3 performs best at both Takeoff and Cruise, achieving the lowest environmental destruction coefficient and index, as well as the highest environmental benign index among all five configurations. These findings provide actionable guidance for engine selection, operational optimization, and sustainable propulsion system design. Full article
(This article belongs to the Section Aeronautics)
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28 pages, 4106 KB  
Article
Multi-Dimensional Analysis of a Compressed Air Energy Storage-Based Cogeneration System Integrated with Geothermal Energy Utilizing Abandoned Oil and Gas Wells
by Xingyi Wu and Xiaohui Su
Energies 2026, 19(13), 2980; https://doi.org/10.3390/en19132980 - 24 Jun 2026
Viewed by 163
Abstract
To tackle the intermittency of renewable energy and realize the repurposing of abandoned oil and gas wells, this study proposes a compressed air energy storage (CAES)-based cogeneration system integrated with geothermal energy and abandoned oil and gas wells, and conducts a five-dimensional comprehensive [...] Read more.
To tackle the intermittency of renewable energy and realize the repurposing of abandoned oil and gas wells, this study proposes a compressed air energy storage (CAES)-based cogeneration system integrated with geothermal energy and abandoned oil and gas wells, and conducts a five-dimensional comprehensive analysis covering exergy, exergoeconomic, exergoenvironmental, economic and environmental performance. The optimal operating parameters are determined as air compressed to 200 bar, an ORC turbine inlet pressure of 16 bar and an inlet temperature of 110 °C. The system’s annual total power generation is 2,971,416.5 kWh during low-power daytime operation, and 20,131,785 kWh during high-power nighttime operation. Compared with conventional CAES systems, the proposed system reduces total exergy destruction by 4121.35 kW and increases exergy efficiency from 48.49% to 63.38%. Coolers, geothermal heat exchangers and compressors are the main sources of exergy destruction cost and capital investment, while COM1, HE1 and HOT1 are the key components causing environmental impacts. The system realizes cogeneration of power, hydrogen and pure water, with a static payback period of about 5.4 years and significantly reduced TEWI value at elevated turbine inlet pressure. This system achieves multi-objective synergies in energy efficiency, economy and environment, providing a feasible scheme for the green repurposing of abandoned oil and gas wells and cascaded utilization of renewable energy. Full article
(This article belongs to the Special Issue Heat Transfer and Fluid Flows for Industry Applications—2nd Edition)
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20 pages, 2835 KB  
Article
A Low-Carbon-Emission Combined Cooling, Heating, and Power System Integrated with Heat Pump Technology: Thermodynamic and Thermal Economic Analysis
by Yangsong Yang, Jianlin Hua, Ronghao Chen and Weijia Huang
Processes 2026, 14(11), 1764; https://doi.org/10.3390/pr14111764 - 28 May 2026
Viewed by 257
Abstract
Against the backdrop of the global energy transition and decarbonization imperative targets, improving the efficiency of conventional energy systems while simultaneously reducing carbon emissions has become a pressing challenge. To address the widespread problem of insufficient waste heat utilization in combined cooling, heating, [...] Read more.
Against the backdrop of the global energy transition and decarbonization imperative targets, improving the efficiency of conventional energy systems while simultaneously reducing carbon emissions has become a pressing challenge. To address the widespread problem of insufficient waste heat utilization in combined cooling, heating, and power (CCHP) systems, this study proposes a novel low-carbon-emission CCHP system coupled with heat pump (HP) technology and a monoethanolamine (MEA)-based carbon capture and storage (CCS) subsystem. The HP unit enables cascaded recovery and temperature upgrading of low-grade waste heat from both the flue gas and the CCS regeneration column. A comprehensive five-dimensional evaluation framework—covering energy, exergy, life cycle environmental assessment, economic and exergoeconomic analyses—is established and benchmarked against a conventional low-carbon CCHP reference system. Thermodynamic results show that HP integration raises the overall energy efficiency from 74.25% to 81.22% and the waste heat recovery rate from 73.59% to 89.85%, while simultaneously reducing exergy losses by 365.06 kW and elevating exergy efficiency from 53.95% to 65.07%. Economic analysis reveals that the unit energy production cost decreases from 0.033 to 0.031 $/(kW·h), despite a marginal increase in unit power generation cost. Sensitivity analysis identifies operating hours and interest rate as the dominant cost drivers. Exergoeconomic analysis pinpoints the turbine, the CCS subsystem, and the compressor as contributing 67.02%, 17.11%, and 8.17% of the total exergoeconomic losses, respectively, identifying them as the primary targets for future optimization. These findings provide a theoretical foundation and engineering guidance for the development and deployment of high-efficiency, low-carbon multi-generation energy systems. Full article
(This article belongs to the Section Energy Systems)
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29 pages, 11825 KB  
Article
Exergo-Economic Assessment of Power Generation Cycles in LNG Regasification Terminals
by Juan González-Quel, Carlos Arnaiz del Pozo and Ángel Jiménez Álvaro
Appl. Sci. 2026, 16(11), 5394; https://doi.org/10.3390/app16115394 - 28 May 2026
Viewed by 364
Abstract
Energy efficiency is a critical avenue for reducing carbonaceous emissions across fossil fuel value chains. Specifically, utilization of liquefied natural gas (LNG) exergy for power generation upon regasification in an import terminal offers the opportunity to partially retrieve the energy invested during liquefaction. [...] Read more.
Energy efficiency is a critical avenue for reducing carbonaceous emissions across fossil fuel value chains. Specifically, utilization of liquefied natural gas (LNG) exergy for power generation upon regasification in an import terminal offers the opportunity to partially retrieve the energy invested during liquefaction. Power generation arises as a promising avenue to accomplish this by using ambient air or seawater to supply heat to a working fluid, while the regasified LNG stream behaves as the heat sink of the thermal machine. However, a trade-off between cycle complexity (capital investment) and process efficiency exists. To identify it, in this work, three Rankine cycle configurations, which operate through indirect heat exchange without the need of fuel combustion, are analyzed with a consistent methodology from an exergo-economic perspective. Using a 2.13 mtpa LNG regasification terminal without LNG exergy utilization as the baseline for the techno-economic assessment, the simplest configuration consisting of a two-pressure level propane cycle (C3) achieved an exergy efficiency of 34.0% and a levelized cost of electricity (LCOE) of 89.4 €/MWh. A cycle carrying out an expansion of a portion of the regasified LNG and employing a CO2 loop for the high temperature range (C1CO2) achieved an exergy efficiency of 42.5% but with a higher LCOE of 99.7 €/MWh. Finally, the most capital-intensive design, comprising two stages with a hydrocarbon mixed refrigerant and propane as working fluids (MRC3), reached an efficiency of 55.2% and a cost of electricity of 118.5 €/MWh. The exergy analysis revealed that minimizing the MITA of cryogenic exchangers should be prioritized to improve cycle performance. However, even when large LNG regasification capacities (>6 mtpa) are considered, the most cost-effective solution (C3) generates profits during less than 45% of the time in the electricity market from 2024 of an LNG importing region such as Spain, indicating a relatively low economic potential for power generation without complementary heat sources. Full article
(This article belongs to the Special Issue New Challenges in Thermodynamics)
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39 pages, 4822 KB  
Article
Enhancing Sustainability Through a Hybrid Organic Rankine Cycle and Hydrogen Production Systems: A Thermo-Economic Analysis
by Biagio Morrone, Andrea Unich, Domenico De Falco, Antonio Mariani and Saif Serag
Energies 2026, 19(8), 1862; https://doi.org/10.3390/en19081862 - 10 Apr 2026
Viewed by 749
Abstract
This study investigates the integration of Organic Rankine Cycle systems with hydrogen production and use to enhance energy efficiency and economic viability in waste heat recovery applications. A comprehensive thermodynamic, exergoeconomic, and environmental assessment evaluates multiple ORC configurations and six working fluids across [...] Read more.
This study investigates the integration of Organic Rankine Cycle systems with hydrogen production and use to enhance energy efficiency and economic viability in waste heat recovery applications. A comprehensive thermodynamic, exergoeconomic, and environmental assessment evaluates multiple ORC configurations and six working fluids across hospital and hotel facilities. The analysis quantifies component-level exergy costs, system-level economics, and operational CO2 emission reductions, focusing on optimal sizing strategies and threshold conditions under which hydrogen storage enhances energy autonomy without compromising economic viability. Results reveal fundamental design trade-offs: Basic ORC achieved the lowest LCOE at 0.033 $/kWh through operational simplicity, while complex configurations extract up to 70% more power at 14–32% higher cost. N-pentane exhibits superior thermodynamic–economic performance in the Parallel Dual ORC configuration, achieving 20% thermal efficiency and 40% exergy efficiency. R1233zd emerges as the preferred alternative from a safety perspective, exhibiting comparable performance with minimal penalties in both power generation and efficiency metrics. System-level analysis shows that properly sized ORC–hydrogen integration reduces Hospital 1 user LCOEtot from 0.23 $/kWh to 0.069 $/kWh—a 70% reduction achieved by minimizing grid dependence. Environmental benefits strongly correlate with grid carbon intensity, with operational CO2 emission reductions ranging from 181 tons annually in Spain to 752 tons in Poland. Full article
(This article belongs to the Special Issue Numerical Study of Waste and Exhaust Heat Recovery)
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43 pages, 7597 KB  
Article
4E Analysis of Alternative Configurations in Mobile Air Conditioning Used in Electromobility and Conventional Vehicles
by D. Méndez-Méndez, J. F. Ituna-Yudonago, J. J. Ramírez-Minguela, J. M. Belman-Flores and V. Pérez-García
Appl. Sci. 2026, 16(6), 3071; https://doi.org/10.3390/app16063071 - 22 Mar 2026
Viewed by 668
Abstract
This study analyzes four alternative cycle configurations for the traditional vapor compression system used in conventional, hybrid, and electric vehicles, taking low-GWP alternatives for the substitution of R134a. These are cycle with an internal heat exchanger and thermostatic expansion valve (IHX + TEV); [...] Read more.
This study analyzes four alternative cycle configurations for the traditional vapor compression system used in conventional, hybrid, and electric vehicles, taking low-GWP alternatives for the substitution of R134a. These are cycle with an internal heat exchanger and thermostatic expansion valve (IHX + TEV); cycle with an internal heat exchanger and short tube (IHX + ST); cycle with an ejector (EC); and cycle with an ejector and internal heat exchanger (EC + IHX). Similarly, the energy, exergy, exergoeconomic, and environmental impact of these configurations were analyzed using synthetic refrigerants with a GWP of less than 150. The results indicate that, using the EC + IHX configuration, the COP for refrigerants R1234yf, R1234ze(E), R1243zf, and R516A is the highest, increasing by more than 20%. Using R1243zf in the EC configuration can reduce the total cost ratio compared to other refrigerants. On the other hand, the use of IHX cycle configurations with R444A and R445A decreases the exergy efficiency and increases the total cost ratio by up to 35% and 70%, respectively. Additionally, the Total Equivalent Warming Impact (TEWI) analysis showed reductions up to 20% for ejector cycle configurations using R1234ze(E), R1234yf, R1243zf, and R516A. Full article
(This article belongs to the Special Issue Novel Ecofriendly Refrigeration System: Technology and Application)
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37 pages, 2220 KB  
Article
Comparative Exergoeconomic Analysis of Three Vapour-Compression Refrigeration System Configurations
by Sergio Castro-Hernández, Martín Salazar-Pereyra, Wenceslao C. Bonilla-Blancas, Alejandro Torres-Aldaco, Raúl Lugo-Leyte and Helen D. Lugo-Méndez
Appl. Sci. 2026, 16(5), 2483; https://doi.org/10.3390/app16052483 - 4 Mar 2026
Cited by 1 | Viewed by 738
Abstract
Vapour-compression refrigeration and cooling systems represent a significant share of global electricity consumption, being estimated to account for approximately 10% to 20% of the worldwide electricity demand, which highlights their critical impact on energy efficiency and sustainability. In this context, improving the thermodynamic [...] Read more.
Vapour-compression refrigeration and cooling systems represent a significant share of global electricity consumption, being estimated to account for approximately 10% to 20% of the worldwide electricity demand, which highlights their critical impact on energy efficiency and sustainability. In this context, improving the thermodynamic and exergoeconomic performance of refrigeration cycles, as well as the appropriate selection of the refrigerant, has become a key research priority. Therefore, this work aims to comparatively evaluate the energy, exergy, exergy cost, and exergoeconomic performance of three vapour-compression refrigeration cycle configurations: a simple cycle, a two-stage cycle with a flash tank, and a two-stage cycle with a flash tank and a mixing chamber. Six refrigerants (R134a, R600a, R290, R1234yf, R1234ze (E), and R717) were analysed under evaporation temperatures of 228–238 K and condensation temperatures of 298–308 K. The performance evaluation was carried out using the Fuel–Product–Residue (FPR) methodology, considering the coefficient of performance (COP), exergy efficiency, system irreversibilities, and exergy and exergoeconomic costs. The results indicate that the incorporation of the mixing chamber increases the COP by up to 7% and the exergy efficiency by up to 6% compared to the simple cycle, while reducing exergoeconomic costs by up to 10% for the most favourable refrigerants. Among the working fluids analysed, R600a exhibits the best overall performance (COP up to 4.3 and an exergy efficiency of 33%), followed by R290 and R717, whereas R1234yf shows the lowest efficiencies (COP ≈ 3.7 and exergy efficiency ≈ 28%) and the highest exergoeconomic costs. These findings demonstrate that the design of vapour-compression refrigeration systems should involve the joint selection of the cycle configuration and the refrigerant based on integrated energy, exergy, and exergoeconomic criteria. Overall, the results highlight that both the refrigerant and the cycle configuration must be selected simultaneously, considering energy, exergy, and exergoeconomic criteria, to achieve more efficient and sustainable industrial applications. Full article
(This article belongs to the Special Issue Novel Ecofriendly Refrigeration System: Technology and Application)
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27 pages, 7990 KB  
Article
A Comparative Study and Experimental Investigation of Multi-Objective Optimization for Geothermal-Driven Organic Rankine Cycle
by Kaiyi Xie, Haotian He and Yuzheng Li
Modelling 2026, 7(2), 44; https://doi.org/10.3390/modelling7020044 - 25 Feb 2026
Viewed by 789
Abstract
This paper investigates an Organic Rankine Cycle (ORC) system for low-to-medium temperature heat recovery using comparative thermodynamic, exergoeconomic and economic modelling. A working-fluid study considering environmental and thermodynamic perspectives is conducted. A 20 kW ORC unit is tested and used as a feasibility [...] Read more.
This paper investigates an Organic Rankine Cycle (ORC) system for low-to-medium temperature heat recovery using comparative thermodynamic, exergoeconomic and economic modelling. A working-fluid study considering environmental and thermodynamic perspectives is conducted. A 20 kW ORC unit is tested and used as a feasibility and trend-consistency reference to support the modelling assumptions and practical operating bounds. A parametric study then examines the effects of evaporator pressure, condensation temperature, superheat, subcooling and heat-exchanger pinch-point temperature differences on net power output, first- and second-law efficiencies, total product cost and total capital investment under prescribed boundary conditions. Multi-objective optimization is applied to identify Pareto-optimal trade-offs and representative compromise solutions. Results show an intermediate evaporator pressure maximizes net power output, while lower condensation temperature generally improves efficiency; superheat has limited efficiency impact but should ensure safe operation, and a small subcooling margin (around 3 °C) mitigates cavitation risk. The best overall performance is obtained with an evaporator pinch of 3 °C and a condenser pinch of 5–9 °C; tightening pinch constraints increases required heat-transfer area and makes heat exchangers the main cost bottleneck for high-efficiency solutions. Full article
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22 pages, 1690 KB  
Article
Balancing Efficiency and Economics in Organic Rankine Cycles with Multistage Turbines for Sustainable Waste Heat Utilization
by Sattam Alharbi, Nasser Alanazi, Maha Alharbi, Mamdouh H. Alshammari, Apostolos Pesyridis and Fuhaid Alshammari
J. Mar. Sci. Eng. 2026, 14(3), 264; https://doi.org/10.3390/jmse14030264 - 27 Jan 2026
Viewed by 1550
Abstract
Thermal energy rejected through exhaust gases and cooling systems in marine propulsion units and conventional power plants represents a significant yet underutilized opportunity for improving energy efficiency and reducing carbon emissions. The Organic Rankine Cycle (ORC) has emerged as an effective technology for [...] Read more.
Thermal energy rejected through exhaust gases and cooling systems in marine propulsion units and conventional power plants represents a significant yet underutilized opportunity for improving energy efficiency and reducing carbon emissions. The Organic Rankine Cycle (ORC) has emerged as an effective technology for converting such waste heat into useful power using organic working fluids with favorable thermophysical properties. This study presents a comprehensive thermodynamic, economic, and exergo-economic evaluation of an ORC system incorporating single-stage and multistage turbine arrangements, using R245fa, R123, and R365mfc as working fluids. A validated cycle model is coupled with key economic indicators, including Net Present Value (NPV), Levelized Cost of Electricity (LCOE), and payback period, together with a simplified exergo-economic framework based on exergy destruction costs. The results demonstrate that implementing ORC-based waste heat recovery significantly enhances overall system performance by converting rejected thermal energy into electricity and improving thermal efficiency. Multistage turbine configurations further strengthen performance, increasing net power output and efficiency, with the multistage R245fa system generating more than 530,000 kWh annually. Economically, the single-stage R245fa configuration achieves the lowest LCOE (0.021 USD/kWh) and the shortest payback period, below eight years. Exergo-economic analysis shows that multistage turbines can reduce exergy destruction costs by more than 80%, with benefits becoming pronounced at heat source temperatures above 170 °C. Full article
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20 pages, 2924 KB  
Article
Energy–Exergy–Exergoeconomic Evaluation of a Two-Stage Ammonia Refrigeration Cycle Under Industrial Operating Conditions
by Ayşe Bilgen Aksoy and Yunus Çerçi
Appl. Sci. 2026, 16(3), 1163; https://doi.org/10.3390/app16031163 - 23 Jan 2026
Viewed by 1039
Abstract
Improving the thermodynamic and economic performance of industrial refrigeration systems is essential for reducing energy consumption and enhancing cold chain sustainability. This study presents an integrated energy, exergy, and exergoeconomic assessment of a full-scale two-stage ammonia (R717) vapor compression refrigeration system operating under [...] Read more.
Improving the thermodynamic and economic performance of industrial refrigeration systems is essential for reducing energy consumption and enhancing cold chain sustainability. This study presents an integrated energy, exergy, and exergoeconomic assessment of a full-scale two-stage ammonia (R717) vapor compression refrigeration system operating under real industrial conditions in Türkiye. Experimental data from 33 measurement points were used to perform component-level thermodynamic balances under steady-state conditions. The results showed that the evaporative condenser exhibited the highest heat transfer rate (426.7 kW), while the overall First Law efficiency of the system was 63.71%. Exergy analysis revealed that heat exchangers are the dominant sources of irreversibility (>45%), followed by circulation pumps with a notably low Second Law efficiency of 11.56%. The exergoeconomic assessment identified the circulation pumps as the components with the highest loss-to-cost ratio (2.45 W/USD). An uncertainty analysis confirmed that the relative ranking of system components remained robust within the measurement uncertainty bounds. The findings indicate that, although the existing NH3 configuration provides adequate performance, significant improvements can be achieved by prioritizing pump optimization, maintaining higher compressor loading, and implementing advanced variable-speed fan control strategies. Full article
(This article belongs to the Section Applied Thermal Engineering)
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23 pages, 1506 KB  
Article
Exergoeconomic Assessment of a Cogeneration Unit Using Biogas
by Ana Lívia Formiga Leite de Lima, Carlos Antônio Cabral dos Santos, Alvaro Antonio Villa Ochoa, Daniel Rodríguez López, Paula Suemy Arruda Michima, José Ângelo Peixoto da Costa and Gustavo de Novaes Pires Leite
Processes 2026, 14(1), 134; https://doi.org/10.3390/pr14010134 - 30 Dec 2025
Viewed by 568
Abstract
Biogas, a promising fuel for present and future generations, is produced from the anaerobic digestion of organic waste generated by the condominium itself. Therefore, this work aims to evaluate the exergoeconomic performance of a biogas cogeneration unit designed to meet the electrical and [...] Read more.
Biogas, a promising fuel for present and future generations, is produced from the anaerobic digestion of organic waste generated by the condominium itself. Therefore, this work aims to evaluate the exergoeconomic performance of a biogas cogeneration unit designed to meet the electrical and thermal energy demands of a residential condominium in the city of Teresina, Piauí, Northeast Brazil. The cogeneration unit consists of an internal combustion engine (ICE) coupled to an electric generator (genset) to produce electricity, and a heat exchanger that recovers part of the exhaust-gas heat to heat water. The analysis was conducted based on the concepts of Thermodynamics and Exergoeconomics, using the SPECO (Specific Exergy Costing) methodology to define the exergetic costs of the system. The novelty of the work lies in applying the SPECO exergoeconomic analysis to a small-scale biogas cogeneration unit fueled by residential organic waste. The achieved electricity production was 167.40 kW, and the heat transfer rate at the exchange rate was 51.55 kW. The results revealed that the exergy destroyed in the internal combustion chamber (ICE) was 223.65 kW, whereas that in the heat exchanger was significantly higher at 45.67 kW. The exergy efficiency of the ICE reached 39.19%, and the heat exchanger efficiency was around 9%. In financial terms, the cost of exergy destroyed in the ICEC was USD/h 135, but in the heat exchanger, it was dramatically higher at USD/h 158.40. The cost of producing hot water (product) was considered extremely high (USD/GJ 38.98). The relative difference parameter in the heat exchanger also has a value much higher than expected (10.240). This is because the product’s cost (USD/GJ 38.98) is well above the cost of fuel (USD/GJ 3.468). This study concludes that the cogeneration unit is more justifiable by the savings generated through thermal energy production than by electricity production alone, since the cogeneration system significantly enhances performance, raising both the energetic and exergetic efficiencies to 55% and 48%, respectively, thereby confirming the added value of the simultaneous utilization of heat and power. Full article
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40 pages, 5505 KB  
Article
Thermo-Economic Assessment of the Organic Rankine Cycle Combined with an Ejector Cooling Cycle Driven by Low-Grade Waste Heat
by Wichean Singmai, Pichet Janpla, Kittiwoot Sutthivirode, Tongchana Thongtip and Natthawut Ruangtrakoon
Energies 2025, 18(24), 6408; https://doi.org/10.3390/en18246408 - 8 Dec 2025
Cited by 2 | Viewed by 849
Abstract
This paper proposes an energy, exergy, economic, and exergoeconomic (4E) analysis of an Organic Rankine Cycle (ORC) enhanced by an ejector refrigeration system. The two systems are combined via an intercooler, where the unwanted heat is transferred to the ejector cooling loop. The [...] Read more.
This paper proposes an energy, exergy, economic, and exergoeconomic (4E) analysis of an Organic Rankine Cycle (ORC) enhanced by an ejector refrigeration system. The two systems are combined via an intercooler, where the unwanted heat is transferred to the ejector cooling loop. The major objective is to reduce the discharge pressure of the expander so that higher power is achieved. However, the combined system requires more equipment and energy input, and, hence, 4E analysis is an efficient tool for assessing the feasibility of it in practical use based on a comprehensive analysis. This study aims to provide a systematic 4E-based evaluation of an ORC integrated with an ejector cooling cycle under realistic tropical conditions. The innovation of this work lies in combining unified thermodynamic, economic, and exergoeconomic assessments to quantify both performance enhancement and cost interactions attributable to condenser-side cooling. The findings offer significant insights into the dominant thermal–economic trade-offs, identify key cost drivers within the ORC + ECC configuration, and highlight operating conditions that maximize the power output and minimize the electricity generation cost. These results contribute practical guidelines for improving the feasibility and deployment of ORC–ejector systems for low-grade heat recovery applications. A theoretical model is formulated to examine both energy and exergy performance indicators together with key economic metrics. Parametric investigations are conducted to investigate the effects of the intercooler temperature (16–22 °C) and generator temperature (70–85 °C) on overall system performance. It is found that the integration of an ejector cooling cycle (ORC + ECC) can significantly enhance the thermo-economic potential of waste heat power generation systems compared to a standard ORC, from both exergoeconomic and LCOE perspectives. The exergoeconomic analysis identified that, while the expander dominates the cost of the standard ORC, the condenser and cooling tower become critical components of the ORC + ECC due to their high exergy-destruction costs. At the system level, the LCOE results confirm that the ORC + ECC can achieve 37–38% lower electricity generation costs compared to the standard ORC. Full article
(This article belongs to the Section A: Sustainable Energy)
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37 pages, 4235 KB  
Article
Optimization-Based Exergoeconomic Assessment of an Ammonia–Water Geothermal Power System with an Elevated Heat Source Temperature
by Asli Tiktas
Energies 2025, 18(19), 5195; https://doi.org/10.3390/en18195195 - 30 Sep 2025
Cited by 9 | Viewed by 1426
Abstract
Geothermal energy has been recognized as a promising renewable resource for sustainable power generation; however, the efficiency of conventional geothermal power plants has remained relatively low, and high investment costs have limited their competitiveness with other renewable technologies. In this context, the present [...] Read more.
Geothermal energy has been recognized as a promising renewable resource for sustainable power generation; however, the efficiency of conventional geothermal power plants has remained relatively low, and high investment costs have limited their competitiveness with other renewable technologies. In this context, the present study introduced an innovative geothermal electricity generation system aimed at enhancing energy efficiency, cost-effectiveness, and sustainability. Unlike traditional configurations, the system raised the geothermal source temperature passively by employing advanced heat transfer mechanisms, eliminating the need for additional energy input. Comprehensive energy, exergy, and exergoeconomic analyses were carried out, revealing a net power output of 43,210 kW and an energy efficiency of 30.03%, notably surpassing the conventional Kalina cycle’s typical 10.30–19.48% range. The system’s annual electricity generation was 11,138.53 MWh, with an initial investment of USD 3.04 million and a short payback period of 3.20 years. A comparative assessment confirmed its superior thermoeconomic performance. In addition to its technoeconomic advantages, the environmental performance of the proposed configuration was quantified. A streamlined life cycle assessment (LCA) was performed with a functional unit of 1 MWh of net electricity. The proposed system exhibited a carbon footprint of 20–60 kg CO2 eq MWh−1 (baseline: 45 kg CO2 eq MWh−1), corresponding to annual emissions of 0.22–0.67 kt CO2 eq for the simulated output of 11,138.53 MWh. Compared with coal- and gas-fired plants of the same capacity, avoided emissions of approximately 8.6 kt and 5.0 kt CO2 eq per year were achieved. The water footprint was determined as ≈0.10 m3 MWh−1 (≈1114 m3 yr−1), which was substantially lower than the values reported for fossil technologies. These findings confirmed that the proposed system offered a sustainable alternative to conventional geothermal and fossil-based electricity generation. Multi-objective optimization using NSGA-II was carried out to maximize energy and exergy efficiencies while minimizing total cost. Key parameters such as turbine inlet temperature (459–460 K) and ammonia concentration were tuned for performance stability. A sensitivity analysis identified the heat exchanger, the first condenser (Condenser 1), and two separators (Separator 1, Separator 2) as influential on both performance and cost. The exergoeconomic results indicated Separator 1, Separator 2, and the turbine as primary locations of exergy destruction. With an LCOE of 0.026 USD/kWh, the system emerged as a cost-effective and scalable solution for sustainable geothermal power production without auxiliary energy demand. Full article
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24 pages, 2932 KB  
Article
Exergoeconomic Analysis of a Milk Pasteurization System Assisted by Geothermal Energy with the Use of an Organic Rankine Cycle
by Fatih Akkurt and Riza Buyukzeren
Appl. Sci. 2025, 15(16), 9183; https://doi.org/10.3390/app15169183 - 21 Aug 2025
Cited by 1 | Viewed by 2498
Abstract
This study investigates the exergoeconomic performance of a milk pasteurization system powered by geothermal energy, operating across geothermal source temperatures (GSTs) ranging from 80 °C to 110 °C. The system uses geothermal heat as its primary energy source, while the cooling process is [...] Read more.
This study investigates the exergoeconomic performance of a milk pasteurization system powered by geothermal energy, operating across geothermal source temperatures (GSTs) ranging from 80 °C to 110 °C. The system uses geothermal heat as its primary energy source, while the cooling process is supported by a vapor compression refrigeration cycle driven by electricity generated through an Organic Rankine Cycle (ORC). The analysis was carried out in three stages: determining system parameters for each GST level, conducting detailed energy and exergy analyses, and performing an exergoeconomic evaluation using the specific exergy costing (SPECO) method. The results show that both energy and exergy efficiencies decline as GST increases. Energy efficiency varies between 88.30% and 78.53%, while exergy efficiency ranges from 72.86% to 58.02%. In parallel, unit-specific manufacturing costs increase with higher GST. Electricity production costs range from 610 to 900 USD·MWh−1, and the cost of pasteurized milk varies between 3.76 and 6.53 USD·ton−1. These findings offer practical insights into how geothermal source temperature affects the thermodynamic and economic performance of such systems, contributing to the broader understanding of sustainable dairy processing technologies. Full article
(This article belongs to the Section Applied Thermal Engineering)
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23 pages, 4430 KB  
Article
Exergetic Analysis and Design of a Mechanical Compression Stage—Application for a Cryogenic Air Separation Plant
by Adalia Andreea Percembli (Chelmuș), Arthur Dupuy, Lavinia Grosu, Daniel Dima and Alexandru Dobrovicescu
Entropy 2025, 27(5), 532; https://doi.org/10.3390/e27050532 - 16 May 2025
Cited by 2 | Viewed by 1516
Abstract
This study focuses on the compression area of a cryogenic air separation unit (ASU). The mechanism of exergy consumption in the compressor was revealed. The influence of the compression ratio and of the isentropic efficiency per stage give arguments for proper choice of [...] Read more.
This study focuses on the compression area of a cryogenic air separation unit (ASU). The mechanism of exergy consumption in the compressor was revealed. The influence of the compression ratio and of the isentropic efficiency per stage give arguments for proper choice of these decisional parameters. For the purchase cost of the compressor, an exergoeconomic correlation based on the exergetic product represented by the compression ratio and the isentropic efficiency as the Second Law coefficient of performance was used instead of the common thermo-economic one based only on the cost of materials. The impact of the suction temperature on the compressor operating performance is shown, making the gap between the compression stage and the associated intercooler. After optimization of the global system, a specific exergy destruction is assigned to each inter-stage compression cooler. To fit this optimum exergy consumption, a design procedure for the inter-stages and final coolers based on the number of heat transfer units (NTU-ε) method and the number of exergy units destroyed (NEUD) is shown. Graphs are provided that make the application of the method straightforward and much easier to use compared to the usual logarithmic mean temperature difference. A 25% increase in the compression ratio per stage leads to a decrease in the exergy efficiency of 3%, while the purchase cost of the compressor rises by 80%. An increase in the isentropic efficiency of the compressor from 0.7 to 0.85 leads to an increase in the exergetic performance coefficient of 21%, while the compressor purchase cost triples. Full article
(This article belongs to the Special Issue Thermodynamic Optimization of Energy Systems)
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