Search Results (32)

To address the environmental risks associated with large-scale stockpiling of red mud (RM) and coal gangue (CG) and the demand for their high-value utilization, this study proposes a ternary concrete system incorporating RM, fly ash (FA), and CG aggregate. The effects of RM content, FA content, CG aggregate replacement rate, and water-to-binder ratio on workability, mechanical properties, and frost resistance durability were systematically investigated through orthogonal experiments, with the underlying micro-mechanisms revealed by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results indicate that workability is predominantly governed by the water-to-binder ratio, while the micro-aggregate effect of FA significantly enhances fluidity. Mechanical properties are most significantly influenced by RM content; under a 20% CG aggregate replacement rate and a 0.45 water-to-binder ratio, an optimal compressive strength was achieved with a low content combination of RM and FA. Frost resistance deteriorated markedly with increasing RM and FA content, with the high-content group approaching the failure threshold after only 25 freeze–thaw cycles, occurring 50 and 125 cycles earlier than the medium- and low-content groups, respectively. Macro-micro results indicate a synergistic threshold at 20% red mud and 45% fly ash, yielding a compressive strength of 24.96 MPa. This value exceeds the 24.87 MPa of the 10% red mud + 45% fly ash group and the 21.90 MPa of the 10% red mud + 55% fly ash group. Microstructurally, this group also exhibits superior C-S-H gel uniformity and narrower crack widths compared to the others. Excessive incorporation of red mud and fly ash leads to agglomeration of unhydrated particles and increased porosity, aligning with the observed macroscopic strength degradation. This research identifies and quantifies the synergistic threshold governing RFCTSWC performance evolution, providing theoretical support for engineering applications of solid waste concrete. Full article

The co-occurring relationships between ilmenite and gangue minerals in ilmenite deposits, as well as fine mineral embedding particle sizes, are complex. During the beneficiation process, grinding ilmenite finely is necessary to achieve sufficient individual mineral dissociation and the efficient recovery of ilmenite. During this process, a large number of fine-grained minerals can easily be generated, which adversely affects flotation separation. Micro–nanobubbles have been proven to effectively enhance the flotation separation efficiency of fine-grained minerals, as their cavitation characteristics are closely related to the flotation performance of the minerals. In order to fully understand the cavitation characteristics of micro–nanobubbles and their impact on the flotation recovery of fine-grained ilmenite, a series of experiments were conducted using methods such as the bubble cavitation property test, micro-flotation experiments, zeta potential analysis, the contact angle test, adsorption capacity detection, and PBM monitoring. The results indicate that during the process of slurry cavitation, appropriate concentrations of 2-octanol, cycle treatment times, and external inflation volume are conducive to the formation of micro–nanobubbles. Compared with deionized water without cavitation, cavitated micro–nanobubble water is more beneficial for the flotation separation of fine particulate ilmenite, titanaugite, and olivine. The presence of micro–nanobubbles can effectively promote the adsorption of combined collectors on mineral surfaces, significantly enhancing the hydrophobicity of the minerals, with an even stronger promoting effect observed under the treatment of 2-octanol. Micro–nanobubbles can adsorb a portion of the collectors originally attached to the mineral surfaces, thereby decreasing the absolute value of the surface potential of the minerals, which is beneficial for mineral aggregation. The introduction of micro–nanobubbles promotes the aggregation of fine ilmenite iron ore particles into flocculent bodies. 2-Octanol can reduce the size of the micro–nanobubbles generated during the cavitation process of the mineral slurry and, to a certain extent, weaken the phenomenon of bubble coalescence, so they demonstrate a greater advantage in facilitating the aggregation phenomenon. Full article

A gold mine located in western China is facing the problem of a low concentrate grade, significantly hindering its economic benefits. Preliminary assessments indicate that this is caused by gangue minerals that are prone to floating and sliming, necessitating suppression in the flotation process. The effect of fenugreek polysaccharide gum (FGM) upon the flotation separation of arsenopyrite (representative of Au-bearing minerals) and pyrophyllite (a typical gangue mineral) was investigated; its industrial potential was verified through actual ore flotation and pilot plant testing. Additionally, the selective inhibition mechanism of FGM on pyrophyllite was elucidated. The flotation tests of pure minerals indicated that pyrophyllite has a high natural floatability; thus, it cannot be separated from arsenopyrite at low alkaline pH (7–9); smaller pyrophyllite particle sizes, especially −0.038 mm fractions, significantly decreased the arsenopyrite recovery; FGM can eliminate this adverse effect to a large extent through its selective depression of the flotation of pyrophyllite. For real ore systems, FGM also exhibited superior performance compared with the commonly used silicate and SHMP; closed-circuit flotation tests showed that the gold grade of the concentrate increased by 3.90 g/t and the enrichment ratio increased by 2.53 with the addition of FGM. As of now, FGM has increased the profits by USD 1.715 M in the past two years by improving concentrate grade and recovery efficiency. According to the results of contact angle, zeta potential, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS), the selective adsorption of FGM onto the pyrophyllite surface was the reason for the positive effect; the interaction primarily involved the Al sites on the pyrophyllite surface and the –OH on FGM molecules. Full article

Coal mine gangue cementation filling technology has increasingly become an effective and major means of dealing with “coal mining under buildings, railways, and bodies of water” and other complex hard-to-mine coal seams; but also, an important part of a large number of treatments of coal gangue stockpiled on the ground is to realize the green mining of coal mines. Coal mine cement filling often contains gangue particles with particle sizes larger than 15 mm; however, the viscometer and rheometer currently used at home and abroad are unable to accurately measure the rheological parameters of the slurry containing large-particle-sized gangue. In order to accurately measure the rheological parameters of slurry containing large-sized gangue particles combined with the site filling materials, the torque values obtained on the mixing blades at different speeds were generated by the combined action of the slurry between the blade side edge and the mixing drum wall, as well as the slurry between the blade lower edge and the mixing drum bottom. A new type of gangue slurry rheometer was developed. The new type of gangue slurry rheometer mainly included components such as the power system, sensing system, mechanical system, and other auxiliary units. Finally, using Fluent software ANSYS2023 to numerically simulate the fluidity of the slurry under the same conditions, the results obtained after the calculation and the test results showed that the error was within a reasonable range, indicating the correctness of the test principles of the new gangue slurry rheometer and the effectiveness of the instrument. This research offers new insights for accurately measuring the rheological parameters of particles with large sizes. Full article

During the extraction and utilization of coal resources, a large amount of CO₂ and coal-based solid wastes (CBSW), such as coal gangue, are generated. To reduce the carbon and waste emissions, an effective approach is to mineralize the CO₂ with the CBSW and then backfill the mineralized materials into the goaf area. However, efficient CO₂ mineralization is challenging due to the low reactivity of coal gangue. To this end, mechanical activation was used for the modification of coal gangue, and the mechanical activation mechanism of coal gangue was revealed from a microcosmic perspective by dry powder laser particle size testing (DPLPST), X-ray diffractometer (XRD) analysis, Fourier-transform infrared spectrometer (FTIR) analysis, and scanning electron microscopy (SEM). The results showed that compared with the unground coal gangue, the average particle size of coal gangue after 0.5 h, 1 h, and 1.5 h milling decreases by 94.3%, 95%, and 95.3%, respectively; additionally, the amorphous structures of the coal gangue after milling increase, and their edges and corners gradually diminish. After the pressure mineralization of coal gangues with different activation times, thermogravimetric (TG) analysis was performed, and the CO₂ mineralization effect of the mechanically activated coal gangue was explored. It is found that the carbon fixation capacity of the coal gangue after 0.5 h, 1.0 h, and 1.5 h mechanical activation is increased by 1.18%, 3.20%, and 7.57%, respectively. Through the XRD and SEM, the mechanism of CO₂ mineralization in coal gangue was revealed from a microcosmic perspective as follows: during the mineralization process, alkali metal ions of calcium and magnesium in anorthite and muscovite are leached and participate in the mineralization reaction, resulting in the formation of stable carbonates such as calcium carbonate. Full article

Coal gangue slurry filling technology is an effective way of utilizing coal gangue solid waste resources rationally, and its fluidity and sedimentation behavior have an essential influence on filling performance. However, evaluation and optimization methods for the fluidity and sedimentation performance of coal gangue slurry filling materials (CSFMs) are still scarce. In order to solve this problem, based on the fractal grading theory, this paper carried out an experimental study on the influence of the fractal dimension on the flow characteristics of CSFMs, revealed the impact of the fractal dimension on the flow performance of slurry, and constructed a CSFM flow performance evaluation and optimization model based on the fractal dimension. At the same time, the influence of the fractal dimension on solid mass fraction and particle distribution in the CSFM sedimentation process was analyzed using a sedimentation experiment. Combined with fitting analysis and model construction, a CSFM sedimentation performance evaluation method based on fractal dimension D was proposed. The results show that (1) the slump, expansion, and yield stress of CSFMs increased first and then decreased with the increase in the fractal dimension, and the bleeding rate of CSFMs decreased with the rise in the fractal dimension. The analysis of the consistency coefficient of CSFMs shows that the increase in the proportion of fine particles will increase the consistency coefficient. (2) The fitting analysis indicates that the fractal dimension D of CSFMs is negatively correlated with the sedimentation performance P_S. The change in D is most significant in the range of 2.3 to 2.4, where the slurry’s stability is poor. When D exceeds 2.5, the slurry’s stability improves significantly. (3) Based on the evaluation of flow performance and settlement performance, the flow performance and settlement performance of CSFMs with fractal dimensions between 2.50 and 2.59 achieve the best balance, which ensures the reliability of long-distance transportation and construction quality. The research results can provide a reference for the pipeline transportation of whole gangue slurry and have important practical significance for realizing the large-scale disposal of gangue solid waste and green mining of coal mines. Full article

Oxide copper minerals are commonly extracted via acidic leaching, using acids such as H₂SO₄, HCl, or HNO₃. These strong acids are the most widely used because of their high dissolution kinetics. However, their main concern is the high acid consumption because copper oxide deposits contain large amounts of acid-consuming gangue. This paper proposes using an alternative aqueous alkaline monosodium glutamate (MSG) system to leach copper oxide minerals. Tenorite (CuO) was used as the copper oxide mineral under study. The influence of process variables (such as temperature and glutamate concentration) and kinetics of this system on copper leaching from tenorite were studied. The results showed that temperature has a significant effect on copper dissolution rates. Increased temperature from 15 °C to 60 °C enhanced the copper extraction from 9.1% to 97.7% after 2 h. Leaching kinetics were analyzed using the shrinking core model (SCM) under various conditions, indicating that the leaching rate presented a mixed control. This method, however, fails to describe leaching for broad particle sizes due to its requirement for single-sized solid grains. This study demonstrated that a large particle size distribution in tenorite supported a successful extension of the SCM for leaching it from mixed glutamate solutions. The activation energy for the 15–60 °C temperature range was calculated to be 102.6 kJ/mol for the chemical control. Full article

Aiming at the problems of the large storage, complex composition, low comprehensive utilization rate, and high environmental impact of coal gangue, this paper carried out experimental research on the preparation of iron oxide red from high-iron gangue by calcination activation, acid leaching, extraction, and the hydrothermal synthesis of coal gangue. The experimental results show that when the calcination temperature of coal gangue is 500 °C, the calcination time is 1.5 h, the optimal concentration of iron removal is 6 mol/L, the acid leaching temperature is 80 °C, the acid leaching time is 1 h, and the liquid——solid mass ratio is 4:1; the iron dissolution rate can reach 87.64%. A solvent extraction method (TBP-SK–hydrochloric acid system) was used to extract the leachate, and a solution with iron content up to 99.21% was obtained. By controlling the optimum hydrothermal conditions (pH = 9, temperature 170 °C, reaction time 5 h), high-purity iron oxide red product can be prepared; the yield is 80.07%. The red iron oxide was characterized by XRD, SEM-EDS, particle-size analysis, and ICP-OES. The results show that the red iron oxide peak has a cubic microstructure, an average particle size of 167.16 μm, and a purity of 99.16%. The quality of the prepared iron oxide red product meets the requirement of 98.5% of the “YHT4 Iron oxide Standard for ferrite”. It can be used as a raw material to produce high-performance soft magnetic ferrite. In summary, this experimental study on the preparation of iron oxide red from coal gangue is of great significance for the comprehensive utilization of coal gangue to realize the sustainable development of the environment and economy. Full article

The deformation and re-crushing characteristics of different lithological caving crushed gangues in mine goaf directly affect the overburden strata movement, which significantly affects the surface subsidence of mining goaf. The effect of particle size on the re-crushing characteristics of different lithological caving crushed gangues in mine goaf is investigated in this study based on an innovative compression–AE (acoustic emission) measuring method. The results showed the following: (1) The compression deformation was divided into three stages: rapid, slow, and stable compaction. With the increase in axial pressure, the large particle skeletons were destroyed, medium particles were displaced and slid, and small particles filled the pores. (2) For singular lithologies, stress was positively correlated with pressure, and porosity was negatively correlated with stress. The composite sample was between the singular gangue samples. (3) The fractal dimension of crushed gangue samples was exponentially related to the proportion of gangue in singular and combined lithologies. (4) The cumulative AE count and energy of the combined lithological gangue samples were between those of the singular samples. The research results provide a theoretical foundation for further research into the characteristics of the overlying strata, surface movement, and safety management of the goaf. Full article

The mining of coal resources is accompanied by a large amount of solid waste such as gangue, which seriously affects the ecological environment. The gangue grouting backfilling technique can achieve the dual goals of gangue disposal and surface deformation control by injecting gangue slurry into the underground. The bearing mechanical characteristics of gangue slurry directly affect the surface deformation control effect of the grouting backfilling technique. In this study, a loading simulation system of grouting backfilling materials was designed, uniaxial confined compression tests were conducted, and the self–bearing mechanism of large particle–sized gangue slurry with different fluidities under instantaneous and creep loading modes was investigated. Additionally, the mechanical characteristics of the compacted body (i.e., the gangue slurry after creep loading) were analyzed. The results indicate that the self–bearing process of gangue slurry can be divided into three stages: the rapid compression and drainage stage, the pore compaction and water bleeding stage, and the particle crushing and elastic–plastic deformation stage. The uniaxial compressive stress–strain curve of a compacted body can be classified into four stages: elastic stage, yield stage, reinforcement stage, and crushing stage, and the strength of the compacted body is affected by the loading time and fluidity of the slurry. When the slurry with a fluidity of 240 mm is subjected to constant pressure for 3 h, the compressive strength of the slurry reaches the maximum value of 4.98 MPa, and 13.1% stress damage occurs when the constant pressure reaches 4 h. This research provides a theoretical basis for the improvement of the proportion and bearing characteristics of gangue grouting materials. Full article

Aiming at the problems of large water secretion, poor suspensibility and low strength of cemented aeolian sand (AS)-fly ash (FA) backfill (CAFB) mixtures, CAFB was doped with fine coal gangue (CG) particles crushed to less than 4 mm and configured as cemented aeolian sand-coal gangue-fly ash backfill (CACFB) mixtures, in which coal gangue accounted for 8% of the mass ratio of the slurry. Through UCS and rheological experiments, using the response surface methodology and an orthogonal design, the following conclusions were drawn: (1) With the increase in ordinary Portland cement (PO) and slurry concentration, the UCS of the CACFB increased. (2) With the increase in the FA dosage, the UCS of the CACFB decreased first and then increased due to the gradual increase in FA dosage, destroying the reasonable ratio of the material and leading to the reduction in the material’s UCS, and with the growth in time, the volcanic ash effect of the FA caused the UCS of the material to increase. (3) With the increases in slurry concentration, the yield stress and viscosity coefficient of the slurry increased. (4) Reasonable proportions for CACFB should ensure the strength characteristics and rheological properties of the material. Through theoretical and experimental research, the final reasonable proportions were as follows: the concentrations of slurry, AS, CG, FA and PO were 77.5%, 42%, 8%, 17.5% and 10%, respectively. This ensured that the UCSs of the CACFB at 3 d, 7 d and 28 d were 1.2 MPa, 2.5 MPa and 4.3 MPa, respectively; the yield stress of the CACFB was 495 Pa, and the viscosity coefficient was 3.97 Pa·s. These reasonable proportions of the CACFB can meet the strength index and flow property of material industrial experiments. Full article

Red mud (RM) is a common industrial byproduct that is characterized by high alkalinity, high pollution, and difficult utilization. In this paper, gangue (CG), flue gas desulfurization gypsum (FGD), and silicate cement (PC) were used to assist red mud in the preparation of red mud-based composite filler material (RMC), aiming at the large-scale resource utilization of RM. The effects of the mass ratio of RM/CG, the mass ratio of FGD/(RM + CG), and the water–solid ratio (WCR) on the multi-angle properties of RMC were investigated and the optimal ratios were determined. The results showed that the RM/CG was 7:1, FGD/(RM + CG) was 4%, and WCR was 0.51 (RMC8), and the system could increase the RM content to 70%. The microstructural analysis of RMC using a specific surface area and porosity analyzer (BET), X-ray diffractometer (XRD), and scanning electron microscope (SEM) showed that its hydration products could remodel the pore structure, encapsulate and cement the coarse and fine particles into a dense matrix, and play a certain alkali reduction role, which revealed the microscopic synergistic mechanism between multiple solid wastes. The study shows that the comprehensive disposal of RM reduces the pollution released into the environment and provides new ideas for the green development of mines. Full article

Backfill mining has significant advantages in safe mining, solid waste utilization and ecological environmental protection, but solid waste materials (tailings, gangue and coal gasification slag, etc.), as derivative residues of the chemical and metallurgical industries, contain a large number of heavy metal elements, which is posing great challenges to the underground environment after backfill. In order to study the feasibility of bentonite for reducing the permeability of gangue/tailing sand cemented backfill body, relevant tests were carried out from the basic performance index, flow performance and mechanical properties of paste backfill materials. The test results show that bentonite has a significant effect on the water secretion rate of cemented fillers, and also promotes the improvement of slump and diffusion diameter of backfill slurry. The enhancement effect of mechanical properties in the early stage is not obvious, mainly concentrated in the middle and late stages of specimen curing. With the increase of bentonite content, the 28-day uniaxial compressive strength increased from 7.1 MPa and 7.9 MPa to 8.7 MPa and 9.0 MPa, respectively. Bentonite is filled between the pores of the cemented backfill with its fine particles and water swelling, which can reduce the porosity and permeability of the gangue and tailings cemented backfill. Therefore, on the premise of satisfying the flow and mechanical properties of paste backfill, bentonite can be used to improve the permeability of cemented backfill and reduce the leaching and migration of heavy metal ions. Full article

The use of cemented Aeolian sand-fly ash backfill (CAFB) material to fill the mining area to improve the surface subsidence damage caused by underground coal mining is in the development stage. Their performance with large overflow water and strength loss is not well understood. Few research has been conducted to understand the effects of aeolian sand and coal gangue on the rheological properties of CAFB with plasticizers. Therefore, this study aims to investigate the effects of a plasticizer on the rheological properties, specifically yield stress and viscosity, of CAFB prepared with aeolian sand and coal gangue. CAFB mixes containing 0%, 0.05%, and 0.1% plasticizers were prepared, and yield stress and viscosity were determined at different intervals. Additional tests, such as thermal analysis and zeta potential analysis, were also conducted. It was found that the rheological properties of CAFB are the comprehensive manifestation of the composite characteristics of various models. Reasonable particle size distribution and less plasticizer can ensure the stability of the slurry structure and reduce the slurry settlement and the risk of pipe blocking. The findings of this study will be beneficial in the design and production of CAFB material. Full article

The Mount Weld rare earth element (REE) deposit, Western Australia, is one of the largest of its type on Earth. Current mining exploits the high-grade weathered goethite-bearing resource that lies above, and which represents the weathering product of a subjacent carbonatite. The mineralogy, petrography, deportment of lanthanides among the different components, and variation in mineral speciation, textures, and chemistry are examined. Microanalysis, involving scanning electron microscope (SEM) imaging, electron probe microanalysis (EPMA) and laser ablation inductively coupled-plasma mass spectrometry (LA-ICP-MS), was conducted on sized fractions of three crushed and ground laterite ore samples from current and planned production, and a representative sample from the underlying carbonatite. High-magnification imaging of particles in laterite samples show that individual REE-bearing phases are fine-grained and extend in size well below the micron-scale. Nanoscale inclusions of REE-phosphates are observed in apatite, Fe-(Mn)-(hydr)oxides, and quartz, among others. These have the appearance, particularly in fluorapatite, of pervasive, ultrafine dusty domains. Apart from the discrete REE minerals and abundant nano- to micron-scale inclusions in gangue, all ore components analysed by LA-ICP-MS contain trace to minor levels of REEs within their structures. This includes apatite, where low levels of REE are confirmed in preserved igneous apatite, but also Fe- and Mn-(hydr)oxides in which concentrations of hundreds, even thousands of ppm are measured. This is significant given that Fe-(Mn)-(hydr)oxides are the most abundant component of the laterite and points to extensive mobility and redistribution of REEs, and especially HREE, during progressive lateritisation. Late-formed minerals, notably tiny grains of cerianite, reflect a shift to oxidising conditions. REE-fluorocarbonates are the main host for REEs in carbonatite and are systematically replaced by hydrated, Ca-bearing REE-phosphates (largely rhabdophane). The latter displays varied compositions but is characteristically enriched in HREE relative to monazite in the same sample. Fine-grained, compositionally heterogeneous rhabdophane is accompanied by minor amounts of other paragenetically late, hydrated phosphates with enhanced MREE/HREE relative to LREE (although still LREE-dominant). Minor, relict xenotime and zircon are significant HREE carriers. Ilmenite and pyrochlore group members contain REE but contribute only negligibly to the overall REE budget. Although the proportions of individual mineral species differ, the chemistry of key ore components are similar in different laterite samples from the current resource. Mineral signatures are, however, subtly different in the lower grade southeastern part of the deposit, including higher concentrations of HREE relative to LREE in monazite, rhabdophane, florencite and Fe-(Mn)-(hydr)oxides. Full article