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Keywords = multi-stage constant current charging

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22 pages, 10243 KB  
Article
A Novel Empirical Degradation-Guided Transformer–GRU Network for Predicting Battery Capacity Degradation
by Xiandao Lei, Chenyu Liu, Zeping Chen, Jin Fang, Shanshan Guo and Caiping Zhang
Batteries 2026, 12(3), 85; https://doi.org/10.3390/batteries12030085 - 2 Mar 2026
Viewed by 447
Abstract
Battery ageing is inevitable during operation, leading not only to performance degradation but to potential safety concerns. Consequently, accurate prediction of the state of health (SOH) of lithium-ion batteries is crucial for ensuring their safety and reliability. This study proposed a novel hybrid [...] Read more.
Battery ageing is inevitable during operation, leading not only to performance degradation but to potential safety concerns. Consequently, accurate prediction of the state of health (SOH) of lithium-ion batteries is crucial for ensuring their safety and reliability. This study proposed a novel hybrid neural network architecture that integrates a transformer module, an empirical degradation (ED) model, and a gated recurrent unit (GRU). The transformer module enhances the global representation of the feature sequence, while the ED model comprehensively considers the impact of temperature on the rate of battery capacity degradation, compensating the un-interpretability of the transformer architecture in predicting SOH. In addition, pseudo-incremental capacity curves have been obtained using charging fragments from multi-stage constant current fast charging, which solves the issue of extracting mechanism features under fast charging conditions. Experimental results demonstrate that, across a wide temperature range, the model maintains a low average RMSE between 0.43% and 0.59% for prediction horizons of 4 to 128 cycles. Specifically, the average RMSE is 0.87% at −5 °C and 0.37% between 25 °C and 55 °C. Compared to standalone data-driven models, the proposed hybrid architecture reduces prediction error by approximately 50% at 25 °C, exhibiting superior predictive performance and robustness. Full article
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26 pages, 6412 KB  
Article
Optimized Charging Strategy for Lithium-Ion Battery Based on Improved MFO Algorithm and Multi-State Coupling Model
by Shuangming Duan and Linglong Chen
World Electr. Veh. J. 2025, 16(10), 565; https://doi.org/10.3390/wevj16100565 - 2 Oct 2025
Viewed by 1449
Abstract
In lithium-ion battery charging, balancing charging speed with efficiency and state of health (SOH) is paramount. First, a multi-state electric-thermal-aging coupling model was developed to accurately reflect battery operating conditions. Second, a voltage-based multi-stage constant current-constant voltage (VMCC-CV) strategy was implemented, incorporating an [...] Read more.
In lithium-ion battery charging, balancing charging speed with efficiency and state of health (SOH) is paramount. First, a multi-state electric-thermal-aging coupling model was developed to accurately reflect battery operating conditions. Second, a voltage-based multi-stage constant current-constant voltage (VMCC-CV) strategy was implemented, incorporating an innovative V-SOC-Rint conversion mechanism—integrating voltage, state of charge (SOC), and internal resistance—to effectively mitigate thermal buildup during transitions. To optimize the VMCC-CV currents, an innovative enhancement was applied to the moth-flame optimization (MFO) algorithm, demonstrating superior performance over its traditional counterpart across diverse charging scenarios. Finally, three practical strategies were devised: rapid charging, multi-objective balanced charging, and enhanced safety performance charging. Relative to the manufacturer’s 0.75 C-CCCV protocol, the balanced strategy significantly accelerates charging, reducing time by 34.11%, while sustaining 93.54% efficiency and limiting SOH degradation to 0.006856%. Compared to conventional CCCV methods, the proposed approach offers greater versatility and applicability in varied real-world scenarios. Full article
(This article belongs to the Section Charging Infrastructure and Grid Integration)
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33 pages, 8005 KB  
Article
A Decoupled Two-Stage Optimization Framework for the Multi-Objective Coordination of Charging Efficiency and Battery Health
by Xin Yi, Lingxia Shi, Xiaoyang Chen and Xu Lei
Energies 2025, 18(19), 5180; https://doi.org/10.3390/en18195180 - 29 Sep 2025
Viewed by 667
Abstract
A fundamental challenge in lithium-ion battery charging is the inherent trade–off between charging speed and battery health. Fast charging tends to accelerate battery degradation, while slow charging extends downtime and intensifies range anxiety, heightening concerns over inadequate driving range during operation. This contradiction [...] Read more.
A fundamental challenge in lithium-ion battery charging is the inherent trade–off between charging speed and battery health. Fast charging tends to accelerate battery degradation, while slow charging extends downtime and intensifies range anxiety, heightening concerns over inadequate driving range during operation. This contradiction has become a key bottleneck restricting the advancement of electric vehicles. In response to the limitations of conventional charging strategies and optimization methods, which typically intensify this trade–off, this study proposes a novel two–stage fast charging optimization strategy for lithium–ion batteries. The proposed method first introduces a hybrid clustering algorithm that combines the canopy algorithm with bisecting K–means to achieve adaptive SOC staging. This staging is guided by the nonlinear characteristics of the internal resistance with respect to the state of charge (SOC), allowing for a data–driven division of charging phases. Following staging, a closed–loop optimization framework is developed. A wavelet neural network (WNN) is employed to precisely capture and approximate the nonlinear characteristics of the charging process for performance prediction, upon which a multi–strategy enhanced multi–objective particle swarm optimization (MOPSO) algorithm is applied to efficiently search for Pareto–optimal solutions that balance charging time and ohmic loss. In addition, an active learning mechanism is incorporated to refine the WNN using selectively sampled data iteratively, thereby improving prediction accuracy and the robustness of the optimization process. Experimental results demonstrate that when the SOC reaches 70%, the proposed method shortens the charging time by 12.5% and reduces ohmic loss by 31% compared with the conventional constant current–constant voltage (CC–CV) strategy, effectively achieving a balance between charging efficiency and battery health. Full article
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32 pages, 8765 KB  
Article
Hybrid Efficient Fast Charging Strategy for WPT Systems: Memetic-Optimized Control with Pulsed/Multi-Stage Current Modes and Neural Network SOC Estimation
by Marouane El Ancary, Abdellah Lassioui, Hassan El Fadil, Yassine El Asri, Anwar Hasni, Abdelhafid Yahya and Mohammed Chiheb
World Electr. Veh. J. 2025, 16(7), 379; https://doi.org/10.3390/wevj16070379 - 6 Jul 2025
Cited by 4 | Viewed by 1372
Abstract
This paper presents a hybrid fast charging strategy for static wireless power transfer (WPT) systems that synergistically combines pulsed current and multi-stage current (MCM) modes to enable rapid yet battery-health-conscious electric vehicle (EV) charging, thereby promoting sustainable transportation. The proposed approach employs a [...] Read more.
This paper presents a hybrid fast charging strategy for static wireless power transfer (WPT) systems that synergistically combines pulsed current and multi-stage current (MCM) modes to enable rapid yet battery-health-conscious electric vehicle (EV) charging, thereby promoting sustainable transportation. The proposed approach employs a memetic algorithm (MA) to dynamically optimize the charging parameters, achieving an optimal balance between speed and battery longevity while maintaining 90.78% system efficiency at the SAE J2954-standard 85 kHz operating frequency. A neural-network-based state of charge (SOC) estimator provides accurate real-time monitoring, complemented by MA-tuned PI control for enhanced resonance stability and adaptive pulsed current–MCM profiles for the optimal energy transfer. Simulations and experimental validation demonstrate faster charging compared to that using the conventional constant current–constant voltage (CC-CV) methods while effectively preserving the battery’s state of health (SOH)—a critical advantage that reduces the environmental impact of frequent battery replacements and minimizes the carbon footprint associated with raw material extraction and battery manufacturing. By addressing both the technical challenges of high-power WPT systems and the ecological imperative of battery preservation, this research bridges the gap between fast charging requirements and sustainable EV adoption, offering a practical solution that aligns with global decarbonization goals through optimized resource utilization and an extended battery service life. Full article
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15 pages, 5596 KB  
Article
Constant Power Charging Control Method for Isolated Vehicle-to-Vehicle Energy Transfer Converter
by Litong Zheng, Haoran Zhang, Xiuyu Zhang and Hongwei Li
Processes 2025, 13(7), 1999; https://doi.org/10.3390/pr13071999 - 24 Jun 2025
Cited by 1 | Viewed by 1135
Abstract
With the proliferation of electric vehicles (EVs), vehicle-to-vehicle (V2V) energy transfer has emerged as a critical technology for dynamic energy complementarity. This technology addresses “range anxiety”, thereby supporting carbon neutrality goals through the enhanced utilization of renewable-powered EVs. In order to achieve fast, [...] Read more.
With the proliferation of electric vehicles (EVs), vehicle-to-vehicle (V2V) energy transfer has emerged as a critical technology for dynamic energy complementarity. This technology addresses “range anxiety”, thereby supporting carbon neutrality goals through the enhanced utilization of renewable-powered EVs. In order to achieve fast, safe V2V charging and improve device portability, it is necessary to optimize the charging mode and simplify the device. Therefore, this paper proposes a hierarchical control strategy for constant power (CP) charging in a V2V device with a dual-active-bridge (DAB) converter topology. First, different from traditional constant voltage (CV) and constant current (CC) charging, a unified nonlinear DAB model integrating CV/CP/CC charging modes is proposed. Furthermore, sensorless current estimation based on finite-time disturbance observers further reduced the size of the device. Finally, a hierarchical control architecture was constructed by combining backstepping control theory, which ensures global stability of multi-stage charging processes through the dynamic adjustment of phase-shift ratios. The effectiveness of the proposed methodology was validated through simulation and hardware-in-the-loop experimental results. Full article
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23 pages, 3055 KB  
Article
Integrated Coordinated Control of Source–Grid–Load–Storage in Active Distribution Network with Electric Vehicle Integration
by Shunjiang Wang, Yiming Luo, Peng Yu and Ruijia Yu
Processes 2025, 13(5), 1285; https://doi.org/10.3390/pr13051285 - 23 Apr 2025
Cited by 5 | Viewed by 1545
Abstract
In line with the strategic plan for emerging industries in China, renewable energy sources like wind power and photovoltaic power are experiencing vigorous growth, and the number of electric vehicles in use is on a continuous upward trend. Alongside the optimization of the [...] Read more.
In line with the strategic plan for emerging industries in China, renewable energy sources like wind power and photovoltaic power are experiencing vigorous growth, and the number of electric vehicles in use is on a continuous upward trend. Alongside the optimization of the distribution network structure and the extensive application of energy storage technology, the active distribution network has evolved into a more flexible and interactive “source–grid–load–storage” diversified structure. When electric vehicles are plugged into charging piles for charging and discharging, it inevitably exerts a significant impact on the control and operation of the power grid. Therefore, in the context of the extensive integration of electric vehicles, delving into the charging and discharging behaviors of electric vehicle clusters and integrating them into the optimization of the active distribution network holds great significance for ensuring the safe and economic operation of the power grid. This paper adopts the two-stage “constant-current and constant-voltage” charging mode, which has the least impact on battery life, and classifies the electric vehicle cluster into basic EV load and controllable EV load. The controllable EV load is regarded as a special “energy storage” resource, and a corresponding model is established to enable its participation in the coordinated control of the active distribution network. Based on the optimization and control of the output behaviors of gas turbines, flexible loads, energy storage, and electric vehicle clusters, this paper proposes a two-layer coordinated control model for the scheduling layer and network layer of the active distribution network and employs the improved multi-target beetle antennae search optimization algorithm (MTTA) in conjunction with the Cplex solver for solution. Through case analysis, the results demonstrate that the “source–grid–load–storage” coordinated control of the active distribution network can fully tap the potential of resources such as flexible loads on the “load” side, traditional energy storage, and controllable EV clusters; realize the economic operation of the active distribution network; reduce load and voltage fluctuations; and enhance power quality. Full article
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29 pages, 5369 KB  
Article
Multi-Objective Optimization of Parking Charging Strategy for Extended-Range Hybrid Electric Vehicle Based on MOMSA
by Rong Yang, Jianxiang Lu, Zhiqi Sun and Wei Huang
World Electr. Veh. J. 2025, 16(4), 203; https://doi.org/10.3390/wevj16040203 - 1 Apr 2025
Cited by 1 | Viewed by 990
Abstract
Extended-range hybrid electric vehicles (E-RHEVs) require optimized parking charging strategies that consider both charging time and battery health. Existing research often neglects the crucial impact of ambient temperature and long-term cycling on battery degradation. This study addresses this gap by developing a novel [...] Read more.
Extended-range hybrid electric vehicles (E-RHEVs) require optimized parking charging strategies that consider both charging time and battery health. Existing research often neglects the crucial impact of ambient temperature and long-term cycling on battery degradation. This study addresses this gap by developing a novel parking charging strategy for E-RHEVs that leverages a temperature-dependent battery aging model and a Multi-Objective Mantis Search Algorithm (MOMSA)—a metaheuristic optimization algorithm designed to solve multi-objective problems by efficiently exploring trade-offs between conflicting objectives. The MOMSA optimizes a five-stage State-of-Charge-based Multi-stage Constant Current (SMCC) charging profile—a dynamic current adjustment strategy that minimizes battery capacity degradation by dividing the charging process into sequential phases. The MOMSA-based SMCC strategy achieves an optimal balance between charging time and battery capacity degradation across a range of ambient temperatures (5 °C to 35 °C). Compared to a conventional 0.5C CC-CV charging strategy, the MOMSA-based SMCC strategy demonstrably reduces battery degradation with a moderate increase in charging time. Furthermore, the MOMSA-based charging strategy outperforms a Multi-Objective Particle Swarm Optimization (MOPSO)-based approach, achieving comparable degradation mitigation while significantly reducing charging time. One-week cycling simulations under realistic driving conditions further validate the MOMSA-based charging strategy’s superior long-term performance in delaying battery degradation across various temperatures. This strategy extends E-RHEV battery lifespan while maintaining operational efficiency. Full article
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23 pages, 12257 KB  
Article
Optimal Charging Current Protocol with Multi-Stage Constant Current Using Dandelion Optimizer for Time-Domain Modeled Lithium-Ion Batteries
by Seongik Han
Appl. Sci. 2024, 14(23), 11320; https://doi.org/10.3390/app142311320 - 4 Dec 2024
Cited by 3 | Viewed by 3353
Abstract
This study utilized a multi-stage constant current (MSCC) charge protocol to identify the optimal current pattern (OCP) for effectively charging lithium-ion batteries (LiBs) using a Dandelion optimizer (DO). A Thevenin equivalent circuit model (ECM) was implemented to simulate an actual LiB with the [...] Read more.
This study utilized a multi-stage constant current (MSCC) charge protocol to identify the optimal current pattern (OCP) for effectively charging lithium-ion batteries (LiBs) using a Dandelion optimizer (DO). A Thevenin equivalent circuit model (ECM) was implemented to simulate an actual LiB with the ECM parameters estimated from the offline time response data obtained through a hybrid pulse power characterization (HPPC) test. For the first time, DO was applied to metaheuristic optimization algorithms (MOAs) to determine the OCP within the MSCC protocol. A composite objective function that incorporates both charging time and charging temperature was constructed to facilitate the use of DO in obtaining the OCP. To verify the performance of the proposed method, various algorithms, including the constant current-constant voltage (CC-CV) technique, formula method (FM), particle swarm optimization (PSO), war strategy optimization (WSO), jellyfish search algorithm (JSA), grey wolf optimization (GWO), beluga whale optimization (BWO), levy flight distribution algorithm (LFDA), and African gorilla troops optimizer (AGTO), were introduced. Based on the OCP extracted from the simulations using these MOAs for the specified ECM model, a charging experiment was conducted on the Panasonic NCR18650PF LiB to evaluate the charging performance in terms of charging time, temperature, and efficiency. The results demonstrate that the proposed DO technique offers superior charging performance compared to other charging methods. Full article
(This article belongs to the Section Energy Science and Technology)
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17 pages, 1503 KB  
Article
An Aging-Optimized State-of-Charge-Controlled Multi-Stage Constant Current (MCC) Fast Charging Algorithm for Commercial Li-Ion Battery Based on Three-Electrode Measurements
by Alexis Kalk, Lea Leuthner, Christian Kupper and Marc Hiller
Batteries 2024, 10(8), 267; https://doi.org/10.3390/batteries10080267 - 26 Jul 2024
Cited by 2 | Viewed by 3771
Abstract
This paper proposes a method that leads to a highly accurate state-of-charge dependent multi-stage constant current (MCC) charging algorithm for electric bicycle batteries to reduce the charging time without accelerating aging by avoiding Li-plating. First, the relation between the current rate, state-of-charge, and [...] Read more.
This paper proposes a method that leads to a highly accurate state-of-charge dependent multi-stage constant current (MCC) charging algorithm for electric bicycle batteries to reduce the charging time without accelerating aging by avoiding Li-plating. First, the relation between the current rate, state-of-charge, and Li-plating is experimentally analyzed with the help of three-electrode measurements. Therefore, a SOC-dependent charging algorithm is proposed. Secondly, a SOC estimation algorithm based on an Extended Kalman Filter is developed in MATLAB/Simulink to conduct high accuracy SOC estimations and control precisely the charging algorithm. The results of the experiments showed that the Root Mean Square Error (RMSE) of SOC estimation is 1.08%, and the charging time from 0% to 80% SOC is reduced by 30%. Full article
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15 pages, 4336 KB  
Article
Five-Stage Fast Charging of Lithium-Ion Batteries Based on Lamb Waves Depolarization
by Tong Wang and Wei Liang
Energies 2024, 17(12), 2992; https://doi.org/10.3390/en17122992 - 18 Jun 2024
Cited by 1 | Viewed by 1802
Abstract
Lithium-ion batteries are essential for the development of consumer electronics and electric vehicles due to their high energy density, low self-discharge rate, and easy maintenance. To optimize the performance of lithium-ion batteries and meet the battery requirements of devices, it is necessary to [...] Read more.
Lithium-ion batteries are essential for the development of consumer electronics and electric vehicles due to their high energy density, low self-discharge rate, and easy maintenance. To optimize the performance of lithium-ion batteries and meet the battery requirements of devices, it is necessary to charge the batteries at a faster rate. Therefore, this paper proposes a five-stage constant current charging method based on Lamb wave depolarization to enhance the charging efficiency. Specifically, the orthogonal experimental method is first used to determine the near-optimal value of the charging current in each stage of the five-stage constant current charging process. Subsequently, Lamb waves are introduced during the charging process of each constant current charging stage. Compared with the traditional five-stage constant current charging method, the five-stage constant current charging method based on Lamb wave depolarization improves the charging efficiency. The charging efficiency of the five-stage constant current charging method based on Lamb wave depolarization with an excitation voltage peak-to-peak amplitude Vpp of 120 and an excitation duration of 6 min is 20% higher than that of the traditional five-stage constant current charging method. The weakening of the polarization effect is positively correlated with the Lamb wave excitation voltage. In addition, the five-stage constant current charging method based on Lamb wave depolarization is superior to the five-stage constant current shelving depolarization charging method and the five-stage constant current negative pulse depolarization charging method in improving the charging efficiency. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
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14 pages, 7625 KB  
Article
Investigation of Lithium-Ion Battery Negative Pulsed Charging Strategy Using Non-Dominated Sorting Genetic Algorithm II
by Yixuan Huang, Shenghui Wang, Zhao Wang and Guangwei Xu
Electronics 2024, 13(11), 2178; https://doi.org/10.3390/electronics13112178 - 3 Jun 2024
Cited by 2 | Viewed by 2584
Abstract
To address the critical issue of polarization during lithium-ion battery charging and its adverse impact on battery capacity and lifespan, this research employs a comprehensive strategy that considers the charging duration, efficiency, and temperature increase. Central to this approach is the proposal of [...] Read more.
To address the critical issue of polarization during lithium-ion battery charging and its adverse impact on battery capacity and lifespan, this research employs a comprehensive strategy that considers the charging duration, efficiency, and temperature increase. Central to this approach is the proposal of a novel negative pulsed charging technique optimized using the Non-Dominated Sorting Genetic Algorithm II (NSGA-II). This study initiates the creation of an intricate electrothermal coupling model, which simulates variations in internal battery parameters throughout the charging cycle. Subsequently, NSGA-II is implemented in MATLAB to fine-tune pulsed charging and discharging profiles, generating a Pareto front showcasing an array of optimal solutions tailored to a spectrum of goals. Leveraging the capabilities of the COMSOL Multiphysics software 6.2 platform, a high-fidelity simulation environment for lithium-ion battery charging is established that incorporates three charging strategies: constant-current (CC) charging, a multi-stage constant-current (MS-CC) charging protocol, and a pulsed-current (PC) charging strategy. This setup works as a powerful instrument for assessing the individual effects of these strategies on battery characteristics. The simulation results strongly support the superiority of the proposed pulsed-current charging strategy, which excels in increasing the battery temperature and amplifying battery charge capacity. This dual achievement not only bolsters charging efficiency significantly but also underscores the strategy’s potential to augment both the practical utility and long-term viability of lithium-ion batteries, thereby contributing to the advancement of sustainable energy storage solutions. Full article
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23 pages, 7499 KB  
Article
Research on Optimum Charging Current Profile with Multi-Stage Constant Current Based on Bio-Inspired Optimization Algorithms for Lithium-Ion Batteries
by Shun-Chung Wang and Zhi-Yao Zhang
Energies 2023, 16(22), 7641; https://doi.org/10.3390/en16227641 - 17 Nov 2023
Cited by 8 | Viewed by 2627
Abstract
Compared with the conventional constant-current constant-voltage (CC-CV) charging method, the multi-stage constant-current (MSCC) charging method offers advantages such as rapid charging speed and high charging efficiency. However, MSCC must find the optimal charging current profile (OCCP) in order to achieve the aforementioned benefits. [...] Read more.
Compared with the conventional constant-current constant-voltage (CC-CV) charging method, the multi-stage constant-current (MSCC) charging method offers advantages such as rapid charging speed and high charging efficiency. However, MSCC must find the optimal charging current profile (OCCP) in order to achieve the aforementioned benefits. Hence, in this paper, five bio-inspired optimization algorithms (BIOAs), including particle swarm optimization (PSO), modified PSO (MPSO), grey wolf optimization (GWO), modified GWO (MGWO), and the jellyfish search algorithm (JSA), are applied to solve the problem of searching for the OCCP of the MSCC. The best solution-finding procedure is run on the MATLAB platform developed based on minimizing the objective function of combining charging time (CT) and energy loss (EL) with a proportional weight. Without requiring numerous and time-consuming actual charge-and-discharge experiments, a wide range of searches can be quickly achieved only through the battery equivalent circuit model (ECM) established. The theoretical derivation and correctness are confirmed via the simulation and experimental results, which demonstrate that the OCCPs obtained by using the devised charging strategies possess the shortest CT and the best charging efficiency (CE), and among them, MPSO has the best fitness value (FV). Compared with the traditional CC-CV method, the experimental results show that the maximum improvement rates (IRs) of the studied approaches in terms of six charging performance evaluation indicators (CPEIs), including CT, charging capacity (CHC), CE, charging energy (CWh), average temperature rise (ATR), and FV, are 21.10%, 0.40%, 0.24%, 2.85%, 18.86%, and 68.99%, respectively. Furthermore, according to the comprehensive evaluation with CPEIs, the top three with the best overall performance are the JSA, MPSO, and GWO methods, respectively. Full article
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23 pages, 10317 KB  
Article
A Data-Driven LiFePO4 Battery Capacity Estimation Method Based on Cloud Charging Data from Electric Vehicles
by Xingyu Zhou, Xuebing Han, Yanan Wang, Languang Lu and Minggao Ouyang
Batteries 2023, 9(3), 181; https://doi.org/10.3390/batteries9030181 - 20 Mar 2023
Cited by 27 | Viewed by 6793
Abstract
The accuracy of capacity estimation is of great importance to the safe, efficient, and reliable operation of battery systems. In recent years, data-driven methods have emerged as promising alternatives to capacity estimation due to higher estimation accuracy. Despite significant progress, data-driven methods are [...] Read more.
The accuracy of capacity estimation is of great importance to the safe, efficient, and reliable operation of battery systems. In recent years, data-driven methods have emerged as promising alternatives to capacity estimation due to higher estimation accuracy. Despite significant progress, data-driven methods are mainly developed by experimental data under well-controlled charge–discharge processes, which are seldom available for practical battery health monitoring under realistic conditions due to uncertainties in environmental and operational conditions. In this paper, a novel method to estimate the capacity of large-format LiFePO4 batteries based on real data from electric vehicles is proposed. A comprehensive dataset consisting of 85 vehicles that has been running for around one year under diverse nominal conditions derived from a cloud platform is generated. A classification and aggregation capacity prediction method is developed, combining a battery aging experiment with big data analysis on cloud data. Based on degradation mechanisms, IC curve features are extracted, and a linear regression model is established to realize high-precision estimation for slow-charging data with constant-current charging. The selected features are highly correlated with capacity (Pearson correlation coefficient < 0.85 for all vehicles), and the MSE of the capacity estimation results is less than 1 Ah. On the basis of protocol analysis and mechanism studies, a feature set including internal resistance, temperature, and statistical characteristics of the voltage curve is constructed, and a neural network (NN) model is established for multi-stage variable-current fast-charging data. Finally, the above two models are integrated to achieve capacity prediction under complex and changeable realistic working conditions, and the relative error of the capacity estimation method is less than 0.8%. An aging experiment using the battery, which is the same as those equipped in the vehicles in the dataset, is carried out to verify the methods. To the best of the authors’ knowledge, our study is the first to verify a capacity estimation model derived from field data using an aging experiment of the same type of battery. Full article
(This article belongs to the Special Issue Battery Energy Storage in Advanced Power Systems)
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19 pages, 3607 KB  
Article
Fast Charging Optimization for Lithium-Ion Batteries Based on Improved Electro-Thermal Coupling Model
by Ran Li, Xue Wei, Hui Sun, Hao Sun and Xiaoyu Zhang
Energies 2022, 15(19), 7038; https://doi.org/10.3390/en15197038 - 25 Sep 2022
Cited by 11 | Viewed by 3866
Abstract
New energy automobiles possess broad application prospects, and the charging technology of vehicle power batteries is one of the key technologies in the development of new energy automobiles. Traditional lithium battery charging mostly adopts the constant current-constant voltage method, but continuous and frequent [...] Read more.
New energy automobiles possess broad application prospects, and the charging technology of vehicle power batteries is one of the key technologies in the development of new energy automobiles. Traditional lithium battery charging mostly adopts the constant current-constant voltage method, but continuous and frequent charging application conditions will cause temperature rise and accelerated capacity decay, which easily bring about safety problems. Aiming at the above-mentioned problems related to the charging process of lithium-ion batteries, this paper proposes an optimization strategy and charging method for lithium-ion batteries based on an improved electric-thermal coupling model. Through the HPPC experiment, the parameter identification of the second-order RC equivalent circuit model was completed, and the electric-thermal coupling model of the lithium battery was established. Taking into account the two factors of charging time and charging temperature rise, the multi-stage charging strategy of the lithium-ion battery is optimized by the particle swarm optimization algorithm. The experimental results show that the multi-stage constant current charging method proposed in this paper not only reduces the maximum temperature during the charging process by an average of 0.83% compared with the maximum temperature of the battery samples charged with the traditional constant current-constant voltage (CC-CV) charging method but also reduces the charging time by an average of 13.87%. Therefore, the proposed optimized charging strategy limits the charging temperature rise to a certain extent on the basis of ensuring fast charging and provides a certain theoretical basis for the thermal management of the battery system and the design and safe charging method of the battery charging system. Full article
(This article belongs to the Special Issue New Advances in Battery Technologies)
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17 pages, 3743 KB  
Article
Development of an Innovative Procedure for Lithium Plating Limitation and Characterization of 18650 Cycle Aged Cells for DCFC Automotive Applications
by Matteo Dotoli, Emanuele Milo, Mattia Giuliano, Arianna Tiozzo, Marcello Baricco, Carlo Nervi, Massimiliano Ercole and Mauro Francesco Sgroi
Batteries 2022, 8(8), 88; https://doi.org/10.3390/batteries8080088 - 14 Aug 2022
Cited by 14 | Viewed by 5066
Abstract
Since lithium-ion batteries seem to be the most eligible technology to store energy for e-mobility applications, it is fundamental to focus attention on kilometric ranges and charging times. The optimization of the charging step can provide the appropriate tradeoff between time saving and [...] Read more.
Since lithium-ion batteries seem to be the most eligible technology to store energy for e-mobility applications, it is fundamental to focus attention on kilometric ranges and charging times. The optimization of the charging step can provide the appropriate tradeoff between time saving and preserving cell performance over the life cycle. The implementation of new multistage constant current profiles and related performances after 1000 cycles are presented and compared with respect to a reference profile. A physicochemical (SEM, XRD, particle size analysis, etc.) and electrochemical (incremental capacity analysis, internal resistance measurements) characterization of the aged cells is shown and their possible implementation on board is discussed. Full article
(This article belongs to the Special Issue Lithium-Ion Batteries Aging Mechanisms, 2nd Edition)
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