Search Results (151)

Energy harvesting systems (EHSs) are widely used to power wireless sensors. Piezoelectric harvesters have the advantage of producing an electric signal directly related to the exciting force and can thus be used to power condition monitoring sensors in dynamically loaded structures such as bridges. The need for such monitoring is exemplified by the fact that the condition of close to 25% of public roadway bridges in, e.g., Germany is not satisfactory. Stack-based piezoelectric energy harvesting systems (pEHSs) installed near bridge bearings could provide information about the traffic and dynamic loads on the one hand and condition-dependent changes in the bridge characteristics on the other. This paper presents an approach to co-optimizing the design of the mechanical and electrical components using a nonlinear solver. Such an approach has not been described in the open literature to the best of the authors’ knowledge. The mechanical excitation is estimated through a finite element simulation, and the electric circuitry is modeled in Simulink to account for the nonlinear characteristics of rectifying diodes. We use real traffic data to create statistical randomized scenarios for the optimization and statistical variation. A main result of this work is that it reveals the strong dependence of the energy output on the interaction between bridge, harvester, and traffic details. A second result is that the methodology yields design criteria for the harvester such that the energy output is maximized. Through the case study of an actual middle-sized bridge in Germany, we demonstrate the feasibility of harvesting a time-averaged power of several milliwatts throughout the day. Comparing the total amount of harvested energy for 1000 randomized traffic scenarios, we demonstrate the suitability of pEHS to power wireless sensor nodes. In addition, we show the potential sensory usability for traffic observation (vehicle frequency, vehicle weight, axle load, etc.). Full article

Langevin ultrasonic transducers, also known as Tonpilz transducers, are widely used in high-power ultrasonic applications, including underwater sonar arrays, ultrasonic cleaning, and sonication devices. Traditionally designed for narrowband operation centered on a fundamental longitudinal resonance mode, their performance has been limited by structural constraints that tie resonance frequency to overall transducer length and mass. However, technical demands in biomedical, industrial, and underwater technologies have driven the development of broadband Langevin transducers capable of operating over wider frequency ranges. Lower frequencies are desirable for deep penetration and cavitation effects, while higher frequencies offer improved resolution and directivity. Recent design innovations have focused on modifications to the three key components of the transducer: the head mass, piezoelectric drive stack, and tail mass. Techniques such as integrating flexural or edge-resonance modes, adopting piezocomposite stacks, and tailoring structural geometry have shown promising improvements in bandwidth and transmitting efficiency. This review examines broadband Langevin transducer designs over the past three decades, offering detailed insights into design strategies for future development of high-power broadband ultrasonic transducers. Full article

With the acceleration of industrialization, deformable mechanisms that can adapt to complex environments have gained widespread applications. Joints serve as carriers for transmitting forces and motions between components, and their stiffness significantly influences the static and dynamic characteristics of deformable mechanisms. A variable stiffness joint is crucial for ensuring the safety and reliability of the system, as well as for enhancing environmental adaptability. However, existing variable stiffness joints fail to meet the requirements for miniaturization, lightweight construction, and fast response. This paper proposes a piezoelectric-actuated variable stiffness miniature rotary joint featuring a compact structure, monitorable loading state, and rapid response. Given that the piezoelectric stack expands and contracts when energized, this paper proposes a transmission principle for stiffness adjustment by varying the pressure and friction between active and passive components. This joint utilizes a flexible hinge mechanism for displacement amplification and incorporates a torque sensor based on strain monitoring. A static model is developed based on piezoelectric equations and displacement amplification characteristics, and simulations confirm the feasibility of the stiffness adjustment scheme. The mechanical characteristics of various flexible hinge structures are analyzed, and the effects of piezoelectric actuation capability and external load on stiffness adjustment are examined. The experimental results demonstrate that the joint can adjust stiffness, and the sensor is calibrated using the least squares algorithm to monitor the stress state of the joint in real time. Full article

An active rotor with trailing edge flaps (TEFs) is an effective method for helicopter vibration elimination. The nonlinear hysteresis of piezoelectric actuators used to drive TEFs can adversely affect helicopter vibration control performance. In this paper, a hysteresis modeling and compensation study is performed for piezoelectric actuators used in TEFs. Firstly, the hysteresis characteristics of a rhombic frame actuator with input voltages at different frequencies are investigated by bench-top tests. Subsequently, the Bouc–Wen model is adopted to establish the hysteresis model of the piezoelectric actuator, with its parameters identified through the particle swarm optimization (PSO) algorithm. Experimental results demonstrate that the proposed model is capable of accurately capturing the hysteresis phenomenon of the piezoelectric actuator within the frequency range of 10–60 Hz. Finally, a compound control regime is established by integrating inverse Bouc–Wen model control with fuzzy PID feedback control. The experimental results indicate that the developed compound control regime can significantly suppress the piezoelectric actuator hysteresis of TEFs within the frequency bandwidth of 10–60 Hz, which lays the foundation for improving the vibration control performance of the active rotor with TEFs in the future. Full article

The motivation of this work is to enable the use of piezoelectric micromachined ultrasonic transducer (PMUT)-based implants within the human body for biomedical applications, particularly for power and data transfer for implanted medical devices. To protect surrounding tissue and ensure PMUT functionality over time, biocompatible and hermetic encapsulation is essential. This study investigates the impact of Parylene F-VT4 layers of various thicknesses as well as the effect of multilayer stacks of Parylene F-VT4 combined with atomic layer-deposited nanolayers of Al₂O₃ and HfO₂ on the mechanical and acoustic properties of PMUTs. PMUTs with various diameters (40 µm, 60 µm, and 80 µm) are fabricated and tested both as stand-alone devices and as arrays. The mechanical behavior of single stand-alone PMUT devices is characterized in air and in water using laser Doppler vibrometry (LDV), while the acoustic output of arrays is evaluated by pressure measurements in water. Experimental results reveal a non-monotonic change in resonance frequency as a function of increasing encapsulation thickness due to the competing effects of added mass and increased stiffness. The performance of PMUT arrays is clearly influenced by the encapsulation. For certain array designs, the encapsulation significantly improved the arrays’ pressure output, a change that is attributed to the change in the acoustic wavelength and inter-element coupling. These findings highlight the impact of encapsulation in modifying and potentially enhancing PMUT performance. Full article

This work presents the theoretical design and finite element modeling of high-sensitivity microcantilevers for biosensing applications, integrating piezoelectric actuation with novel ultrananocrystalline diamond (UNCD) structures. Microcantilevers were designed based on projections to grow a multilayer metal/AlN/metal/UNCD stack on silicon substrates, optimized to detect adsorption of biomolecules on the surface of exposed UNCD microcantilevers at the picogram scale. A central design criterion was to match the microcantilever’s eigenfrequency with the resonant frequency of the AlN-based piezoelectric actuator, enabling efficient dynamic excitation. The beam length was tuned to ensure a ≥2 kHz resonant frequency shift upon adsorption of 1 pg of mass distributed on the exposed surface of a UNCD-based microcantilever. Subsequently, a Gaussian distribution mass function with a variance of 5 µm was implemented to evaluate the resonant frequency shift upon mass addition at a certain point on the microcantilever where a variation from 600 Hz to 100 Hz was observed when the mass distribution center was located at the tip of the microcantilever and the piezoelectric borderline, respectively. Both frequency and time domain analyses were performed to predict the resonance behavior, oscillation amplitude, and quality factor. To ensure the reliability of the simulations, the model was first validated using experimental results reported in the literature for an AlN/nanocrystalline diamond (NCD) microcantilever. The results confirmed that the AlN/UNCD architecture exhibits higher resonant frequencies and enhanced sensitivity compared to equivalent AlN/Si structures. The findings demonstrate that using a UNCD-based microcantilever not only improves biocompatibility but also significantly enhances the mechanical performance of the biosensor, offering a robust foundation for the development of next-generation MEMS-based biochemical detection platforms. The research reported here introduces a novel design methodology that integrates piezoelectric actuation with UNCD microcantilevers through eigenfrequency matching, enabling efficient picogram-scale mass detection. Unlike previous approaches, it combines actuator and cantilever optimization within a unified finite element framework, validated against experimental data published in the literature for similar piezo-actuated sensors using materials with inferior biocompatibility compared with the novel UNCD. The dual-domain simulation strategy offers accurate prediction of key performance metrics, establishing a robust and scalable path for next-generation MEMS biosensors. Full article

Piezoelectric energy harvesting in roadways can power distributed sensors and electronics by capturing underutilized mechanical energy from traffic. In this research, 1-3 stacked piezocomposites were developed and evaluated to determine optimal designs for multiple applications. The design of these transducers aimed at operating in a multitude of scenarios, under compressive loads (1–10 kN) at low-frequency (10 Hz) applications, intended to simulate vehicular forces. Power comparison was utilized between numerous transducers to determine the most efficient configuration for electromechanical energy conversion. Design guidelines were based on mechanical integrity, output power, active piezoelectric volume percentage, aspect ratio, and geometric factors. The forces applied in this study were reliant on the average vehicle weight. An intermediate PZT volume fraction and moderate pillar aspect ratios were found to yield the highest power output, with the stacked 1-3 composite significantly outperforming a monolithic PZT of a similar size. Full article

Under low-temperature conditions, the load-bearing capacity of piezoelectric stacks arises from coupled thermo-electro-mechanical interactions, with temperature fluctuations, compressive prestress, and excitation voltage critically modulating performance. This study introduces an integrated measurement platform to systematically quantify these interdependencies, employing a cantilever-based sensing mechanism where bending strain serves as a direct metric of load-bearing capacity. A particle swarm-optimized theoretical framework guides the spatial configuration of actuators and sensors, maximizing strain signal fidelity while suppressing noise interference. Experimental characterization reveals three key findings: 1. Voltage-dependent linear enhancement of load-bearing capacity across all operational regimes, unaffected by thermal or mechanical variations; 2. Prestress-induced amplification (79–90% increase from 0 to 6 MPa) and thermally driven attenuation (15–30% reduction from 20 to −70 °C) of static performance; 3. Frequency-dependent degradation (1–6 Hz) in dynamic load-bearing capacity. The methodology establishes a robust foundation for designing multiphysics-compatible instrumentation systems, enabling precise evaluation of smart material behavior under extreme coupled-field conditions. Full article

This paper presents an ultrasonic sampling penetrator with a staggered-impact mode, which has been developed for the extraction of lunar water ice. A comparison of this penetrator with existing drilling and sampling equipment reveals its effectiveness in minimizing disturbance to the in situ state of lunar water ice. This is due to the interleaved impact penetration sampling method, which preserves the original stratigraphic information of lunar water ice. The ultrasonic sampling penetrator utilizes a single piezoelectric stack to generate the staggered-impact motion required for the sampler. Finite element simulation methods are employed for the structural design, with modal analysis and modal degeneracy carried out. The combined utilization of harmonic response analysis and transient analysis is instrumental in attaining the staggered-impact motion. The design parameters were then used to fabricate a prototype and construct a test platform, and the design’s correctness was verified by the experimental results. In future sampling of lunar water ice at the International Lunar Research Station, the utilization of the ultrasonic sampling penetrator is recommended. Full article

Nonlinear correction was performed on the mechanical motion of ultra-thin cantilever beams, and strain effects were calculated on ultra-thin multi-layer heterogeneous material stacked cantilever beams. The atomic structure and piezoelectric properties of ZnO were studied using first-principles calculations. In this study, generalized gradient approximations of Perdew–Burke–Erzerhof (GGA-PBE) functionals and Plain Wave Basis Sets were used to calculate the electronic structure, density of states, energy bands, charge density, and piezoelectric coefficient of intrinsic ZnO. Research and calculations were conducted on Li-doped ZnO with different ratios. According to our calculations, as the Li doping ratio increases from 0 to 10%, the bandgap width of ZnO material increases from 0.74 to 1.21 eV. The results for the density of states and partial density of states indicate that the increase in band gap is due to the movement of Zn-3d states towards the high-energy end, and the piezoelectric coefficient of the material increases from 2.07 to 3.3 C/m². Meanwhile, based on the optimized Li-doped ZnO cantilever beam accelerometer, an ultra-thin cantilever beam accelerometer with a sensitivity of 7.04 mV/g was fabricated. Full article

This study proposes a piezoelectric device for vibration damping in satellite solar panels. The design features a structural arrangement with piezoelectric stacks configured in a V-shape and hinged to the main yoke structure. The satellite structure is modeled using an Euler–Bernoulli beam finite element framework, incorporating the electro-mechanical coupling of active elements through equivalent nodal piezoelectric loads. Various shunt circuits are designed to mitigate vibrations, with a parametric study conducted to optimize the key circuit parameters. Additionally, a filtered PID active suppression system is developed and tuned using a meta-heuristic algorithm to determine optimal controller gains. Numerical simulations are performed to evaluate and compare the effectiveness of the proposed vibration suppression systems, demonstrating the efficiency of the smart structure configuration and providing performance analysis. Full article

Mitigating hand tremors in surgical applications has a critical role in laser-based medical procedures. We report the development of a proof-of-concept 3 degrees of freedom (DOF) hand vibration compensation device that features a compliant mechanical structure with three stack-type piezoelectric actuators. Inspired by the Stewart-type mobile platform, the system has the capability to manipulate a laser beam in two directions. In the present work, the mechanical part of the device is designed, and its mathematical model is developed. Also, the manufacturing of the proposed platform is presented, and the precision of its parts is assessed. An in-house developed mechanical stand is designed and utilized in order to perform a static analysis of the linkage amplification mechanism. Both a finite element analysis (FEA) and experimental validations of this mechanism are performed. A good match is obtained between the results obtained with the two methods. An analysis of the errors is made in order to assess the mechanical aspects of the platform. The study lays the foundation for the further development of the mechatronic and optical parts of the system, as well as for its miniaturization. Full article

Wave energy is one of the most reliable and promising renewable energy sources that has attracted lots of attention, including piezoelectric wave energy harvesting devices. One of the challenges for piezoelectric wave power generation is the relatively low-frequency wave environments in the ocean. Magnetic excitations are one of the techniques used to overcome this issue. However, there is a lack of understanding of the mechanisms to maximize the electric power output of piezoelectric wave energy harvesters through magnetic excitations. In the present study, magnetic excitation experiments were conducted to investigate the power generation of a coupled spring pendulum piezoelectric energy harvester under various magnetic field conditions. Firstly, the mass of the load magnet that can induce the resonance phenomenon in piezoelectric elements was experimentally determined. Then, the power generation of piezoelectric elements was tested under different excitation magnetic spacings. Finally, the influence of different distribution patterns of excitation magnets on the performance of piezoelectric elements was tested. It was found that under the conditions of a load magnet mass of 2 g, excitation magnet spacing of 4 mm, and two excitation magnets stacked on the inner pendulum, optimum power generation of the piezoelectric wave harvester was achieved with a peak-to-peak output voltage of 39 V. The outcome of this study provides new insight for magnetic excitation devices for piezoelectric wave energy harvesting to increase the feasibility and efficiency of wave energy conversion to electrical energy. Full article

Multilayer piezoelectric stacks, which are multiple layers of piezoelectric materials placed on top of each other, are widely used to achieve precise linear movement and high-force generation. In this paper, a dynamic stiffness (DS) method for the dynamic vibration analysis of multilayer piezoelectric stacks is presented. First, the general solutions for all physical quantities of the three vibration contributions (i.e., pure vibration, symmetrically coupled vibration, and anti-symmetrically coupled vibration) are derived from the governing equations of motion. Then, the DS matrices of each layer of the piezoelectric stack are obtained, and they are assembled to form a global DS matrix. The electrical impedances and the mode shapes of a piezoelectric stack consisting of two piezoelectric disks connected in series and in parallel are calculated using our method as well as by the finite element method. The comparison shows good agreement. Finally, the effect of the number of layers on the dynamic responses of piezoelectric stacks is investigated. The DS method developed here provides an efficient and accurate analytical tool for the parametric and optimization analysis of the coupled vibrations of multilayer piezoelectric structures. Full article

This article is devoted to a mathematical model of a new piezoelectric sensor used for measuring bending strains. The first simple model of a piezoelectric sensor of bending deformations (we will call it a classical sensor) was presented in our previous paper. The classical sensor is a one-dimensional three-layer structure, in which the two outer layers are made of piezoelectric ceramic with preliminary polarization across the thickness of the sensor, and one elastic middle layer is located between these piezoelectric layers. In the present modified model of the new sensor, piezoelectric stacks are used instead of simple piezoelectric elements. As shown in the paper, this kind of piezoelectric composite sensor with stacks allows us to significantly increase the value and stability of the measured electrical signal and increase the accuracy of strains measurement. Piezoelectric ceramic is a brittle material. The use of stacks significantly reduces brittleness by enclosing thin layers of piezoelectric ceramic in a metal matrix. Piezoelectric laminated stacks have a periodic structure, and we will use the mathematical homogenization method to correctly determine their effective moduli (physical constants). Increasing the reliability of the proposed sensors, as well as the accuracy and stability of their deformation measurements, is aimed at enhancement of the mechanical safety of building structures, increasing the efficiency of their monitoring. The most important characteristic of any sensor is its efficiency. Our first classical bending strain sensor has a simple structure and an efficiency approaching the value of the coupling coefficient k₃₁ (k₃₁ is a constant describing a known physical property of a piezoelectric material). Our classic piezoelectric flexural strain sensor has an efficiency of the order of the coupling coefficient k₃₁. For piezoelectric materials with a strong piezoelectric effect, the k₃₁ value is approximately 0.30–0.35. The efficiency of our classical sensor is hundreds of times greater than the efficiency of the most popular tangential (longitudinal) strain sensor, developed by Lord Kelvin. The efficiency of the flexural strain sensor using stacks is of the order of the coupling coefficient k₃₃. For the sensor with piezoelectric stacks, the value of efficiency is approximately 0.60–0.70. Note that the efficiency of the improved sensor is twice as high as the efficiency of our classic flexural strain sensor. Full article