Search Results (30)

The combined arch theory provides an effective means for designing support parameters in roadways within loose and fractured surrounding rock. A clear understanding of the internal stress evolution during the load-bearing process of the combined arch is of guiding significance for optimizing roadway support. Taking the 11308 return airway of a mine in Inner Mongolia as the engineering background, this study adopts a combined research approach of theoretical calculation, numerical simulation and laboratory testing. It systematically investigates the internal stress evolution of the anchored combined arch load-bearing structure in roadways with loose and fractured surrounding rock. The load-bearing capacity and failure characteristics of the anchored combined arch under different roof support schemes are explored and analyzed. An optimized support scheme for the loose and fractured roof is proposed and applied in the field, and the monitoring results verify its effectiveness. The results indicate that bolt density is a key factor affecting the load-bearing performance of the combined arch. As bolt spacing decreases, the vertical stress concentration in the anchored structure increases, and its deformation resistance is enhanced. During the stage from load-bearing to failure of the combined arch, the changes in vertical and horizontal stresses within the arch become more stable, and the load-bearing capacity is significantly improved. Comparison between the model test results and theoretical calculations shows good agreement, verifying the rationality of the theoretical calculations. Pressure sensors were pre-installed in the laboratory model to monitor the vertical stress changes in the anchored structure throughout the loading process, and numerical simulations confirmed the stress concentration effect of the combined arch. It was also found that the instability of the anchored structure is controlled by the shear plane at the arch feet. Finally, the bolt spacing in the 11308 return airway of the Inner Mongolia mine was optimized to 0.7 m, and field monitoring was introduced. The maximum roof surface settlement displacement was 15 mm, and the maximum roof separation was 3 mm, confirming that these parameters can meet the roadway stability requirements. Full article

Active support systems are being increasingly applied in the control of large deformation in soft rock tunnels, and exploring the bearing characteristics of prestressed anchor bolts is of great engineering value for improving the long-term stability of tunnel structures. To address the problems of insufficient quantitative characterization of the bearing performance of prestressed anchor bolt support in soft rock tunnels and the difficulty of small-scale model tests in revealing the synergistic bearing law of support and surrounding rock, this study took a 350 km/h double-line high-speed railway tunnel as the prototype and established a large-scale tunnel structure model test system to conduct comparative tests under three working conditions: unsupported, ordinary bolt support, and prestressed anchor bolt support. By monitoring the tunnel failure process and mechanical response of the support structure throughout the test, the failure modes, bearing capacity, deformation characteristics, and axial force distribution of anchor bolts of tunnels under different support forms were systematically analyzed to quantitatively reveal the active support mechanism and bearing strengthening effect of prestressed anchor bolts. The results show that the design bearing capacity of the tunnel model with prestressed anchor bolt support is increased by 127.3% and 31.6% compared with that of the unsupported and ordinary bolt support models, and the ultimate bearing capacity is increased by 120.0% and 43.5%, respectively. Its secant stiffness in the initial loading stage reaches 80.0 kPa/mm, which is five times that of the ordinary bolt support and can effectively restrain the early plastic deformation of the surrounding rock. When the design bearing capacity is reached, the tensile stress of prestressed anchor bolts accounts for 40.2~69.8% of the ultimate tensile strength, with a more uniform axial force distribution and a much higher utilization rate of material mechanical properties than ordinary anchor bolts, which can fully mobilize the bearing potential of deep rock mass and realize the synergistic bearing of support and surrounding rock. This study accurately quantifies the bearing strengthening law of prestressed anchor bolts on tunnel support systems and clarifies the core mechanism of their active support. The research results provide important experimental basis and theoretical reference for the optimal design and engineering application of prestressed anchor bolts in soft rock tunnel engineering. Full article

Steel and prestressed concrete traction poles can be fixed to reinforced concrete pile foundations using typical bolted connections. The stainless steel fastening screw is connected to the ordinary steel foundation pile reinforcement by friction welding under specific friction welding process parameters. From the perspective of the structural strength of the connection between the traction pole and the foundation pile, regarding the transfer of tensile and shear forces through a single anchor bolt, the yield strength of stainless steel bolts should be R_e,min ≥ 345 MPa for M30 anchors, R_e,min ≥ 310 MPa for M36 anchors and R_e,min ≥ 300 MPa for M42 anchors. This requirement is reliably met by martensitic stainless steels, while other stainless steels have yield strengths below the required minimum. What truly determines the foundation pile’s load capacity is not the satisfactory mechanical strength of the stainless steel (here, the parameters are met), but the quality of the friction-welded end connection between the reinforcement and the threaded bars. Incorrect selection of the type of prestressing steel in the analyzed connection can have enormous consequences for foundation pile manufacturers. Annual production of foundation piles amounts to thousands of units, and an incorrect decision made by the pile designer at the design stage can result in significant financial losses and a high risk to human life. This article presents the results of studies on friction-welded connections of M30, M36, and M42 threaded bars made of austenitic 1.4301 (AISI 304) and martensitic 1.4021 (AISI 420) stainless steel with B500SP reinforcement bars. The tests yielded negative results for 1.4021 (AISI 420) steel, despite its yield strength exceeding R_e ≥ 360 MPa. Full article

In response to the challenges of surrounding-rock control in deep high-stress roadways, this study focuses on a synergistic support system of actively tensioned prestressed bolts and cables. Utilizing a combination of theoretical analysis, numerical simulation, and field testing, a coupled load-bearing mechanism and the methodology for determining appropriate pre-tension were systematically investigated. A mechanical model of the anchored composite system was established, revealing the synergistic support mechanism between actively tensioned prestressed bolts and cables. Theoretical calculation formulas for the load-bearing strength of the anchored composite system under both individual and combined support conditions were derived. By analyzing the in situ stress environment of the surrounding rock, a calculation method was derived for the threshold of constraint strength required for the anchored composite system to maintain roadway stability; this threshold is directly related to the magnitude of the primary rock stress. Based on this, a support design criterion was established, centered on the equilibrium relationship between the constraint strength threshold and the bearing strength of the anchored composite system. This criterion can be used to evaluate the feasibility of support schemes, assess the rationality of applied pre-tension, and determine the reasonable matching range for the pre-tension of bolts and cables through a bivariate function defining their respective thresholds. Finally, using the transportation roadway Working Face 4209 as an engineering case, the feasibility and reliability of the proposed theoretical model and design method were verified through numerical simulations and field tests, providing a theoretical basis and practical reference for the supportive design of high-stress roadways. Full article

To optimize the support performance of rock bolts in high-stress environments, this study employs the ANSYS (Version 2022 R2) finite element numerical simulation method to systematically investigate the influence of bolt geometrical parameters (rib spacing, rib height, and bolt diameter) on the stress state of the anchoring system. A bolt–resin–sleeve model was established to analyze Mises equivalent stress distribution and peaks under a 150 kN pull-out load. The simulation results indicate that a rib spacing of 36 mm effectively promotes the diffusion of pre-stress into deeper regions, with peak stress in the bolt rod and resin ring increasing by 34.42% and 61.64%, respectively, compared to a spacing of 12 mm. Further increase in rib spacing provides limited enhancement in peak stress. A rib height of 1.0 mm achieves optimal system performance without excessively compromising the interfacial stress level. Increasing the diameter to 22 mm raised peak stress in the bolt, sleeve, and resin by 14.19%, 30.48%, and 50.77%, respectively, compared to 18 mm, balancing load capacity and material use efficiently. The optimal parameter set (36 mm spacing, 1.0 mm height, and 22 mm diameter) was validated in a field trial in Zhongmacun Mine’s 3903 East Transportation Bottom Drainage Roadway. Monitoring recorded maximum roof subsidence of 102.9 mm, stabilizing within 25 days (daily deformation < 0.2 mm), confirming the excellent performance of the bolt support system with this parameter combination in high-stress roadways. This study provides a theoretical basis and engineering reference for the optimal design of high-performance rock bolts. Full article

In order to make the anchor bolt support prestress field fully diffuse in the composite rock stratum, improve the overall bearing capacity of surrounding rock, and give full play to the role of active support of the anchor bolt, a self-made 1:1-scale composite rock stratum similarity simulation test bed was used to compare and analyze the distribution of the anchor bolt support prestress field using different anchoring surrounding rock lithology and anchorage lengths, and the principle for optimum selection of anchoring parameters of composite rock stratum was proposed based on the test results. Considered from the point of view of stress diffusion, the effect of prestress diffusion of end anchorage bolts is better than that of lengthening anchorage; at the same time, the anchorage section should be preferentially arranged in hard rock, and the area of anchorage section near the free section should avoid the structural plane of surrounding rock. In conclusion, an industrial test was carried out under the conditions of a deep composite roof of the 2# coal seam in Qinyuan Mining Area, which determined a reasonable anchoring method and position of the composite roof under different conditions and achieved good results. Full article

As the rock fracture in the roof anchorage blind zone of coal roadway develops, it not only brings about serious deformation, but also results in barrier effect on anchorage stress, restricting the efficiency of the bolt support. In this paper, the existence and formation mechanism of the anchorage blind zone in the roadway roof supported by prestress bolt are found. Through field research, theoretical analysis, and numerical simulation, the main control influencing factors of the anchorage blind zone are studied. Results show that stress of rock mass in the anchorage blind zone increases with stronger bolt prestress and decreases with longer bolts (free-segment length); the length of the free segment is the main control factor that affects the range of the anchorage blind zone. Moreover, the corresponding control countermeasures are put forward that properly increasing the bolt prestress and shortening the free segment can effectively increase the stress value of the rock mass in the anchorage blind zone and reduce the scope of the zone. Under the condition of high prestress of the anchor bolt, how to reasonably select the thickness of the anchor layer so as to control rock mass deformation not only in the anchorage blind zone but also in the whole anchorage area at the same time is the key. Based on the surrounding mining conditions of the test roadway, the working method is proposed that uses a high-prestress cable to construct the roof thick anchor layer as well as a short bolt to strengthen the shallow rock mass of the roof so as to improve the bearing performance of the rock mass in the free segment, especially in the anchorage blind zone. Field validation demonstrated that the proposed strategy not only suppresses the “net pocket” phenomenon but also enhances resource efficiency by optimizing material usage (e.g., reduced bolt length and targeted prestress allocation). This approach contributes to sustainable mining practices by extending roadway service life and minimizing frequent maintenance, thereby reducing long-term environmental impacts associated with roof failures. Full article

In order to explore the influence of grain size on the mechanical properties of unbolted and bolted composite rock masses, uniaxial compression tests were carried out on unbolted and bolted composite rock masses of different grain sizes. The characteristics of the variation in the strength, elastic modulus, Poisson’s ratio and energy parameters of composite rock masses with grain size were analyzed. The evolution process of crack propagation in the composite rock masses was studied, and the influence mechanism of rock grain size on the mechanical properties of the anchorage bearing structure of the rock surrounding the roadway was revealed. The results show that with an increase in the grain size, the peak strength and elastic modulus of a composite rock mass decrease gradually, and the post-peak residual strength, Poisson’s ratio and total input strain energy increase gradually. The evolution of crack propagation is from tensile cracking to tensile to shear mixed to shear cracking. Prestressed anchor bolts can effectively improve the peak strength and post-peak residual strength of composite rock masses and have inhibitory effects on crack propagation in the anchorage zone, such as weakening, deflection and crack arrest. Compared with an unbolted composite rock mass, the bearing capacity of a bolted composite rock mass is stronger, and its elastic modulus is significantly improved. Full article

Anchor bolts, such as rock bolts and concrete anchors, are widely used in civil, geotechnical, and mining engineering for anchorage and ground support. They are used in retaining walls, dry docks, dams, mines, and prestressed concrete structures. Evaluating the grouting condition of anchor bolts is essential to ensure the safety of these applications. Spectrum techniques have been used to develop non-destructive methods for estimating the grouting quality of grouted anchor bolts. The spectrum methods include fast Fourier transform, time–frequency analysis, wavelet transform analysis, and empirical mode decomposition. In this study, we introduce the parameter-optimized variational mode decomposition (VMD) method for the spectrum analysis of impact echo signals of anchor bolts. This method overcomes the difficulty of conventional spectrum methods that cannot separate highly coupled natural modes for advanced analysis. The parameter-optimized VMD method enables the generation of a new evaluation index for quantifying bolt grouting conditions, which has the potential to significantly enhance the quality evaluation of anchor bolts compared with conventional analysis of natural frequencies. This study uses impact response to establish a new benchmark for the integrity diagnosis of anchor bolts, paving the way for more accurate and reliable safety assessments. Full article

The prestressed active reinforcement of concrete structures using iron-based shape memory alloys (Fe-SMAs) is investigated in this experimental study through three connecting methods: adhesive–bolted hybrid connection, bolted connection, and adhesively bonded connection by activating at elevated temperatures (heating and cooling) and constraining deformation to generate prestress inside Fe-SMAs, through which compressive stress is generated in the parent concrete structures. In tests, the Fe-SMA is activated at 250 °C using a hot air gun, generating a prestress of 184.6–246 MPa. The experimental results show that local stress concentration in the concrete specimen and Fe-SMA plate around the hole is caused by the bolted connection. The adhesively bonded connection is prone to softening and slip of the structural adhesive during the activation process, thereby reducing the overall recovery force of Fe-SMAs. The adhesive–bolted hybrid connection effectively mitigates the local stress concentration problem of concrete and Fe-SMAs at anchor holes, while avoiding the prestress loss caused by the softening and slip of structural adhesive during elevated-temperature activation, achieving good reinforcement effect. This study on the connection methods of an Fe-SMA for reinforcing concrete structures provides both experimental support and practical guidance for its engineering application, offering new perspectives for future research. Full article

To explore the control technology on surrounding rock of gob-side entry retaining (GSER) below a goaf in a near distance coal seam (NDCS), research was conducted on the floor ruin range, the floor stress distribution features, the layout of the GSER below near distance goaf, the width of the roadside filling wall (RFW), and the control technology of the GSER surrounding rock below the near distance goaf after upper coal seam (UCS) mining. The results show that (1) the stress of the goaf floor has obvious regional features, being divided into stress high value zone (Zone A), stress extremely low zone (Zone B), stress rebound zone (Zone C), stress transition zone (Zone D), and stress recovery zone (Zone E) according to different stress states. The stress distribution features at different depths below the goaf floor in each zone also have differences. (2) Arranging the roadway in Zone A below a coal pillar, the roadway is at high stress levels, which is not conducive to the stability of the surrounding rock. Arranging the roadway in Zone B below the goaf floor, the bearing capacity of the surrounding rock itself is weak, making it difficult to control the surrounding rock. Arranging the roadway in Zone C, the mechanical properties of the surrounding rock are good, and the difficulty of controlling the surrounding rock is relatively low. Arranging the roadway in Zone D and Zone E, there is a relatively small degree of stress concentration in the roadway rib. (3) When the RFW width is 0.5–1.5 m, stress concentration is more pronounced on the solid coal rib, and the overlying rock pressure is mainly borne by the solid coal rib, with less stress on the RFW. When the RFW width is 2~3 m, the stress on the RFW is enhanced, and the bearing capacity is significantly increased compared to RFW of 0.5–1.5 m width. The RFW contributes to supporting the overlying rock layers. (4) A comprehensive control technology for GSER surrounding rock in lower coal seam (LCS) has been proposed, which includes the grouting modification of coal and rock mass on the GSER roof, establishing a composite anchoring structure formed by utilizing bolts (cables); the strong support roof and control floor by one beam + three columns, reinforcing the RFW utilizing tie rods pre-tightening; and the hydraulic prop protection RFW and bolts (cables) protection roof at roadside. This technology has been successfully applied in field practice. Full article

Due to the intricate and volatile nature of the service environment surrounding prestressing anchoring materials, stress corrosion poses a significant challenge to the sustained stability of underground reinforcement systems. Consequently, it is imperative to identify effective countermeasures against stress corrosion failure in cable bolts within deep underground environments, thereby ensuring the safety of deep resource extraction processes. In this study, the influence of various coatings on the stress corrosion resistance of cable bolts was meticulously examined and evaluated using specifically designed stress-corrosion-testing systems. The specimens were subjected to loading using four-point bending frames and exposed to simulated underground corrosive environments. A detailed analysis and comparison of the failure patterns and mechanisms of specimens coated with different materials were conducted through the meticulous observation of fractographic features. The results revealed stark differences in the stress corrosion behavior of coated and uncoated bolts. Notably, epoxy coatings and chlorinated rubber coatings exhibited superior anti-corrosion capabilities. Conversely, galvanized layers demonstrated the weakest effect due to their sacrificial anti-corrosion mechanism. Furthermore, the effectiveness of the coatings was found to be closely linked to the curing agent and additives used. The findings provide valuable insights for the design and selection of coatings that can enhance the durability and reliability of cable bolts in deep underground environments. Full article

In order to compare the mechanical characteristics and supporting performance of the lengthened anchored pre-stressed bolt, the full-length anchored bolt and the full-length anchored pre-stressed bolt under the bed separation conditions, theoretical and numerical analysis models of the three typical bolts were established, respectively. The influences of preload, bed separation values, bed separation numbers and bed separation positions on the mechanical properties of the three typical bolts were studied by numerical simulation method, and the mechanical properties of the three typical bolts were compared and analysed, and the sensitivity analysis of the crack opening of the three typical bolts was carried out. Results indicate that the initial preload can exert obvious restraint on the surrounding rock, in which the preload transmission range of the full-length anchored pre-stressed bolt is larger, and the restraint effect on the surrounding rock is better. Under the different bed separation conditions, the stress characteristics of the three typical bolt bodies at the bed separation basically follow the same law except for the free section of the lengthened anchored pre-stressed bolt. Under the action of the bed separation, the initial bonding section of the full-length anchored pre-stressed bolt and the free section of the lengthened anchored bolt have a certain influence on the distribution of the axial force and shear stress at the anchorage interface. The sensitivity of the two kinds of full-length anchored bolts is higher than that of the lengthened anchored pre-stressed bolt under the left bed separation condition. There is little difference in sensitivity between three typical bolts under the middle and right bed separation conditions. The research results can provide theoretical guidance for the selection of bolts in roadway support. Full article

High-efficiency maintenance and control of the deep coal roadway surrounding rock stability is a reliable guarantee for the sustainable development of a coal mine. However, it is difficult to control the stability of a roadway in soft and thick coal beds. To maintain the roadway with soft and thick coal beds under strong mining effect, the novel technology of “anchor bolt (cable) support-presplitting-grouting” is proposed. In this technique, the surface of the surrounding rock was supported by high-strength anchor bolts (cables) and metal mesh to prevent the rocks from falling off; pre-splitting roof cutting was adopted to improve the stress state of deep-part surrounding rocks, and the grouting reinforcement technology was used to reduce fractures and improve lithology. To investigate the deformation characteristics of surrounding rocks under this special condition, the equivalent load calculation model of stress distribution in roadway surrounding rocks was established, and the key area of roadway deformation and instability was defined. According to the theoretical model, the UDEC 7.0 software was employed to analyze the impacts of roof cutting depth, angle, and distance of presplitting kerf on the surrounding rock deformation. Based on the data analysis for simulation results with the Response Surface Method (RSM), the influences of single factors and multi-factor horizontal interactions on the stability of surrounding rocks and the internal causes were analyzed, and the optimal cutting parameters were ultimately defined. The in situ application of this technology shows that the fractures on the coal pillar side and the shear failure of surrounding rocks in the bed were effectively controlled, which provides a reference for roadway control under similar conditions. Full article

Active support using highly prestressed cable bolts and anchor cables has become a mainstream support technology for coal mine roadways. However, the ability of bolts and anchor cables to withstand transverse shear decreases with the prestress level, jeopardizing mining safety. This study proposed a technical solution to this problem featuring anchor cables enclosed in an axisymmetrical tube with a C-shaped cross-section (ACC), which are highly prestressed and can withstand high transverse shear. The ACC mechanical performance was tested in the #318 gas extraction roadway of the Shuangliu Coal Mine, China, characterized by extensive deformation under original support conditions. Theoretical analysis, laboratory tests, numerical simulation, and field tests were performed to analyze the shear mechanical properties of the ACC and anchor cables alone. The double shear test results revealed that the proposed ACC scheme increased the transverse shear resistance and stiffness by 10–25% and 20–40%, respectively. The FLAC^3D numerical simulation showed that the roof-and-floor and rib-to-rib convergences decreased by 9.53 and 25.11%, respectively. The area of the stress concentration zone also decreased. Field monitoring showed that the ACC achieved good support performance. During the monitoring period, the maximum roof-and-floor and rib-to-rib displacements were 40 and 49 mm, respectively. The ACC scheme offered adequate shear resistance and effectively controlled surrounding rock deformation in the gas extraction roadway under study, making it applicable to similar engineering scenarios. Full article