Advanced Electrical Machines and Drives Technologies

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Topic Information

Dear Colleagues,

Electrical machines and drives are among the most important components used in wide application range, as industry, transportation, power systems, etc. Also, nowadays, their development is a real challenge, as it is concentrating on efficiency improvements together with material and manufacturing cost reductions. The literature of such devices is huge covering a lot of working principles and topologies. Worldwide a great number of specialists are involved in these fields, who are seeking both for the latest technical advancements and for publishing possibilities reaching a great audience.

This topic intends to collect papers in the fields of electrical machines and drives which are focusing on the design, optimization, modelling, experimental testing, and fabrication, as well on their application fields. Multidisciplinary approaches are welcomed.

Prof. Dr. Lorand Szabo
Prof. Dr. Feng Chai
Topic Editors

Keywords

Participating Journals

Journal Name	Impact Factor	CiteScore	Launched Year	First Decision (median)	APC
Applied Sciences applsci	2.5	5.3	2011	18.4 Days	CHF 2400
Designs designs	-	3.9	2017	21.7 Days	CHF 1600
Energies energies	3.0	6.2	2008	16.8 Days	CHF 2600
Machines machines	2.1	3.0	2013	15.5 Days	CHF 2400
Vehicles vehicles	2.4	4.1	2019	19.9 Days	CHF 1600

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25 pages, 10463 KiB  

Open AccessArticle

Electromagnetic Performance Analysis of a Multichannel Permanent Magnet Synchronous Generator

by Mariusz Korkosz, Elżbieta Sztajmec and Jan Prokop

Energies 2023, 16(23), 7816; https://doi.org/10.3390/en16237816 - 28 Nov 2023

Viewed by 978

Abstract

In this paper, we present an analysis of the properties of the prototype three-phase Multichannel Permanent Magnet Synchronous Generator (MCPMSG) prototype designed and constructed by the authors. Each channel of the generator has electrically separated windings, which allows us to create an island [...] Read more.

In this paper, we present an analysis of the properties of the prototype three-phase Multichannel Permanent Magnet Synchronous Generator (MCPMSG) prototype designed and constructed by the authors. Each channel of the generator has electrically separated windings, which allows us to create an island system of electricity generation. The analyzed MCPMSG is intended for critical applications, and it is designed for four-channel operation. The purpose of this work is to analyze various configurations of the generator channels to improve the redundancy of the electricity generation system. The MCPMSG operation with one or two independent sources of energy consumption in the case of a dual-channel or double dual-channel operation was investigated. For the analyzed cases, the original mathematical models of the three-phase MCPMSG were developed. On the basis of numerical and laboratory tests, the influence of individual configurations on the MCPMSG output parameters was determined. An original method for diagnosing the operation of the MCPMSG channels was developed. Numerical and laboratory tests of the proposed diagnostic method based on a single voltage signal were carried out. As part of the laboratory tests, selected operating states under conditions of full winding symmetry and internal asymmetry were analyzed. The advantage of the proposed diagnostic method is the control of the operating state of the channels both under load and in the de-energized state. The proposed diagnostic method for control of the individual channel requires measurement of only one voltage signal. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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21 pages, 10290 KiB  

Open AccessArticle

Study on Single-Phase BLDC Motor Design through Drive IC Integration Analysis

by Ye-Seo Lee, Na-Rim Jo, Hyun-Jo Pyo, Dong-Hoon Jung and Won-Ho Kim

Machines 2023, 11(11), 1003; https://doi.org/10.3390/machines11111003 - 1 Nov 2023

Viewed by 4526

Abstract

In this paper, a single-phase BLDC motor is applied to a cooling fan motor and a Drive IC integration analysis method of the single-phase BLDC motor is proposed. Single-phase BLDC motors have a simple structure, are easy to manufacture, and are low cost, [...] Read more.

In this paper, a single-phase BLDC motor is applied to a cooling fan motor and a Drive IC integration analysis method of the single-phase BLDC motor is proposed. Single-phase BLDC motors have a simple structure, are easy to manufacture, and are low cost, so they are used in applications where low outputs and low costs are advantageous. Single-phase BLDC motors use a full-bridge inverter (Drive IC), and this inverter (Drive IC) has dead time due to switching. Therefore, in order to consider dead time when analyzing a single-phase BLDC motor, analysis through integration with Drive IC is necessary. This paper compares the types of single-phase BLDC motors, designs a model that satisfies target performance, and conducts research on Drive IC integration analysis through FEA. A prototype motor was manufactured and tested, and the validity of the Drive IC integration analysis was verified. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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22 pages, 9082 KiB  

Open AccessArticle

High-Speed Design with Separated Tapering for Reducing Cogging Torque and Torque Ripple of a 3 kW Dry Vacuum Pump Motor for the ETCH Process

by Do-Hyeon Choi, In-Jun Yang, Min-Ki Hong, Dong-Hoon Jung and Won-Ho Kim

Machines 2023, 11(11), 991; https://doi.org/10.3390/machines11110991 - 26 Oct 2023

Cited by 2 | Viewed by 1921

Abstract

This paper proposes a design method to reduce cogging torque and torque ripple in the concentrated winding of IPMSMs (Interior Permanent Magnet Synchronous Motors) used in motors for the semiconductor ETCH process. IPMSMs can utilize reluctance torque through the difference in inductance between [...] Read more.

This paper proposes a design method to reduce cogging torque and torque ripple in the concentrated winding of IPMSMs (Interior Permanent Magnet Synchronous Motors) used in motors for the semiconductor ETCH process. IPMSMs can utilize reluctance torque through the difference in inductance between the d axis and q axis, but they are at a disadvantage in terms of reducing cogging torque while tapering the rotor and stator to reduce torque ripple. In addition, the existing single tapering can push the permanent magnets into the rotor. If the rotor’s permanent magnets are embedded, the magnetic reluctance will increase, and the overall performance of the motor will decrease. However, an optimum design method was derived in which the magnets do not move during rotor tapering. This geometric design is an optimum design method that reduces cogging torque and torque ripple. This paper compares and analyzes four models, the concentrated winding model, distributed winding model, conventional tapering model, and separated tapering model, using 2D and 3D finite element analysis (FEA). Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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22 pages, 8920 KiB  

Open AccessArticle

Performance Comparison of Traction Synchronous Motors with Ferrite Magnets for a Subway Train: Reluctance versus Homopolar Variants

by Vladimir Dmitrievskii, Vadim Kazakbaev and Vladimir Prakht

Appl. Sci. 2023, 13(17), 9988; https://doi.org/10.3390/app13179988 - 4 Sep 2023

Cited by 3 | Viewed by 1927

Abstract

Due to the high cost and the predicted shortage of rare earth elements in the near future, the task of developing energy-efficient electric machines without rare earth magnets is of great importance. This article presents a comparative analysis of optimized designs of a [...] Read more.

Due to the high cost and the predicted shortage of rare earth elements in the near future, the task of developing energy-efficient electric machines without rare earth magnets is of great importance. This article presents a comparative analysis of optimized designs of a ferrite-assisted synchronous reluctance machine (FaSynRM) and a ferrite-assisted synchronous homopolar machine (FaSHM) in a 370-kW subway train drive. The objectives of optimizing these traction machines are to reduce their losses, maximum armature current, and torque ripple. The optimization considers the characteristics of the machines in the subway train moving cycle. The problem of the risk of irreversible demagnetization of ferrites in the FaSynRM and FaSHM is also considered. To reduce the computational burden, the Nelder-Mead method is used for the optimization. It is shown that the FaSHM demonstrates better field weakening capability, which can reduce the maximum current, power, and cost of the inverter power modules. At the same time, the FaSynRM requires less permanent magnet mass for the same torque density and is more resistant to irreversible demagnetization, which can reduce costs and improve the reliability of the electric machine. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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26 pages, 16112 KiB  

Open AccessArticle

Analysis of the Influence of Single-Walled Carbon Nanotubes on the Fluid–Structure Interaction Vibration Control in Bionic Hydraulic Pipelines

by Lingxiao Quan, Jing Gao, Changhong Guo and Jiacheng Yao

Appl. Sci. 2023, 13(15), 8862; https://doi.org/10.3390/app13158862 - 1 Aug 2023

Cited by 1 | Viewed by 1334

Abstract

In previous research, a bionic hydraulic pipeline (BHP) with a three-layer structure for absorbing pulsation was invented. This paper proposes to disperse single-walled carbon nanotubes (SWCNTs) in the elastic layer material, namely silicone rubber (RTV), to enhance its ability to absorb pulsation. Firstly, [...] Read more.

In previous research, a bionic hydraulic pipeline (BHP) with a three-layer structure for absorbing pulsation was invented. This paper proposes to disperse single-walled carbon nanotubes (SWCNTs) in the elastic layer material, namely silicone rubber (RTV), to enhance its ability to absorb pulsation. Firstly, the RTV-SWCNTs composite specimens with different SWCNT proportions are prepared and tested. It was found that the mechanical property is optimal when the volume content of the SWCNTs is 0.5 vol%. On this basis, BHPs with RTV-SWCNTs composite material as the elastic layer are fabricated to study the influence of the thickness and length of the elastic layer on the absorption flow pulsation. The results show that the addition of SWCNTs significantly improves the mechanical properties of silicone rubber and reduces the friction between the elastic material and oil, so that the BHP can absorb the pressure pulsation better. With the appropriate thickness and length of the elastic layer, the addition of SWCNTs can increase the pulsation suppression effect by 20%. Moreover, to analyze the influence of nanomaterials on pipeline friction, a comprehensive fourteen-equation model for describing the fluid–structure interaction (FSI) of the pipe conveying fluid considering friction coupling is established. And through numerical analysis and modal tests, the evaluation error for the modified dynamic model of the BHP is less than 5%, verifying the correctness of the proposed model and solution method. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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10 pages, 2836 KiB  

Open AccessArticle

Acceleration Analysis of Canned Motors for SMR Coolant Pumps

by Timothy Ngumbi Kanyolo, Harold Chisano Oyando and Choong-koo Chang

Energies 2023, 16(15), 5733; https://doi.org/10.3390/en16155733 - 1 Aug 2023

Cited by 2 | Viewed by 1593

Abstract

An SMR (small modular reactor) is expected to be able to operate flexibly in conjunction with a high renewable energy penetration grid as a result of improved safety and easy power control compared to large nuclear power plants. SMRs, such as South Korea’s [...] Read more.

An SMR (small modular reactor) is expected to be able to operate flexibly in conjunction with a high renewable energy penetration grid as a result of improved safety and easy power control compared to large nuclear power plants. SMRs, such as South Korea’s System-integrated Modular Advanced ReacTor (SMART), are designed to use canned motors (CMs) for their reactor coolant pumps (RCPs) to enhance their safety. CMs passively enhance the reactor’s safety by preventing the leakage of radioactive reactor coolant. However, with motor sizes designed to be as small as possible, and the increased air gap of CMs between the stator and rotor, the starting torque may be insufficiently low compared to that of similar-sized induction motors (IMs). Thus, CMs may require variable frequency drives (VFDs) to start. This paper compares the torque characteristics of CMs with those of IMs for SMART’s RCPs. ETAP is then used to perform a motor-starting analysis for CMs activated with and without VFDs. The results are presented and analyzed to find out if VFDs can deal with the CM starting torque issue. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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23 pages, 7165 KiB  

Open AccessArticle

Intelligent Backstepping Control of Permanent Magnet-Assisted Synchronous Reluctance Motor Position Servo Drive with Recurrent Wavelet Fuzzy Neural Network

by Faa-Jeng Lin, Ming-Shi Huang, Yu-Chen Chien and Shih-Gang Chen

Energies 2023, 16(14), 5389; https://doi.org/10.3390/en16145389 - 14 Jul 2023

Cited by 5 | Viewed by 1352

Abstract

An intelligent servo drive system for a permanent magnet-assisted synchronous reluctance motor (PMASynRM) that can adapt to the control requirements considering the motor’s nonlinear and time-varying natures is developed in this study. A recurrent wavelet fuzzy neural network (RWFNN) with intelligent backstepping control [...] Read more.

An intelligent servo drive system for a permanent magnet-assisted synchronous reluctance motor (PMASynRM) that can adapt to the control requirements considering the motor’s nonlinear and time-varying natures is developed in this study. A recurrent wavelet fuzzy neural network (RWFNN) with intelligent backstepping control is proposed to achieve this. In this study, first, a maximum torque per ampere (MTPA) controlled PMASynRM servo drive is introduced. A lookup table (LUT) is created, which is based on finite element analysis (FEA) results by using ANSYS Maxwell-2D dynamic model to determine the current angle command of the MTPA. Next, a backstepping control (BSC) system is created to accurately follow the desired position in the PMASynRM servo drive system while maintaining robust control characteristics. However, designing an efficient BSC for practical applications becomes challenging due to the lack of prior uncertainty information. To overcome this challenge, this study introduces an RWFNN as an approximation for the BSC, aiming to alleviate the limitations of the traditional BSC approach. An enhanced adaptive compensator is also incorporated into the RWFNN to handle potential approximation errors effectively. In addition, to ensure the stability of the RWFNN, the Lyapunov stability method is employed to develop online learning algorithms for the RWFNN and to guarantee its asymptotic stability. The proposed intelligent backstepping control with recurrent wavelet fuzzy neural network (IBSCRWFNN) demonstrates remarkable effectiveness and robustness in controlling the PMASynRM servo drive, as evidenced by the experimental results. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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22 pages, 14748 KiB  

Open AccessArticle

Discontinuous PWM Strategy with Frequency Modulation for Vibration Reduction in Asynchronous Machines

by Antonio Ruiz-González, Juan-Ramón Heredia-Larrubia, Francisco M. Pérez-Hidalgo and Mario Jesus Meco-Gutiérrez

Machines 2023, 11(7), 705; https://doi.org/10.3390/machines11070705 - 3 Jul 2023

Cited by 9 | Viewed by 2262

Abstract

The aim of this paper is to present our research into the reduction of vibrations in induction motors. The use of power inverters results in the generation of electrical harmonics, which increase the level of the mechanical vibrations of electrical machines. To reduce [...] Read more.

The aim of this paper is to present our research into the reduction of vibrations in induction motors. The use of power inverters results in the generation of electrical harmonics, which increase the level of the mechanical vibrations of electrical machines. To reduce these harmonics, we present a discontinuous pulse-width modulation (PWM) control strategy based on carrier-wave modulation applied to multilevel inverters. Using the proposed modulation technique, the amplitude of the electrical harmonics is reduced, as compared to other conventional techniques. These current harmonics produce the MMF (magnetomotive force) harmonics in the air gap, which are one of the main sources of vibrations. The control strategy makes it possible to vary the electrical spectrum at the output of a multilevel inverter by modifying a control parameter of the carrier wave in the PWM, thus avoiding the natural frequencies of mechanical resonance. The proposed technique also has the feature of attenuating the total harmonics distortion of the voltage of the multilevel inverters, as well as the achievement of a higher RMS value of the output voltage for the same DC level. Laboratory results for an induction motor with different modulation strategies, applied in a multilevel inverter and compared to the strategy presented, are attached. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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16 pages, 3922 KiB  

Open AccessArticle

Comparison of Differential Evolution and Nelder–Mead Algorithms for Identification of Line-Start Permanent Magnet Synchronous Motor Parameters

by Aleksey Paramonov, Safarbek Oshurbekov, Vadim Kazakbaev, Vladimir Prakht, Vladimir Dmitrievskii and Victor Goman

Appl. Sci. 2023, 13(13), 7586; https://doi.org/10.3390/app13137586 - 27 Jun 2023

Cited by 2 | Viewed by 1699

Abstract

Line-start permanent magnet synchronous motors (LSPMSMs) are of great interest to researchers because of their high energy efficiency, due to the growing interest of manufacturers in energy-efficient units. However, LSPMSMs face some difficulties in starting and synchronization processes. The LSPMSM lumped parameter model [...] Read more.

Line-start permanent magnet synchronous motors (LSPMSMs) are of great interest to researchers because of their high energy efficiency, due to the growing interest of manufacturers in energy-efficient units. However, LSPMSMs face some difficulties in starting and synchronization processes. The LSPMSM lumped parameter model is applicable to estimating the successfulness of starting and further synchronization. The parameters of such a model can be determined using computer-aided identification algorithms applied to real motor transient processes’ curves. This problem demands significant computational time. A comparison between two algorithms, differential evolution and Nelder–Mead, is presented in this article. The algorithms were used for 0.55 kW, 1500 rpm LSPMSM parameter identification. Moreover, to increase computational speed, it is proposed to stop and restart the algorithms’ procedures, changing their parameters after a certain number of iterations. A significant advantage of the Nelder–Mead algorithm is shown for the solving of the considered problem. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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16 pages, 2247 KiB  

Open AccessArticle

Design and Implementation of a Low-Cost and Low-Power Converter to Drive a Single-Phase Motor

by Hudson V. Coutinho, Jose A. Toledo, Leonardo A. R. Silva and Thales A. C. Maia

Machines 2023, 11(7), 673; https://doi.org/10.3390/machines11070673 - 21 Jun 2023

Cited by 5 | Viewed by 2033

Abstract

This research introduces a cost-effective converter for single-phase machines, aiming to enhance efficiency and reduce energy consumption in retrofit applications. Single-phase motors commonly found in household appliances often suffer from low efficiency, resulting in wasted energy. To tackle this problem, a dedicated converter [...] Read more.

This research introduces a cost-effective converter for single-phase machines, aiming to enhance efficiency and reduce energy consumption in retrofit applications. Single-phase motors commonly found in household appliances often suffer from low efficiency, resulting in wasted energy. To tackle this problem, a dedicated converter was proposed to replace the existing capacitors and improve the motor performance. This study presents a proof of concept for retrofit applications, discussing the converter design methodology and prototype evaluation. Additionally, a cost analysis comparing single-phase and three-phase motors is included. It aims to demonstrate the long-term cost savings and improved energy efficiency of the proposed converter. The findings highlight the converter’s potential as a promising solution for enhancing energy efficiency and decreasing costs in single-phase motor applications. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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16 pages, 13064 KiB  

Open AccessArticle

An Influence of Spatial Harmonics on an Electromagnetic Torque of a Symmetrical Six-Phase Induction Machine

by Andriy Kutsyk, Mariusz Korkosz, Mykola Semeniuk and Marek Nowak

Energies 2023, 16(9), 3813; https://doi.org/10.3390/en16093813 - 28 Apr 2023

Cited by 4 | Viewed by 1811

Abstract

The analyses of the influence of spatial harmonics on the electromagnetic torque of the multi-phase induction machine and reducing this influence are important tasks to ensure the high efficiency of the induction machine. Designing the machine to consider the influence of spatial harmonics [...] Read more.

The analyses of the influence of spatial harmonics on the electromagnetic torque of the multi-phase induction machine and reducing this influence are important tasks to ensure the high efficiency of the induction machine. Designing the machine to consider the influence of spatial harmonics is essential to ensure the desired mechanical and energy characteristics. In the case of the sinusoidal winding supply of the induction machine, the magnetomotive force has high spatial harmonics, which are caused by the machine-winding design. The interaction between the 5th, 7th, 11th and 13th spatial harmonics of the winding function and the first time-harmonic of the winding supply causes the appearance of the 6th and 12th harmonics in the electromagnetic torque of the machine. A prototype of the symmetrical six-phase induction machine and the experimental study for the influence of spatial harmonics on the harmonic content of the stator currents in different machine modes are given in this paper. The mathematical model of the six-phase induction machine has been developed using the average voltages in integration step method. The introduction of the harmonic components into the magnetization inductance in the mathematical model of the six-phase induction machine for taking into account the spatial harmonics of the machine-winding function is proposed in this paper. The adequacy of the mathematical model was confirmed by comparing the simulation and experimental results. The harmonic content of the electromagnetic torque, which is caused by spatial harmonic influence, is analyzed. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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24 pages, 16743 KiB  

Open AccessArticle

Stall Torque Performance Analysis of a YASA Axial Flux Permanent Magnet Synchronous Machine

by Jordi Van Damme, Hendrik Vansompel and Guillaume Crevecoeur

Machines 2023, 11(4), 487; https://doi.org/10.3390/machines11040487 - 18 Apr 2023

Cited by 1 | Viewed by 4792

Abstract

There is a trend to go towards low gear-ratio or even direct-drive actuators in novel robotic applications in which high-torque density electric motors are required. The Yokeless and Segmented Armature Axial Flux Permanent Magnet Synchronous Machine is therefore considered in this work. In [...] Read more.

There is a trend to go towards low gear-ratio or even direct-drive actuators in novel robotic applications in which high-torque density electric motors are required. The Yokeless and Segmented Armature Axial Flux Permanent Magnet Synchronous Machine is therefore considered in this work. In these applications, the motors should be capable to deliver high torque at standstill for long periods of time. This can cause overheating of the motors due to a concentration of the losses in a single phase; hence, it becomes necessary to derate the motor torque. In this work the influence of the slot/pole combination, the addition of a thermal end-winding interconnection and the equivalent thermal conductivity of the winding body on the torque performance at standstill will be studied both experimentally via temperature measurements on a prototype stator, and via a calibrated 3D thermal Finite Element model. It was found that both a good choice of the slot/pole combination and the addition of a thermal end-winding interconnection have a significant influence on the torque performance at standstill, and allow up to 8% increase in torque at standstill in comparison to a reference design. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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15 pages, 3914 KiB  

Open AccessArticle

Fault-Tolerant Control of Induction Motor with Current Sensors Based on Dual-Torque Model

by Yongda Li and Pingping Gong

Energies 2023, 16(8), 3442; https://doi.org/10.3390/en16083442 - 14 Apr 2023

Cited by 4 | Viewed by 2362

Abstract

The safety of direct torque control (DTC) is strongly reliant on the accuracy and consistency of sensor measurement data. A fault-tolerant control paradigm based on a dual-torque model is proposed in this study. By introducing the vector product and scalar product of the [...] Read more.

The safety of direct torque control (DTC) is strongly reliant on the accuracy and consistency of sensor measurement data. A fault-tolerant control paradigm based on a dual-torque model is proposed in this study. By introducing the vector product and scalar product of the stator flux and stator current vector, a new state variable is selected to derive a new dual-torque model of induction motor; it is combined with a current observer to propose a dual-torque model fault-tolerant control method. This technology calculates torque and reactive torque directly, reducing the system’s reliance on sensors, avoiding sensor-noise interference, and improving torque response speed while suppressing torque ripple. In addition, to improve system dependability and safety, a fault-tolerant control method is devised by combining the model with an adaptive virtual current observer. Ultimately, experiments validate the suggested method’s effectiveness and feasibility. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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18 pages, 2373 KiB  

Open AccessPerspective

Perspectives on Electric Machines with Cryogenic Cooling

by Fabrizio Marignetti and Guido Rubino

Energies 2023, 16(7), 2994; https://doi.org/10.3390/en16072994 - 24 Mar 2023

Cited by 6 | Viewed by 4911

Abstract

Cryogenic cooling is a well-established and expanding technology. In the field of electric machines, it allows the construction of more efficient machines with a high power density. This paper addresses the main cooling technologies and their impact on cryogenic machine construction, providing perspective [...] Read more.

Cryogenic cooling is a well-established and expanding technology. In the field of electric machines, it allows the construction of more efficient machines with a high power density. This paper addresses the main cooling technologies and their impact on cryogenic machine construction, providing perspective for their use in future electrical machines. Although cost and safety issues of cryogenic systems are still holding back the uptake of cryogenic electric motors and generators, research in this field should provide significant improvements and promote their use at different levels. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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19 pages, 5106 KiB  

Open AccessArticle

Analysis of Performance Improvement of Passenger Car Synchronous Homopolar Generator with the Addition of Ferrite Magnets

by Vladimir Prakht, Vladimir Dmitrievskii and Vadim Kazakbaev

Appl. Sci. 2023, 13(6), 3990; https://doi.org/10.3390/app13063990 - 21 Mar 2023

Cited by 3 | Viewed by 2161

Abstract

Electric machines with hybrid excitation have increased torque density while maintaining a wide range of speed control. This article presents the results of the optimal design of a synchronous homopolar generator (SHG) with ferrite magnets on the rotor and excitation winding on the [...] Read more.

Electric machines with hybrid excitation have increased torque density while maintaining a wide range of speed control. This article presents the results of the optimal design of a synchronous homopolar generator (SHG) with ferrite magnets on the rotor and excitation winding on the stator for passenger cars. The use of ferrite magnets on the rotor of a synchronous homopolar generator makes it possible to use the stator surface more efficiently, which in turn increases energy efficiency and reduces the dimensions of the generator. At the same time, the excitation winding on the stator provides a reliable brushless design and the ability to control the excitation flux. The problem of long-time calculation of the three-dimensional SHG structure, which is especially relevant when using multi-iterative computer optimization, is solved by using the computationally efficient Nelder-Mead method and a simplified SHG model using two-dimensional finite element analysis. It is also clear that the low torque ripple of SHG with ferrite magnets with two stator-rotor stack combinations (SRSC) is largely provided by the fact that the torque ripples of individual SRSCs are in antiphase. The problem of considering the magnetic properties of magnetic core sections made of structural low-carbon steel is discussed. It has been found that with an increase in both the saturation level of the magnetic circuit and the magnetomotive force (MMF) of the SHG excitation winding, resistance to irreversible demagnetization of ferrite magnets on the rotor can be increased by increasing their height. In addition, it is shown that there is a significant increase in performance when using the hybrid excitation, in comparison with the conventional SHG design without magnets. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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21 pages, 6384 KiB  

Open AccessArticle

Armature Electromagnetic Force Extrapolation Prediction Method for Electromagnetic Railgun at High Speed

by Liang Jin, Dexin Gong, Yingang Yan and Chenyuan Zhang

Appl. Sci. 2023, 13(6), 3819; https://doi.org/10.3390/app13063819 - 16 Mar 2023

Cited by 8 | Viewed by 2179

Abstract

The analysis and calculation of the armature electromagnetic force is the premise of studying the dynamic characteristics of the electromagnetic railgun. Aiming at the problem of the numerical solution “pseudo-oscillation” at high speed, an extrapolation prediction method of armature electromagnetic force based on [...] Read more.

The analysis and calculation of the armature electromagnetic force is the premise of studying the dynamic characteristics of the electromagnetic railgun. Aiming at the problem of the numerical solution “pseudo-oscillation” at high speed, an extrapolation prediction method of armature electromagnetic force based on the Deep Belief Network-Deep Neural Network (DBN-DNN) is proposed. Firstly, the electromagnetic field control equation and armature dynamics equation, considering the influence of armature movement, are given, and the finite element simulation model of the electromagnetic railgun is established to analyze the dynamic characteristics and numerical solution stability of the armature electromagnetic force. Then, based on the stable numerical simulation data under different armature conductivities, a DBN-DNN method is proposed to realize the extrapolation prediction of the armature electromagnetic force under the standard conductance. Finally, the extrapolation prediction performance of the proposed method is tested by two electromagnetic railgun cases. Additionally, we further propose the training strategy of DBN-DNN parameters from solving armature electromagnetic force at low conductivity to standard conductivity. The armature electromagnetic force extrapolation prediction method for the whole launch process from low speed to high speed provides a new idea for the dynamic characteristic analysis of the high-speed electromagnetic railgun. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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23 pages, 4502 KiB  

Open AccessArticle

Investigation of a Cup-Rotor Permanent-Magnet Doubly Fed Machine for Extended-Range Electric Vehicles

by Chaoying Xia, Jiaxiang Bi and Jianning Shi

Energies 2023, 16(5), 2455; https://doi.org/10.3390/en16052455 - 4 Mar 2023

Cited by 2 | Viewed by 1722

Abstract

This paper investigates a cup-rotor permanent-magnet doubly fed machine (CRPM-DFM) for extended-range electric vehicles (EREVs). The topology and operating principle of the powertrain system based on CRPM-DFM are introduced. Then, the mathematical model of CRPM-DFM is established and the feedback linearization control of [...] Read more.

This paper investigates a cup-rotor permanent-magnet doubly fed machine (CRPM-DFM) for extended-range electric vehicles (EREVs). The topology and operating principle of the powertrain system based on CRPM-DFM are introduced. Then, the mathematical model of CRPM-DFM is established and the feedback linearization control of CRPM-DFM is given to realize the decoupling control of flux and torque. Moreover, the torque characteristic of CRPM-DFM is analyzed and the load torque boundaries with sinusoidal steady-state solution of CRPM-DFM is deduced. In addition, the MTPA control is derived to improve the efficiency of CRPM-DFM, and the efficiency of CRPM-DFM regarding various operating modes is investigated. Furthermore, the speed optimization strategy of ICE is proposed to reduce fuel consumption. Finally, the driving performance and fuel economy of the powertrain system are verified by simulation. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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22 pages, 4421 KiB  

Open AccessEditor’s ChoiceArticle

Water Pumping System Supplied by a PV Generator and with a Switched Reluctance Motor Using a Drive Based on a Multilevel Converter with Reduced Switches

by Vitor Fernão Pires, Daniel Foito, Armando Cordeiro, Tito G. Amaral, Hao Chen, Armando Pires and João F. Martins

Designs 2023, 7(2), 39; https://doi.org/10.3390/designs7020039 - 3 Mar 2023

Cited by 3 | Viewed by 2416

Abstract

Pumping systems play a fundamental role in many applications. One of the applications in which these systems are very important is to pump water. However, in the real world context, the use of renewable energies to supply this kind of system becomes essential. [...] Read more.

Pumping systems play a fundamental role in many applications. One of the applications in which these systems are very important is to pump water. However, in the real world context, the use of renewable energies to supply this kind of system becomes essential. Thus, this paper proposes a water pumping system powered by a photovoltaic (PV) generator. In addition, due to its interesting characteristics, such low manufacturing cost, free of rare-earth elements, simple design and robustness for pumping systems, a switched reluctance motor (SRM) is used. The power electronic system to be used in the PV generator and to control the SRM consists of a DC/DC converter with a bipolar output and a multilevel converter. The adopted DC/DC converter uses only one switch, so its topology can be considered as a derivation of the combination of a Zeta converter with a buck–boost converter. Another important aspect is that this converter allows continuous input current, which is desirable for PV panels. The topology selected to control the SRM is a multilevel converter. This proposed topology was adopted with the purpose of reducing the number of power semiconductors. A maximum power point algorithm (MPPT) associated with the DC/DC converter to obtain the maximum power of the PV panels is also proposed. This MPPT will be developed based on the concept of the time derivative of the power and voltage. It will be verified that with the increase in solar irradiance, the generated power will also increase. From this particular case study, it will be verified that changes in the irradiance from 1000 W/m² to 400 W/m² will correspond to a change in the motor speed from 1220 rpm to 170 rpm. The characteristics and operation of the proposed system will be verified through several simulation and experimental studies. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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19 pages, 3727 KiB  

Open AccessArticle

A Method to Determine the Torque Ripple Harmonic Reduction in Skewed Synchronous Reluctance Machines

by César Gallardo, Carlos Madariaga, Juan A. Tapia and Michele Degano

Appl. Sci. 2023, 13(5), 2949; https://doi.org/10.3390/app13052949 - 24 Feb 2023

Cited by 5 | Viewed by 2956

Abstract

In this paper, a discrete skew methodology is presented to understand the effect of skewing angle on electromagnetic torque in SynRM design. A new approach is proposed to estimate the amplitude of each torque ripple component as a function of skewing angle. The [...] Read more.

In this paper, a discrete skew methodology is presented to understand the effect of skewing angle on electromagnetic torque in SynRM design. A new approach is proposed to estimate the amplitude of each torque ripple component as a function of skewing angle. The reduction factor for each harmonic component is derived in general form, allowing for the determination of overall torque ripple waveform. The validity of the proposed method is evaluated through the examination of two SynRMs, resulting in a torque ripple reduction of up to 70%. The results obtained through the use of a proposed analytical ripple reduction estimator and FEA evaluation showed good agreement. The proposed skewing technique was applied on a previously optimized triple-barrier SynRM with a positive outcome: a consistent torque ripple reduction tackling relevant harmonic components. The analysis of harmonic distribution of torque ripple is mandatory for the selection of the optimal skewing strategy when following the proposed method, with two-step skewing recommended for mostly-purely-sinusoidal torque waveforms, and multi-step skewing recommended for machines with multiple higher-magnitude harmonic components. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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20 pages, 33948 KiB  

Open AccessArticle

Common-Mode Voltage-Reduction Method of 7-Phase BLDC Motor Control System

by Yung-Deug Son, Dong-Youn Kim, Hyeong-Jin Kim and Jang-Mok Kim

Energies 2023, 16(5), 2097; https://doi.org/10.3390/en16052097 - 21 Feb 2023

Cited by 1 | Viewed by 2724

Abstract

This paper describes a method for reducing the common-mode voltage in a seven-phase brushless DC motor (BLDC) drive. The conventional interleaved method used in the three-phase inverter system is extended and applied. The proposed phase-phase interleaved method is studied to apply the six-phase [...] Read more.

This paper describes a method for reducing the common-mode voltage in a seven-phase brushless DC motor (BLDC) drive. The conventional interleaved method used in the three-phase inverter system is extended and applied. The proposed phase-phase interleaved method is studied to apply the six-phase excitation method for controlling the seven-phase BLDC. The six-phase switching functions related with modulation index (MI) and interleaved angle are obtained, and the average of the common-mode voltage is derived mathematically. The proposed control method reduces the common-mode voltage generation by applying the optimal interleaved angle according to MI. The proposed method is verified by experimental results. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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17 pages, 4883 KiB  

Open AccessArticle

Analysis of Plasma Reactor Interaction with the Power Grid Depending on the Power Supply Design

by Grzegorz Komarzyniec and Michał Aftyka

Appl. Sci. 2023, 13(4), 2279; https://doi.org/10.3390/app13042279 - 10 Feb 2023

Cited by 3 | Viewed by 2289

Abstract

In this paper, the collaboration of a GlidArc-type plasma reactor with four dedicated power supplies was analysed. Each power supply is characterised by a different design solution. Plasma generation by electrical discharge requires a careful analysis of the power supply design, its operating [...] Read more.

In this paper, the collaboration of a GlidArc-type plasma reactor with four dedicated power supplies was analysed. Each power supply is characterised by a different design solution. Plasma generation by electrical discharge requires a careful analysis of the power supply design, its operating characteristics, currents, voltages and frequencies. Although the power supplies tested have similar abilities and provide similar power supply parameters, different plasma reactor performance characteristics are obtained for each of them. The results indicate that some power supply parameters were overestimated or underestimated at the design stage. Some of the power supplies tested under plasma reactor load also show poor interaction with the mains. The interaction of the power supplies with the plasma reactor and the mains supply is strongly influenced by the type of plasma gas. Analyses indicate that an optimally designed power supply should combine the solutions contained in each of the power supplies tested. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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17 pages, 3339 KiB  

Open AccessArticle

Multi-Objective Optimization Strategy for Permanent Magnet Synchronous Motor Based on Combined Surrogate Model and Optimization Algorithm

by Yinquan Yu, Yue Pan, Qiping Chen, Yiming Hu, Jian Gao, Zhao Zhao, Shuangxia Niu and Shaowei Zhou

Energies 2023, 16(4), 1630; https://doi.org/10.3390/en16041630 - 6 Feb 2023

Cited by 6 | Viewed by 2533

Abstract

When a permanent magnet synchronous motor (PMSM) is designed according to the traditional motor design theory, the performance of the motor is often challenging to achieve the desired goal, and further optimization of the motor design parameters is usually required. However, the motor [...] Read more.

When a permanent magnet synchronous motor (PMSM) is designed according to the traditional motor design theory, the performance of the motor is often challenging to achieve the desired goal, and further optimization of the motor design parameters is usually required. However, the motor is a strongly coupled, non-linear, multivariate complex system, and it is a challenge to optimize the motor by traditional optimization methods. It needs to rely on reliable surrogate models and optimization algorithms to improve the performance of the PMSM, which is one of the problematic aspects of motor optimization. Therefore, this paper proposes a strategy based on a combination of a high-precision combined surrogate model and the optimization method to optimize the stator and rotor structures of interior PMSM (IPMSM). First, the variables were classified into two layers with high and low sensitivity based on the comprehensive parameter sensitivity analysis. Then, Latin hypercube sampling (LHS) is used to obtain sample points for highly sensitive variables, and various methods are employed to construct surrogate models for variables. Each optimization target is based on the acquired sample points, from which the most accurate combined surrogate model is selected and combined with non-dominated ranking genetic algorithm-II (NSGA-II) to find the best. After optimizing the high-sensitivity variables, a new finite element model (FEM) is built, and the Taguchi method is used to optimize the low-sensitivity variables. Finally, finite element analysis (FEA) was adopted to compare the performance of the initial model and the optimized ones of the IPMSM. The results showed that the performance of the optimized motor is improved to prove the effectiveness and reliability of the proposed method. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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14 pages, 3827 KiB  

Open AccessArticle

Synchronous Homopolar Generator without Permanent Magnets for Railway Passenger Cars

by Vladimir Prakht, Vladimir Dmitrievskii and Vadim Kazakbaev

Appl. Sci. 2023, 13(4), 2070; https://doi.org/10.3390/app13042070 - 5 Feb 2023

Cited by 1 | Viewed by 2323

Abstract

The article presents the optimal design of a 35 kW brushless synchronous homopolar generator without permanent magnets for railway passenger cars. The excitation winding of the generator is located on the stator, and the toothed rotor has no windings. The generator characteristics are [...] Read more.

The article presents the optimal design of a 35 kW brushless synchronous homopolar generator without permanent magnets for railway passenger cars. The excitation winding of the generator is located on the stator, and the toothed rotor has no windings. The generator characteristics are optimized considering the required constant power speed range. A single-objective Nelder–Mead algorithm and 2D Finite Element Analysis were used for the optimization. As a result of the optimization, power losses are significantly reduced over the entire operating range of the generator rotational speed, the current capacity of the solid-state rectifier, and the torque ripple. A comparison of the calculated characteristics of the generator under consideration with the characteristics of a commercially available undercar generator shows that the active volume is reduced by a factor of 2.1, and the losses are significantly reduced over the entire operating speed range. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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24 pages, 6092 KiB  

Open AccessReview

A Review of Innovative Electromagnetic Technologies for a Totally Artificial Heart

by Mauro Andriollo, Enrico Fanton and Andrea Tortella

Appl. Sci. 2023, 13(3), 1870; https://doi.org/10.3390/app13031870 - 31 Jan 2023

Cited by 9 | Viewed by 6430

Abstract

A total artificial heart (TAH) represents a challenge in medical science to provide a survival perspective for patients with severe cardiac problems. Although cardiac transplantation represents the optimal therapeutic solution for end-stage heart failure, its application is limited by organ shortages. However, innovative [...] Read more.

A total artificial heart (TAH) represents a challenge in medical science to provide a survival perspective for patients with severe cardiac problems. Although cardiac transplantation represents the optimal therapeutic solution for end-stage heart failure, its application is limited by organ shortages. However, innovative technologies that can fit the operation and constraints of a physical heart are now under experimentation, making the target of a reliable and minimally invasive TAH much closer. The electromagnetic devices involved in system supply and actuation could potentially improve patient quality of life and expectancy. The purpose of this paper is to provide an overview of the operating principle, ratings, and key performance of the main electromagnetic components, with a particular focus on actuators that emulate the pumping effect of the heart ventricles. Linear oscillating actuators are very promising for their compactness and straightforward integration; therefore, an exhaustive overview considering both the single and the dual-mover configurations is worth being carried out. Taking a cue on the projects under development and after a detailed literature investigation, the pros and cons of the different solutions are discussed with the purpose of providing a critical analysis of the state-of-the-art. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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18 pages, 11721 KiB  

Open AccessArticle

Torque Ripple Suppression of Switched Reluctance Motor with Reference Torque Online Correction

by Benqin Jing, Xuanju Dang, Zheng Liu and Jianbo Ji

Machines 2023, 11(2), 179; https://doi.org/10.3390/machines11020179 - 28 Jan 2023

Cited by 10 | Viewed by 3161

Abstract

High torque ripple dramatically affects the switched reluctance motor (SRM) application. To reduce the torque ripple, a reference torque neural network (RTNN) is proposed to adjust the reference torque online. Firstly, the RTNN is built on the torque sharing function (TSF) method. Furthermore, [...] Read more.

High torque ripple dramatically affects the switched reluctance motor (SRM) application. To reduce the torque ripple, a reference torque neural network (RTNN) is proposed to adjust the reference torque online. Firstly, the RTNN is built on the torque sharing function (TSF) method. Furthermore, the RTNN is designed as a single-input and -output network. As the periodic relationship between the torque ripple and the rotor angle, the rotor angle constitutes the central node parameter of the implicit function in RTNN. Therefore, one-step adjustment of the RTNN can perform well at restraining reference torque. Lastly, the torque error is used to adjust the parameters of RTNN to reduce the torque ripple. In the MATLAB environment, through the simulation comparison with fuzzy torque and PD current compensation method, the effectiveness of RTNN at torque ripple suppression is proven with different loads and speeds. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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23 pages, 13176 KiB  

Open AccessArticle

Research on Permanent Magnet Synchronous Motor Sensorless Control System Based on Integral Backstepping Controller and Enhanced Linear Extended State Observer

by Lihuan Shao, Changfeng Zheng, Yan Zhang, Guanling Xie, Xiyu Hao and Xiaolong Zheng

Appl. Sci. 2023, 13(3), 1680; https://doi.org/10.3390/app13031680 - 28 Jan 2023

Cited by 5 | Viewed by 2066

Abstract

The traditional sensorless control system of permanent magnet synchronous motor (PMSM) has the problems of low estimation accuracy and poor anti-interference ability. Moreover, the position estimation performance is subjected to position harmonic ripples caused by inverter nonlinearities and flux spatial harmonics. To optimize [...] Read more.

The traditional sensorless control system of permanent magnet synchronous motor (PMSM) has the problems of low estimation accuracy and poor anti-interference ability. Moreover, the position estimation performance is subjected to position harmonic ripples caused by inverter nonlinearities and flux spatial harmonics. To optimize the dynamic performance of the PMSM sensorless control system, this paper proposes a sensorless control scheme that combines integral backstepping control with enhanced linear extended state observer (ELESO). The ELESO consists of two linear extended state observers (LESOs), which estimate the internal and external disturbances of the system, to improve the estimation accuracy of rotor position. Then, the integral backstepping controller processes the estimated rotor position and speed information to obtain d and q-axis voltages. The sensorless control scheme is implemented in the Matlab/Simulink and verified by experiments. The simulation and experiment show that the scheme can effectively suppress load interference and improve control accuracy. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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31 pages, 8521 KiB  

Open AccessArticle

Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker

by Yaw-Hong Kang, Hua-Chih Huang and Bo-Ya Yang

Machines 2023, 11(2), 150; https://doi.org/10.3390/machines11020150 - 21 Jan 2023

Cited by 5 | Viewed by 3905

Abstract

This study attempted to establish an optimal design and perform dynamic analysis for a spring-actuated cam-linkage composite mechanism in a rated 12 kV, 25 kA vacuum circuit breaker (VCB). The optimal design of the VCB mechanism involves two steps: the first step involves [...] Read more.

This study attempted to establish an optimal design and perform dynamic analysis for a spring-actuated cam-linkage composite mechanism in a rated 12 kV, 25 kA vacuum circuit breaker (VCB). The optimal design of the VCB mechanism involves two steps: the first step involves the optimal design of the stiffness of closing springs and the cam profile, based on three-order polynomial motion curve of the follower; the second step involves the optimal design of a four-bar linkage. To minimize the surplus work in the VCB operating mechanism, the overall difference between the general output force and general resistant force of the VCB operating mechanism during the closing operation was adopted as the objective function to be minimized. Furthermore, the differential evolution algorithm with the golden ratio (DE-gr), an efficient and accuracy metaheuristic algorithm, was employed as the optimization method. The dynamic analysis of the optimal operating mechanism was conducted using a MATLAB-coded program and verified by the multibody dynamic software MSC-ADAMS. The dynamic analysis revealed that the optimal design of the VCB mechanism can considerably decrease the average closing velocity of the movable contact and the Hertz stress between the contact surface of the cam and the roller follower. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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19 pages, 2807 KiB  

Open AccessArticle

Technical and Economic Analysis to Select Suitable Design Parameters of an E-Machine for Electric Commercial Vehicles

by Achim Kampker, Heiner Heimes, Benjamin Dorn, Florian Brans, José Guillermo Dorantes Gómez and Chetan Sharma

Vehicles 2023, 5(1), 75-93; https://doi.org/10.3390/vehicles5010005 - 10 Jan 2023

Cited by 1 | Viewed by 3067

Abstract

In the European Union (EU), road transport contributes a major proportion of the total greenhouse gas (GHG) emissions, of which a significant amount is caused by heavy-duty commercial vehicles (CV). The increasing number of emission regulations and penalties by the EU have forced [...] Read more.

In the European Union (EU), road transport contributes a major proportion of the total greenhouse gas (GHG) emissions, of which a significant amount is caused by heavy-duty commercial vehicles (CV). The increasing number of emission regulations and penalties by the EU have forced commercial vehicle manufacturers to investigate powertrain technologies other than conventional internal combustion engines (ICE). Since vehicle economics plays an important role in purchase decisions and the powertrain of a battery electric vehicle (BEV) contributes to about 8–20% of the total vehicle cost and the electric machine (EM) alone contributes to 33–43% of the drivetrain cost, it is necessary to analyze suitable EM topologies for the powertrain. In this paper, the authors aim to analyze the technical and cost aspects of an EM for electric commercial vehicles (ECV). Based on prior research and literature on this subject, an appropriate methodology for selecting suitable geometrical parameters of an e-machine for the use case of a heavy-duty vehicle is developed using MATLAB and Simulink tools. Then, for the economic analysis of the e-machine, reference ones are used, and their design parameters and cost structures are utilized to develop a cost function. Different use cases are evaluated according to the vehicle’s application. The results for a use case are compared by varying the design parameters to find the most cost-effective EM. Later, an analysis is performed on other decisive factors for EM selection. This highlights the importance of collaborative consideration of technological as well as the economic aspects of EMs for different use cases in ECVs. The method developed in this work contributes to understand the economic aspect of EMs as well as considering their performance factors. State-of-the-art methods and research are used to develop a novel methodology that helps with the selection of the initial geometry of the electric motor during the design process, which can serve to aid future designers and converters of electric heavy-duty vehicles. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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14 pages, 4581 KiB  

Open AccessArticle

Nonlinear Predictive Control of Interior Permanent Magnet Synchronous Machine with Extra Current Constraint

by Mengmeng Tian, Hailiang Cai, Wenliang Zhao and Jie Ren

Energies 2023, 16(2), 716; https://doi.org/10.3390/en16020716 - 7 Jan 2023

Cited by 5 | Viewed by 1516

Abstract

The interior permanent magnet synchronous machine (IPMSM) has been widely used in industrial applications due to its several favorable advantages. To further improve the machine performance, an improved nonlinear predictive controller for the IPMSM is proposed. In this paper, the maximum torque per [...] Read more.

The interior permanent magnet synchronous machine (IPMSM) has been widely used in industrial applications due to its several favorable advantages. To further improve the machine performance, an improved nonlinear predictive controller for the IPMSM is proposed. In this paper, the maximum torque per ampere control law is firstly transformed to a linear function, according to the first−order Taylor expansion, and integrated with the control strategy. On this basis, an improved predictive control method is formulated by designing an optimized cost function through the input−output feedback linearization. Then the integral action is introduced to eliminate the influence of the load mutation and improve the steady−state control precision of the system. The stability of the control method is ensured by compelling the outputs to track the desired references without steady−state error. Finally, the simulation was established to verify the effective of the improved control method. Simulation results showed that the machine can reach the given reference speed without steady−state error within a short process, which means the machine has excellent dynamic and static performances. Furthermore, the machine has higher torque−to−current ratio by making full use of the reluctance torque. The simulation results verify the effectiveness of the improved control strategy. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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22 pages, 6053 KiB  

Open AccessArticle

On the Usefulness of Employing ANSYS Motor-CAD Software in Designing Permanent Magnet Synchronous Machines

by Florina-Ambrozia Coteț, Iulia Văscan and Loránd Szabó

Designs 2023, 7(1), 7; https://doi.org/10.3390/designs7010007 - 5 Jan 2023

Cited by 8 | Viewed by 7212

Abstract

This paper deals with the simulation of a permanent magnet synchronous machine (PMSM) to be developed for driving a scroll compressor of a vehicle air conditioning system. The simulations were needed for the verification of the pre-sizing and for the electromagnetic behavior analysis [...] Read more.

This paper deals with the simulation of a permanent magnet synchronous machine (PMSM) to be developed for driving a scroll compressor of a vehicle air conditioning system. The simulations were needed for the verification of the pre-sizing and for the electromagnetic behavior analysis of the PMSM. These were performed by using the ANSYS Motor-CAD software. All the obtained results emphasized that the pre-sizing of the PMSM was performed correctly, and the designed electrical machine can fulfill all the prescribed requirements. To highlight the superiority of the chosen surface-mounted PMSM topology, a comparative study was performed for four PMSMs having the same stator but different rotor topologies having the same quantity of permanent magnets. The study revealed that the PMSM with permanent magnets on its rotor surface is the best-fitting variant for the foreseen application. By intensively using the ANSYS Motor-CAD software, the authors appreciated that this product is a very useful tool in the hands of the designers not only in evaluating the machine’s computed geometry (by checking its correctness and feasibility), but also in its in-depth electromagnetic analysis and in calculating its parameters of interest. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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13 pages, 4445 KiB  

Open AccessArticle

Design Optimization of the Magnet-Free Synchronous Homopolar Motor of a Subway Train

by Vladimir Dmitrievskii, Vladimir Prakht, Vadim Kazakbaev and Alecksey Anuchin

Appl. Sci. 2022, 12(24), 12647; https://doi.org/10.3390/app122412647 - 9 Dec 2022

Cited by 3 | Viewed by 1907

Abstract

Synchronous homopolar motors have no permanent magnets and their excitation winding is fixed at their stator. However, they can be a good alternative to induction and permanent magnet motors in traction applications requiring a wide constant power speed range. They provide an excitation [...] Read more.

Synchronous homopolar motors have no permanent magnets and their excitation winding is fixed at their stator. However, they can be a good alternative to induction and permanent magnet motors in traction applications requiring a wide constant power speed range. They provide an excitation flux control and a highly reliable brushless rotor design. This article presents the procedure and results of optimizing a 370 kW synchronous homopolar motor for driving subway train. The optimization procedure was developed to take into account the subway train moving trajectory. The analysis considers only a limited number of steady-state operating points of the motor to reduce computation time. The optimization results show a significant improvement of the target parameters of the traction drive. The optimization makes it possible to significantly reduce the losses in the operating cycle, as well as the torque ripple of the motor and the current rating of the traction inverter. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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22 pages, 5555 KiB  

Open AccessArticle

Modeling and Simulation of a Novel Low-Speed High-Torque Permanent Magnet Synchronous Motor with Asymmetric Stator Slots

by Shaokai Kou, Ziming Kou, Juan Wu and Yandong Wang

Machines 2022, 10(12), 1143; https://doi.org/10.3390/machines10121143 - 1 Dec 2022

Cited by 7 | Viewed by 2327

Abstract

Focusing on the unstable electromagnetic performance of an air gap magnetic field caused by torque ripple and harmonic interference of a multi-slot and multi-pole low-speed high-torque permanent magnet synchronous motor (LHPMSM), an asymmetric stator slot is proposed to improve the comprehensive electromagnetic performance [...] Read more.

Focusing on the unstable electromagnetic performance of an air gap magnetic field caused by torque ripple and harmonic interference of a multi-slot and multi-pole low-speed high-torque permanent magnet synchronous motor (LHPMSM), an asymmetric stator slot is proposed to improve the comprehensive electromagnetic performance of the motor. Moreover, this paper develops an exact analytical model which predicts the magnetic field distribution based on Laplace’s and Poisson’s equations. The stator slot asymmetry is introduced into the model and solved by the method of separating variables. Taking a 40p168s LHPMSM as an example, numerical results of the no-load flux density field distributions are obtained by the finite element method (FEM) and employed to validate the analytical model. The influence of stator slot asymmetric structure on electromagnetic characteristics is subsequently analyzed. The results show that, compared with the semi-closed slot model, the asymmetric slot has better torque characteristics, and the electromagnetic characteristics of the motor can be significantly improved by optimizing the stator slot asymmetry. Finally, a prototype is manufactured and tested to validate the theoretical analysis. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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13 pages, 7481 KiB  

Open AccessArticle

A Novel High-Speed Permanent Magnet Synchronous Motor for Hydrogen Recirculation Side Channel Pumps in Fuel Cell Systems

by Kang Ma, Ye Liu, Ziqiang Wei, Jianfei Yang and Baocheng Guo

Energies 2022, 15(23), 8913; https://doi.org/10.3390/en15238913 - 25 Nov 2022

Cited by 1 | Viewed by 2096

Abstract

In hydrogen recirculation side channel pumps, the motor rotor is exposed to a high-pressure mixture of steam and hydrogen, which makes hydrogen embrittlement occur in permanent magnets (PMs). A protective coating is necessary for the PMs in high-pressure hydrogen. However, in the process [...] Read more.

In hydrogen recirculation side channel pumps, the motor rotor is exposed to a high-pressure mixture of steam and hydrogen, which makes hydrogen embrittlement occur in permanent magnets (PMs). A protective coating is necessary for the PMs in high-pressure hydrogen. However, in the process of sleeve interference installation, the protective coating of the PMs is easily damaged. This paper proposes two surface-mounted insert permanent magnet (SIPM) synchronous motor topologies, SIPM1 and SIPM2, in which the retaining sleeves can be eliminated and the PM protective coating is safe in the assembling process. A dovetail PM and rotor core structure is used to protect the PM with higher rotor strength without retaining the sleeve. The electromagnetic performance of the motors with different rotors, including airgap flux density, output torque, torque ripple, and energy efficiency is compared and optimized. It is concluded that the output torque of the SIPM motor can be promoted by 22.4% and torque ripple can be reduced by 2.9%, while the PM volume remains the same as that of the conventional SPM motor. At the same time, the SIPM motor can have lower harmonic contents of back electromotive force (EMF) and rotor loss compared to the SPM motor with a retaining sleeve. Furthermore, the stress of the PM is analyzed under conditions of PM glue action and failure. The proposed SIPM2 has the ability to operate safely at high-speed and high-temperature operating conditions when the PM glue fails. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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17 pages, 5289 KiB  

Open AccessArticle

Analytical Calculation of Air-Gap Magnetic Field Distribution in IPMSMs with Mixed Eccentricity Accounting for Bridge Saturation

by Yu Sun, Lichen Gu, Peijin Liu, Jiangcheng Chen and Donghong Cheng

Appl. Sci. 2022, 12(23), 11956; https://doi.org/10.3390/app122311956 - 23 Nov 2022

Cited by 3 | Viewed by 2287

Abstract

This paper presents an analytical model for calculating the detailed air-gap magnetic field distribution in interior permanent magnet synchronous motors (IPMSMs) with mixed eccentricity. In order to improve the efficiency of model solving, a modeling strategy combining the equivalent magnetic circuit network method [...] Read more.

This paper presents an analytical model for calculating the detailed air-gap magnetic field distribution in interior permanent magnet synchronous motors (IPMSMs) with mixed eccentricity. In order to improve the efficiency of model solving, a modeling strategy combining the equivalent magnetic circuit network method and the subdomain method was adopted. Specifically, the magnetic field distribution of the rotor was modeled by using the magnetic circuit analysis method, and the magnetic field distributions of the air-gap, slot opening and stator slot along the radial direction were modeled in different regions according to their structure ruler. Then, the influence of bridge saturation was considered. Moreover, based on the analysis of the air-gap geometric structure with mixed eccentricity, a detailed spatiotemporal analytical model of the air-gap magnetic field was established, which provides a more accurate description of the mixed eccentricity composed of static and dynamic rotor eccentricities of different severity. The analytical models were compared with the corresponding models established by the finite element method, which proved the accuracy and validity of the models established in this paper. Finally, some key features related to radial and tangential air-gap flux density were extracted, which can significantly reflect the characteristics of eccentricities. The main findings reported in this paper will be of benefit for developing methods for early identification and diagnosis of eccentricity faults in IPMSMs. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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26 pages, 10284 KiB  

Open AccessEditor’s ChoiceArticle

Design of an Integrated, Six-Phase, Interleaved, Synchronous DC/DC Boost Converter on a Fuel-Cell-Powered Sport Catamaran

by Michael Rimondi, Riccardo Mandrioli, Vincenzo Cirimele, Lohith Kumar Pittala, Mattia Ricco and Gabriele Grandi

Designs 2022, 6(6), 113; https://doi.org/10.3390/designs6060113 - 14 Nov 2022

Cited by 6 | Viewed by 3434

Abstract

This paper describes the preliminary analysis, design and implementation phases of a DC/DC boost converter dedicated to the Futura catamaran propulsion chain developed by the UniBoAT team at the University of Bologna. The main goal of the project was the reduction of the [...] Read more.

This paper describes the preliminary analysis, design and implementation phases of a DC/DC boost converter dedicated to the Futura catamaran propulsion chain developed by the UniBoAT team at the University of Bologna. The main goal of the project was the reduction of the converter’s weight by eliminating the use of heat sinks and by reducing the component size, especially inductors and capacitors. The obtained converter is directly integrated into the structure containing the fuel-cell stack. The realized converter was based on an interleaved architecture with six phases controlled through the average current mode control. The design was validated through simulations carried out using the LT-Spice software, whereas experimental validations were performed by means of both bench tests and on-field tests. Detailed thermal and efficiency analyses were provided with the bench tests under the two synchronous and non-synchronous operating modes and with the adoption of the phase-shedding technique. Prototype implementation and performance in real operating conditions are discussed in relation to on-field tests. The designed converter can be used in other applications requiring a voltage-controlled boost converter. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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39 pages, 24687 KiB  

Open AccessArticle

Analysis of the Simulation of the Operation of a Wheel Hub Motor Mounted in a Hybrid Drive of a Delivery Vehicle

by Piotr Dukalski, Jan Mikoś and Roman Krok

Energies 2022, 15(21), 8323; https://doi.org/10.3390/en15218323 - 7 Nov 2022

Cited by 4 | Viewed by 3139

Abstract

The article presents the analysis of operational parameters and thermal analysis of the wheel hub motor during operation in the car drive. The authors proposed an analysis of the operation of the wheel hub motor mounted in a hybrid car, during Artemis driving [...] Read more.

The article presents the analysis of operational parameters and thermal analysis of the wheel hub motor during operation in the car drive. The authors proposed an analysis of the operation of the wheel hub motor mounted in a hybrid car, during Artemis driving cycles and while driving on the road with different slopes. The simulations were carried out in the Ansys Motor-CAD program. The calculations are based on coupled models of the electromagnetic circuit and thermal models of the motor. The conducted research is a proposal of an approach to the design of electric vehicle propulsion motors, which allows us to consider problems related to predicting at the motor design stage what are its possibilities and what risks during operation in a real drive. The analysis also includes the impact of the applied motor control strategy and the variation of the supply voltage. These are aspects that are extremely important in wheel hub motors, as they are weight-optimized motors with a limited volume and a relatively high power and torque density. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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19 pages, 4050 KiB  

Open AccessTechnical Note

Toward the Application of Pulse Width Modulated (PWM) Inverter Drive-Based Electric Propulsion to Ice Capable Ships

by Eric Christopher Renz and James Turso

Energies 2022, 15(21), 8217; https://doi.org/10.3390/en15218217 - 3 Nov 2022

Cited by 3 | Viewed by 2477

Abstract

The current world geopolitical state has driven significant interest in expanding influence in the polar regions. In order to develop new trade routes and defense of these areas, specialized ice-capable vessels are needed. Traditional propulsion technology utilized for these vessels has featured diesel [...] Read more.

The current world geopolitical state has driven significant interest in expanding influence in the polar regions. In order to develop new trade routes and defense of these areas, specialized ice-capable vessels are needed. Traditional propulsion technology utilized for these vessels has featured diesel and turbo electric drives with cycloconverter based technology used for speed regulation. Cycloconverter technology has the major disadvantage of characteristic output voltage waveforms that are very non-sinusoidal which induce harmonic rich currents with their resulting negative effects on total power factor and efficiency. There is also the potential to induce harmonic currents that may increase heat production in power cables, stressing insulation and reducing overall component life. Furthermore, sensitive loads such as control system power supplies may also be affected. The output waveform of a PWM drive has harmonic content that is both less severe, and more easily analyzed with current modeling tools. There are significant technical challenges that need to be assessed when considering PWM drive deployment in ice-capable vessels. This is due to the severe load torques, and torque variation imposed on propeller blades during ice-milling operations. To the authors’ knowledge, an analysis of the behavior of vector-controlled PWM drives to this type of service has not been published in the open literature. This paper presents an initial modeling and simulation study that investigates whether such a PWM drive and associated controller may be effective for ice milling and other operational evolutions for these types of ships. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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14 pages, 1837 KiB  

Open AccessArticle

Speed Control of Magnetic Drive-Trains with Pole-Slipping Amelioration

by Xiaowen Liao, Chris Bingham and Tim Smith

Energies 2022, 15(21), 8148; https://doi.org/10.3390/en15218148 - 1 Nov 2022

Cited by 3 | Viewed by 2005

Abstract

The paper introduces new techniques to reduce the potential for pole-slipping induced by control systems and presents a low-cost pole-slipping detection and recovery scheme for magnetic drive-trains (MDTs). For the first time, the paper shows that a combination of electromagnetic and load-torque excitations [...] Read more.

The paper introduces new techniques to reduce the potential for pole-slipping induced by control systems and presents a low-cost pole-slipping detection and recovery scheme for magnetic drive-trains (MDTs). For the first time, the paper shows that a combination of electromagnetic and load-torque excitations which individually are not greater than the maximum coupling torque can initiate pole-slipping. For applications where acceleration feedback is unavailable, the motor-side inertia is virtually increased with a tracking differentiator to provide feedback of acceleration. Subsequently, controller design and parameter optimization are discussed. Experimental measurements on a custom test facility verify the presented principles that low-bandwidth controller designs with low inertia ratios can accommodate a wider range of on-load startup torque and load-torque disturbances without pole-slipping. To address overload issues, a pole-slipping detection method based on the kurtosis of electromagnetic torque and a recovery strategy based on converting the state of pole-slipping into that of on-load startup are presented. Experimental results demonstrate that detecting slip anomalies without load-side information, and recovery from pole-slipping without auxiliary mechanical devices are both feasible. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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18 pages, 6538 KiB  

Open AccessArticle

Multi-Objective Optimization Design of a New Permanent Magnet Synchronous Motor Based on the Taguchi Method

by Chunyu Qu, Ziqi Guo, Yongzhuang Hu, Xiuping Wang and Fangxu Han

Energies 2022, 15(19), 7347; https://doi.org/10.3390/en15197347 - 6 Oct 2022

Cited by 13 | Viewed by 2278

Abstract

To improve the performance and stability of the permanent magnet synchronous motor (PMSM), a new type of built-in permanent magnet synchronous motor (IPMSMB) is proposed. Firstly, the performance indexes of IPMSM, IPMSMA, and IPMSMB are compared by finite element analysis. The results show [...] Read more.

To improve the performance and stability of the permanent magnet synchronous motor (PMSM), a new type of built-in permanent magnet synchronous motor (IPMSMB) is proposed. Firstly, the performance indexes of IPMSM, IPMSMA, and IPMSMB are compared by finite element analysis. The results show that the effective harmonic of the air-gap magnetic density of the motor increases when the rotor outer diameter is piecewise eccentric. At the same time, torque ripple and cogging torque decrease. Then the permanent magnet structure of the motor is changed on the basis of IPMSMA to form IPMSMB, which improves the output torque of the motor. Secondly, the Taguchi method is used to optimize the structural parameters of IPMSMB. After optimization, the output torque of IPMSMB is increased by 4.6%. The cogging torque and torque ripple are decreased by 45.5% and 25.7%, respectively. The consumption of permanent magnets is reduced by 7.74%. Finally, the rationality of the motor design is verified by the prototype experiment. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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34 pages, 4796 KiB  

Open AccessArticle

A Hybrid-Excitation Synchronous Motor with a Change in Polarity

by Chiara Contò and Nicola Bianchi

Machines 2022, 10(10), 869; https://doi.org/10.3390/machines10100869 - 27 Sep 2022

Cited by 4 | Viewed by 4274

Abstract

The hybrid-excitation permanent magnet (HEPM) motor is a synchronous motor characterized by a rotor that includes both permanent magnets and excitation windings. Thus, an active change in the magnetic flux by means of the excitation current is possible. In particular, the hybrid-excited rotor [...] Read more.

The hybrid-excitation permanent magnet (HEPM) motor is a synchronous motor characterized by a rotor that includes both permanent magnets and excitation windings. Thus, an active change in the magnetic flux by means of the excitation current is possible. In particular, the hybrid-excited rotor studied in this paper can be used to change the number of poles of the rotor itself. At the same time, the stator winding is also designed to perform a polarity change. The change in polarity allows users to obtain different torque versus speed characteristics with the same motor. In particular, a configuration with a lower pole number exhibits low torque at high speeds, while a configuration with a higher pole number produces high torque at low speeds. In this way, a single HEPM motor behaves like two different machines, extending the usual operating speed range of synchronous motors. In this paper, an HEPM rotor configuration is designed, and its performance is analyzed through finite element electromagnetic and thermal simulations. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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18 pages, 4010 KiB  

Open AccessArticle

Intramedullary Skeletal Distraction Robot: Novel Design and Optimization of Implantable Lengthening Nail

by ShiKeat Lee, Zhenguo Nie, Handing Xu, Kai Hu, Hanwei Lin, Fugui Xie and Xin-jun Liu

Machines 2022, 10(10), 843; https://doi.org/10.3390/machines10100843 - 23 Sep 2022

Viewed by 2594

Abstract

Leg Length Discrepancy (LLD) is a critical problem which not only impacts the quality of life but also causes other physical ailments such as limping and severe back pain. Most people had a non-negligible difference in the length of their two legs, and [...] Read more.

Leg Length Discrepancy (LLD) is a critical problem which not only impacts the quality of life but also causes other physical ailments such as limping and severe back pain. Most people had a non-negligible difference in the length of their two legs, and 0.1% of the population with differences of 20 mm or more are diagnosed as a difference in limb length. The Ilizarov external fixator is commonly used in treating LLD as conventional therapeutic equipment, but often causes serious complications that cannot be prevented. Therefore, intramedullary leg-lengthening treatment has become popular in distraction osteogenesis to eliminate extracorporeal surgery. This paper presents a study on the design and optimization of a novel electromagnetic-driven Intramedullary Skeletal Distraction Robot (ISDR) with robust mechanical stiffness and surplus electromagnetic driving force. Compared with PRECICE, the split structure of ISDR eases the optimal design and manufacturing difficulties to strengthen mechanical stiffness, and the electromagnetic configuration allows improving the distraction force by adjusting the Permanent Magnet Brushless Direct Current (PMBLDC) motor parameters. ISDR, which is implanted in the medullary cavity, has the Von-Mises stress of 952.15 MPa, and the first mode of natural frequency is 28.823 Hz indicating that it can withstand the load during the walking gait phases. On the other hand, the ISDR distraction force encounters resistance from muscle fibers, and an average driving torque of 9 Nmm ensures its distraction. Based on the results, ISDR is proven secure and reliable during and after leg-lengthening treatment, which can significantly reduce lifestyle disruption and medical complications. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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26 pages, 7368 KiB  

Open AccessArticle

A Novel Variable-Proportion Desaturation PI Control for Speed Regulation in Sensorless PMSM Drive System

by Zihan Wei, Mi Zhao, Ximu Liu and Min Lu

Appl. Sci. 2022, 12(18), 9234; https://doi.org/10.3390/app12189234 - 15 Sep 2022

Cited by 8 | Viewed by 2174

Abstract

The problem of integral saturation greatly restricts the engineering application of PID controller in AC speed regulator systems, which also affects the control performance of sensorless drive system with the phase-locked loop (PLL) structure. To address this, this paper proposes a novel variable-proportion [...] Read more.

The problem of integral saturation greatly restricts the engineering application of PID controller in AC speed regulator systems, which also affects the control performance of sensorless drive system with the phase-locked loop (PLL) structure. To address this, this paper proposes a novel variable-proportion desaturation PI (VPDPI) control method for permanent magnet synchronous motor (PMSM) sensorless drive system. Firstly, an overall scheme of sensorless control system with sliding mode observer (SMO)-PLL observer is presented, which includes the equivalent mathematical model and its parameter identification model of PMSM. Secondly, the control principle of the VPDPI algorithm is innovatively designed. Note that the novel regulator scheme consists of two interconnected components in terms of the concepts of threshold segmentation, i.e., the variable-proportion link and desaturation PI part. Meanwhile, the stability analysis of the regulator is further discussed by the root locus and the Bode diagram analysis. Finally, the numerical simulations of speed regulation are carried out under the various operation conditions, and the effectiveness of the proposed method is further verified by experimental platform. Several groups of comparative experiments reveal that the proposed method has a more higher control performance for the sensorless drive system, especially in the ability of overshoot suppression. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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15 pages, 4823 KiB  

Open AccessArticle

Design, Analysis and Experimental Research of Dual-Tendon-Driven Underactuated Gripper

by Yunzhi Zhang, Dingkun Xia, Qinghua Lu, Qinghua Zhang, Huiling Wei and Weilin Chen

Machines 2022, 10(9), 761; https://doi.org/10.3390/machines10090761 - 2 Sep 2022

Cited by 3 | Viewed by 2887

Abstract

To improve the adaptive clamping performance of traditional single-tendon-driven underactuated grippers for grasping multiple categories of objects, a novel dual-tendon-driven underactuated gripper is proposed in this paper. First, two independent tendons with different winding paths are designed in the gripper to realize the [...] Read more.

To improve the adaptive clamping performance of traditional single-tendon-driven underactuated grippers for grasping multiple categories of objects, a novel dual-tendon-driven underactuated gripper is proposed in this paper. First, two independent tendons with different winding paths are designed in the gripper to realize the changeable resultant moment of the end knuckle rotating joint and the movement sequences of gripper knuckles driven by different tendons are analysed too. Then, some kinematic analysis and dynamical simulations are carried out to verify the validation of the knuckle structure and dual-tendon winding path design. At last, a prototype of the novel gripper is manufactured and some grasping experiments are carried out on multiple categories of objects, with different sizes and shapes. The experimental results show that all the objects can be clamped tightly. Compared with the traditional single-tendon-driven gripper, the novel one can achieve a more flexible grasping operation and a larger end clamping force, which are more suitable for the adaptive grasping requirements of robotic automatic sorting. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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18 pages, 9330 KiB  

Open AccessArticle

A Novel Rotor Position Observer for Sensorless Control of Permanent Magnet Synchronous Motor Based on Adaptive Generalized Second-Order Integrator

by Jie Gao, Yanyang Wang, Meng Xu and Yanqing Mi

Machines 2022, 10(9), 751; https://doi.org/10.3390/machines10090751 - 31 Aug 2022

Cited by 1 | Viewed by 2748

Abstract

In order to realize sensorless control of permanent magnet synchronous motor (PMSM) with high performance in low speed region, a novel rotor position observer scheme based on finite control set model predictive control (FCS-MPC) is presented in this paper. Firstly, the FCS-MPC is [...] Read more.

In order to realize sensorless control of permanent magnet synchronous motor (PMSM) with high performance in low speed region, a novel rotor position observer scheme based on finite control set model predictive control (FCS-MPC) is presented in this paper. Firstly, the FCS-MPC is used to predict the current and drive the PMSM by selecting the optimal control quantity that minimizes the cost function. Next, an adaptive second-order generalized integrator (ASOGI) with adaptive center frequency adjustment was designed to replace the band-pass filter (BPF) in the rotor position observer. The ASOGI can calculate the high frequency value that can be used for position estimation by the controller switching frequency. The current ripple inherent in the FCS-MPC is considered as the response current obtained by the high frequency injection (HFI) method. The current ripple after ASOGI filtering is input to the phase-locked loop (PLL) for phase locking to obtain the estimated rotor position. In addition, adaptive linear (Adaline) neural networks are used to identify sensitive motor parameters online to avoid mismatch of model parameters, which causes degradation of control performance. Simulation experiments and hardware experiments show that this scheme is excellent in both static and dynamic conditions. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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13 pages, 6132 KiB  

Open AccessArticle

Speed Estimation of PMSM Based on a Super-Twisting Slide Mode Observer

by Long Li, Weidong Zhou, Xianting Bi and Xiaoping Shi

Machines 2022, 10(8), 681; https://doi.org/10.3390/machines10080681 - 11 Aug 2022

Cited by 5 | Viewed by 1938

Abstract

To limit the high-frequency chattering originating from the conventional sliding mode observer in a PMSM sensorless control system of vacuum pumps and reduce the steady-state error caused by the phase lag of the coordinate system on the estimated speed, a speed estimation algorithm [...] Read more.

To limit the high-frequency chattering originating from the conventional sliding mode observer in a PMSM sensorless control system of vacuum pumps and reduce the steady-state error caused by the phase lag of the coordinate system on the estimated speed, a speed estimation algorithm was proposed based on the super-twisting sliding mode observer. Then, the proposed algorithm was applied to observe an electromotive force. To this end, the Lyapunov function was established to analyze the stability of the current dynamic error equation. In this regard, the estimated phase lag of the rotating coordinate system was considered to study the influence of the speed estimation error. Moreover, a speed estimation algorithm considering the d-axis estimation of back electromotive force is proposed. The performed analyses show that the speed estimation algorithm based on a super-twisting sliding mode observer has promising estimation accuracy. It is concluded that the proposed algorithm can be effectively applied to suppress high-frequency chattering in the system, reduce the influence of phase lag in the estimation coordinate system on the speed estimation error, remove the low-pass filter and phase compensation module, and improve the accuracy of speed estimation. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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18 pages, 6077 KiB  

Open AccessArticle

Design and Experimental Evaluation of an In-Wheel Flux-Switching Machine for Light Vehicle Application

by Gabriel A. Mendonça, Diogo P. V. Galo, Luís Carlos M. Sales, Braz J. Cardoso Filho and Thales A. C. Maia

Machines 2022, 10(8), 671; https://doi.org/10.3390/machines10080671 - 10 Aug 2022

Cited by 4 | Viewed by 2631

Abstract

Restrictive regulations regarding emissions and fossil fuel consumption lead to the electric vehicle being an alternative to replace conventional internal combustion engine vehicles. The pure electric powertrain technology and the charging infrastructure are still immature in some markets, where increasing the overall vehicle [...] Read more.

Restrictive regulations regarding emissions and fossil fuel consumption lead to the electric vehicle being an alternative to replace conventional internal combustion engine vehicles. The pure electric powertrain technology and the charging infrastructure are still immature in some markets, where increasing the overall vehicle efficiency by energy harvesting means can be a more viable solution. This paper presents the design and experimental validation of an in-wheel flux-switching machine for regenerative braking in a light passenger vehicle. Later, the energy can be used for fuel handling and reforming, performance enhancement, increasing efficiency, and reducing emissions. Feasibility and technological challenges are also discussed. The Maxwell–Fourier method and a novel steady-state equivalent circuit presented in this paper are used for geometry sensitivity analysis and optimization routine. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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16 pages, 10461 KiB  

Open AccessArticle

Design Optimization of a Switched Reluctance Machine with an Improved Segmental Rotor for Electric Vehicle Applications

by Yuanfeng Lan, Mohamed Amine Frikha, Julien Croonen, Yassine Benômar, Mohamed El Baghdadi and Omar Hegazy

Energies 2022, 15(16), 5772; https://doi.org/10.3390/en15165772 - 9 Aug 2022

Cited by 7 | Viewed by 2757

Abstract

In this article, a switched reluctance machine (SRM) with six phases and a misaligned segmental rotor is proposed. The segmental rotor has an internal 15-degree misalignment, allowing the SRM structure to be a one-layer 2D structure with a short flux path structure. The [...] Read more.

In this article, a switched reluctance machine (SRM) with six phases and a misaligned segmental rotor is proposed. The segmental rotor has an internal 15-degree misalignment, allowing the SRM structure to be a one-layer 2D structure with a short flux path structure. The proposed SRM produces a relatively low torque ripple by exciting two phases simultaneously. Additionally, an optimization method is applied, allowing for the maximum torque position of one phase to be aligned with the zero-torque position of the adjacent phase. The finite element method (FEM) is used to analyze and design the proposed SRM and to simulate the proposed liquid cooling system. The static torque waveforms are analyzed, and the dynamic torque waveforms are simulated with a drive using SiC MOSFETs. Finally, a prototype is manufactured, and the experiment is performed to validate the design and simulation results. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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19 pages, 26275 KiB  

Open AccessArticle

Sensorless Control Strategy of Novel Axially Magnetized Vernier Permanent-Magnet Machine

by Bowen Xu, Jien Ma, Qiyi Wu, Lin Qiu, Xing Liu, Chao Luo and Youtong Fang

Energies 2022, 15(15), 5470; https://doi.org/10.3390/en15155470 - 28 Jul 2022

Cited by 2 | Viewed by 1683

Abstract

Vernier permanent-magnet machines have been attracted more and more attention because of their high torque density. In this paper, the sensorless control strategy of the novel axially magnetized Vernier permanent-magnet (AMVPM) machine is presented. First, the inductance non-linearity is investigated under different load [...] Read more.

Vernier permanent-magnet machines have been attracted more and more attention because of their high torque density. In this paper, the sensorless control strategy of the novel axially magnetized Vernier permanent-magnet (AMVPM) machine is presented. First, the inductance non-linearity is investigated under different load conditions. Second, the mathematical model is established in cooperation with the finite element method. After that, the back electromotive force based sensorless control strategy is developed according to the state equation of the motor. In the sensorless drive, the model reference adaptive system (MRAS) technique incorporated with the inductance non-linearity is used for the speed estimation. The modified control strategy not only increases the stability but also improves the dynamic response of the system. Finally, the simulation results show that the modified MRAS is of high estimation precision, and the AMVPM machine can be well controlled, and the experimental results validated the theoretical design process. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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17 pages, 16385 KiB  

Open AccessArticle

Effect of Flux Barriers on Short-Circuit Current and Braking Torque in Dual Three-Phase PM Machine

by Lin Liu, Kai Wang, Lingling Guo and Jian Li

Machines 2022, 10(8), 611; https://doi.org/10.3390/machines10080611 - 26 Jul 2022

Viewed by 2335

Abstract

This paper investigates the influence of stator flux barriers on the short-circuit current (SCC) and braking torque of a dual three-phase permanent magnet (PM) synchronous machine. By optimizing the position and width of stator flux barriers, the machine has a lower amplitude of [...] Read more.

This paper investigates the influence of stator flux barriers on the short-circuit current (SCC) and braking torque of a dual three-phase permanent magnet (PM) synchronous machine. By optimizing the position and width of stator flux barriers, the machine has a lower amplitude of short-circuit current and brake torque when the short-circuit fault occurs. First, the SCC and braking torque are analytically derived. The amplitude of SCC is proportional to the PM flux linkage and inversely proportional to the inductance. The braking torque is proportional to the square of the PM flux linkage and inversely proportional to inductance. Then, the equivalent magnetic circuit model of flux barriers is established. Its influence on flux linkage and inductance is analyzed, and the improvement mechanism of output torque and fault tolerance is revealed. Furthermore, the flux barriers’ width is optimized by finite element analysis and the theoretical analysis is verified. Finally, experiments on the prototype machine are carried out for the validation. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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14 pages, 4478 KiB  

Open AccessArticle

A Dynamic Load Simulation Algorithm Based on an Inertia Simulation Predictive Model

by Kuizhi Lin, Wei Wang, Zhiqiang Wang, Xinmin Li and Huang Zhang

Appl. Sci. 2022, 12(14), 7142; https://doi.org/10.3390/app12147142 - 15 Jul 2022

Viewed by 1806

Abstract

In this study, an electric dynamic load simulation system (EDLSS) algorithm was proposed based on an inertia simulation predictive model to mitigate strong-coupling torque disturbance and load torque fluctuation caused by the change in the motion state of a bearing system. First, the [...] Read more.

In this study, an electric dynamic load simulation system (EDLSS) algorithm was proposed based on an inertia simulation predictive model to mitigate strong-coupling torque disturbance and load torque fluctuation caused by the change in the motion state of a bearing system. First, the inertia simulation model was proposed by combining the dynamic equations of both the EDLSS and the target system. The aforementioned inertia simulation model converted the conventional realisation method of the inertia simulation into the tracking of the motion characteristics for the target system under the same working conditions. Next, based on the aforementioned inertia simulation model while considering the strong-coupling torque effect and motor braking state disturbance as two influential factors, an inertia simulation predictive model and a load simulation algorithm were proposed. The predicted speed calculated by the predictive model was consistent with the dynamic characteristics of the target system under the same working conditions and input into the control loop. Based on the analysis of the braking state and power model of the permanent magnet synchronous motor, an energy feedback control method was proposed to improve EDLSS stability caused by the braking state of the loading motor. Finally, the experimental data revealed that the maximum speed fluctuation range of the loading motor was approximately 7.5, which was 84% lower than the range before the application of the aforementioned algorithm, which was about 46.8. Furthermore, the maximum range of the torque ripple was close to 1.5, which was 75% lower than before, which was roughly 6. All experimental data were consistent with simulation data. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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25 pages, 8050 KiB  

Open AccessReview

Design and Analysis of the High-Speed Permanent Magnet Motors: A Review on the State of the Art

by Qiping Shen, Ziyao Zhou, Shan Li, Xinglin Liao, Tao Wang, Xiaorong He and Jingshan Zhang

Machines 2022, 10(7), 549; https://doi.org/10.3390/machines10070549 - 7 Jul 2022

Cited by 24 | Viewed by 14073

Abstract

This paper provides an overview of the design and analysis of high-speed PM motors by focusing on prominent issues such as motor losses, temperature rise, rotor strength and vibration. The design challenges of high-speed PM motors are briefly described, and the application of [...] Read more.

This paper provides an overview of the design and analysis of high-speed PM motors by focusing on prominent issues such as motor losses, temperature rise, rotor strength and vibration. The design challenges of high-speed PM motors are briefly described, and the application of various stator and rotor structures and materials is presented in electromagnetic design. Combined with the temperature distribution of the motor, various heat dissipation measures to suppress the temperature rise are summarized. Strength and dynamics analysis of the rotor are outlined with respect to the safety of rotor operation. The current status of coupled multi-physics domain design used to improve the comprehensive design capability of high-speed PM motors is reviewed. Future directions of technologies related to the design of high-speed PM motors are pointed out. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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21 pages, 6752 KiB  

Open AccessArticle

Virtual Signal Injection Maximum Torque per Ampere Control Based on Inductor Identification

by Ning-Zhi Jin, Hong-Chao Chen, Dong-Yang Sun, Zhi-Qiang Wu, Kai Zhou and Long Zhang

Energies 2022, 15(13), 4851; https://doi.org/10.3390/en15134851 - 1 Jul 2022

Cited by 3 | Viewed by 2140

Abstract

The high-frequency signal injection-type maximum torque per ampere (MTPA) algorithm is usually employed to control the operation of interior permanent magnet synchronous motors (IPMSMs). The MTPA algorithm exhibits good dynamic performance and anti-interference ability. However, due to the injection of a high-frequency current [...] Read more.

The high-frequency signal injection-type maximum torque per ampere (MTPA) algorithm is usually employed to control the operation of interior permanent magnet synchronous motors (IPMSMs). The MTPA algorithm exhibits good dynamic performance and anti-interference ability. However, due to the injection of a high-frequency current signal, problems such as torque ripple and additional loss are encountered. Therefore, in this paper, a virtual signal injection control (VSIC) method that does not require actual injection is proposed for solving the aforementioned problems while yielding good performance. However, in the control process of the proposed method, the d-axis inductance parameter affects the accuracy of the torque information, resulting in errors in the system. To solve this problem, an online identification algorithm of model reference adaptive systems (MRAS) based on the Popov super stability theory as the basis for the design of the adaptive law is proposed in this paper. The d-axis inductance parameter of the motor is obtained in real-time and then introduced into the control system by using the VSIC method. Finally, VSIC-type MTPA control based on inductance identification is realized. The proposed algorithm does not depend on the design parameters of the motor and exhibits good dynamic response and anti-interference performance. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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16 pages, 6251 KiB  

Open AccessArticle

Design of High-Dynamic PMSM Servo Drive Using Nonlinear Predictive Controller with Harmonic Disturbance Observer

by Zhanqing Zhou, Shuaijiang Yao, Chaolei Ma, Guozheng Zhang and Qiang Geng

Energies 2022, 15(11), 4107; https://doi.org/10.3390/en15114107 - 2 Jun 2022

Cited by 1 | Viewed by 2300

Abstract

The high-dynamic permanent magnet (PM) motor servo system with high-bandwidth is the core equipment for industrial production, and the control bandwidth is also an important indexes to evaluate the performance of the servo system. The non-cascaded direct predictive speed control is an appropriate [...] Read more.

The high-dynamic permanent magnet (PM) motor servo system with high-bandwidth is the core equipment for industrial production, and the control bandwidth is also an important indexes to evaluate the performance of the servo system. The non-cascaded direct predictive speed control is an appropriate scheme to optimize the dynamic performance of the PM motor servo system. However, the high bandwidth of the non-cascaded control structure results in poor anti-interference ability, and it cannot effectively deal with the coupling relationship between current and speed, leading to poor control performance in the current limit region. Regarding the above problems, a nonlinear predictive speed control strategy combined with harmonic disturbance observer is proposed. In the proposed strategy, the disturbances of the servo system are separated from the mathematical model according to the nonlinear modeling theory, and the traditional disturbance observer is modified to estimate the harmonics. A nonlinear control law with strong disturbance suppression ability was designed. Furthermore, a complete current and speed prediction mechanism was introduced into the algorithm, in which the proportional differential (PD) controller is employed as the connection medium between the reference current and speed to solve the coupling problem of the non-cascaded control structure. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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29 pages, 9445 KiB  

Open AccessReview

The Key Role of 3D Printing Technologies in the Further Development of Electrical Machines

by Loránd Szabó and Dénes Fodor

Machines 2022, 10(5), 330; https://doi.org/10.3390/machines10050330 - 1 May 2022

Cited by 24 | Viewed by 6722

Abstract

There is a strong general demand for the permanent improvement of electrical machines. Nowadays, these are at their near maximum potential, and even small further improvements can only be achieved with great effort and high cost. The single solution should be a paradigm [...] Read more.

There is a strong general demand for the permanent improvement of electrical machines. Nowadays, these are at their near maximum potential, and even small further improvements can only be achieved with great effort and high cost. The single solution should be a paradigm shift in their development, by using radically new approaches to topology, materials, and fabrication. Therefore, the application of diverse 3D printing techniques for advanced fabrication in this field is inevitable. Therefore, these new approaches are receiving a great deal of attention among electrical machines designers. In the paper, the possible applications of these new fabrication technologies in the field of electrical machines are surveyed. The focus is set on emphasizing the advancement over the traditional manufacturing approaches. Full article

(This article belongs to the Topic Advanced Electrical Machines and Drives Technologies)

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