Thin Films and Coatings by Sol-Gel Chemistry: Synthesis, Characterization and Applications

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Surface Characterization, Deposition and Modification".

Deadline for manuscript submissions: closed (31 July 2021) | Viewed by 24705

Special Issue Editor


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Guest Editor
Department of Engineering, University of Campania “Luigi Vanvitelli”, Via Roma 29, I-81031 Aversa, Italy
Interests: sol-gel technology; biomaterials; bioglass; organic-inorganic hybrid materials; drug delivery; thin films
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Special Issue Information

Dear Colleagues,

Chemical and physical features of material surfaces are closely related to many material properties, such as hydrophilicity and hydrophobia, wear and corrosion resistance, biological performances (e.g., bioactivity and biocompatibility) and optical properties (e.g., refraction index, reflection, photoluminescence). Therefore, the deposition of functional coatings to modify material surfaces nowadays represents a promising strategy to give new properties to the materials or to modify and/or improve some already existing ones. One of the most feasible technology to produce homogeneous and functional coatings with a wide range of properties is the sol-gel technique. It is a method to synthesize glass and ceramic oxides at low temperature. The process involves the hydrolysis of a metal alkoxide precursor dissolved in a water-alcohol solution, and the polycondensation of the formed oligomers which leads to the transition of the system from a mostly colloidal liquid (‘sol’) into a solid wet ‘gel’. Further processing of the sol and the possibility of coupling the sol-gel process with a coating technique (e.g., dip coating, spin coating or spry coating) make it an interesting approach for the preparation of thin film with potential advantages, such as higher purity and homogeneity of the obtained layers, lower processing temperatures, reduced thickness, easy method of preparation and ability to form coatings over large surfaces and substrates with complex geometric shapes, allowing a good control of the composition and properties of the final layers.

For this reason, the sol-gel coatings are usefully used in a wide area of applications, such as biology and medicine, environment, optics, electronics, energy, catalysts, sensors and functional smart coatings.

It is my pleasure to invite you to submit a manuscript for this Special Issue.

In particular, the topics of interest include, but are not limited to:

  • Techniques for coating preparation;
  • Techniques for the characterization of the chemical coating structure and microstructure;
  • Characterization of coating properties (biological performances, mechanical behavior, optical properties, etc.);
  • Applications of sol-gel coatings (protective coatings, optical coatings, coatings for biomedical applications, etc.);
  • Organic–inorganic hybrid coatings and their applications.

Prof. Michelina Catauro
Guest Editor

Manuscript Submission Information

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Published Papers (6 papers)

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Research

19 pages, 4826 KiB  
Article
Surface Chemistry, Crystal Structure, Size and Topography Role in the Albumin Adsorption Process on TiO2 Anatase Crystallographic Faces and Its 3D-Nanocrystal: A Molecular Dynamics Study
by Giuseppina Raffaini
Coatings 2021, 11(4), 420; https://doi.org/10.3390/coatings11040420 - 04 Apr 2021
Cited by 10 | Viewed by 4298
Abstract
TiO2 is widely used in biomaterial implants. The topography, chemical and structural properties of titania surfaces are an important aspect to study. The size of TiO2 nanoparticles synthetized by sol–gel method can influence the responses in the biological environment, and by [...] Read more.
TiO2 is widely used in biomaterial implants. The topography, chemical and structural properties of titania surfaces are an important aspect to study. The size of TiO2 nanoparticles synthetized by sol–gel method can influence the responses in the biological environment, and by using appropriate heat treatments different contents of different polymorphs can be formed. Protein adsorption is a crucial step for the biological responses, involving, in particular, albumin, the most abundant blood protein. In this theoretical work, using molecular mechanics and molecular dynamics methods, the adsorption process of an albumin subdomain is reported both onto specific different crystallographic faces of TiO2 anatase and also on its ideal three-dimensional nanosized crystal, using the simulation protocol proposed in my previous theoretical studies about the adsorption process on hydrophobic ordered graphene-like or hydrophilic amorphous polymeric surfaces. The different surface chemistry of anatase crystalline faces and the nanocrystal topography influence the adsorption process, in particular the interaction strength and protein fragment conformation, then its biological activity. This theoretical study can be a useful tool to better understand how the surface chemistry, crystal structure, size and topography play a key role in protein adsorption process onto anatase surface so widely used as biomaterial. Full article
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10 pages, 9541 KiB  
Article
A Study of the Optical Properties and Fabrication of Coatings Made of Three-Dimensional Photonic Glass
by Chih-Ling Huang
Coatings 2020, 10(8), 781; https://doi.org/10.3390/coatings10080781 - 12 Aug 2020
Cited by 11 | Viewed by 2798
Abstract
Photonic crystals employ optical properties based on optical, physical, chemical, and material science. Nanosilica particles have a high specific surface area and are widely used in nanotechnology research and biomedical applications. In this study, nanosilica particles were fabricated by sol–gel methods, and the [...] Read more.
Photonic crystals employ optical properties based on optical, physical, chemical, and material science. Nanosilica particles have a high specific surface area and are widely used in nanotechnology research and biomedical applications. In this study, nanosilica particles were fabricated by sol–gel methods, and the particle sizes of the silica nanoparticles were 280, 232, and 187 nm, based on dynamic light scattering. The silica nanoparticle suspension solution was heated to boiling for fast evaporation processing for self-assembly to fabricate three-dimensional photonic glass for structural color coatings. The sample had an adjustable structural color (red: 640 nm, green: 532 nm, and blue: 432 nm). The microstructures of various structure-colored samples were arranged, but there was a disordered solid arrangement of silica nanoparticles. These were not perfect opal-based photonic crystals. Compared to opal-based photonic crystals, the arrangement of silica nanoparticles was a glassy structure with a short-range order. Due to the accumulation of silica nanoparticle aggregates, samples displayed a stable colloidal film, independent of the viewing angle. In our study, the fast solvent evaporation in the self-assembly process led to the formation of a colloidal amorphous array, and it fitted the requirement for non-iridescence. Non-iridescent photonic glass with various colors was obtained. This type of color coating has wide potential applications, including reflective displays, colorimetric sensors, textiles, and buildings. Full article
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8 pages, 3803 KiB  
Article
Use of the Sol–Gel Method for the Preparation of Coatings of Titanium Substrates with Hydroxyapatite for Biomedical Application
by Michelina Catauro, Federico Barrino, Ignazio Blanco, Simona Piccolella and Severina Pacifico
Coatings 2020, 10(3), 203; https://doi.org/10.3390/coatings10030203 - 26 Feb 2020
Cited by 24 | Viewed by 3959
Abstract
Hydroxyapatite (HA) was coated onto the surface of commercially pure titanium grade 4 (a material generally used for implant application) by a dip coating method using HA sol. Hydroxyapatite sol was synthesized via sol–gel using Ca(NO3)2∙4H2O and [...] Read more.
Hydroxyapatite (HA) was coated onto the surface of commercially pure titanium grade 4 (a material generally used for implant application) by a dip coating method using HA sol. Hydroxyapatite sol was synthesized via sol–gel using Ca(NO3)2∙4H2O and P2O5 as precursors. The surface of the HA coating was homogeneous, as determined by scanning electron microscopy (SEM), attenuated total reflectance Fourier transform infrared (ATR-FTIR), and X-ray diffraction (XRD), which allowed the materials to be characterized. The bioactivity of the synthesized materials and their efficiency for use as future bone implants was confirmed by observing the formation of a layer of hydroxyapatite on the surface of the samples soaked in a fluid simulating the composition of human blood plasma. To verify the biocompatibility of the obtained biomaterial, fibroblasts were grown on a glass surface and were tested for viability after 24 h. The results of the WST-8 analysis suggest that the HA systems, prepared by the sol–gel method, are most suitable for modifying the surface of titanium implants and improving their biocompatibility. Full article
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14 pages, 2865 KiB  
Article
Solution-Processed Mg-Substituted ZnO Thin Films for Metal-Semiconductor-Metal Visible-Blind Photodetectors
by Chien-Yie Tsay, Shih-Ting Chen and Man-Ting Fan
Coatings 2019, 9(4), 277; https://doi.org/10.3390/coatings9040277 - 25 Apr 2019
Cited by 39 | Viewed by 4259
Abstract
The effects of Mg on the microstructural, optical, and electrical properties of sol-gel derived ZnO transparent semiconductor thin films and the photoelectrical properties of photodetectors based on MgxZn1−xO (where x = 0 to 0.3) thin films with the [...] Read more.
The effects of Mg on the microstructural, optical, and electrical properties of sol-gel derived ZnO transparent semiconductor thin films and the photoelectrical properties of photodetectors based on MgxZn1−xO (where x = 0 to 0.3) thin films with the metal-semiconductor-metal (MSM) configuration were investigated in this study. All the as-synthesized ZnO-based thin films had a single-phase wurtzite structure and showed high average transmittance of 91% in the visible wavelength region. The optical bandgap of MgxZn1−xO thin films increased from 3.25 to 3.56 eV and the electrical resistivity of the films rose from 6.1 × 102 to 1.4 × 104 Ω·cm with an increase in Mg content from x = 0 to x = 0.3. Compared with those of the pure ZnO thin film, the PL emission peaks of the MgZnO thin films showed an apparent blue-shift feature in the UV and visible regions. The photo-detection capability was investigated under visible, UVA, and UVC light illumination. Linear I-V characteristics were obtained in these ZnO-based photodetectors under dark and light illumination conditions, indicating an ohmic contact between the Au electrodes and ZnO-based thin films. It was found that the pure ZnO photodetector exhibited the best photoconductivity gain, percentage of sensitivity, and responsivity under UVA illumination. Under UVC illumination, the photoconductivity gain and percentage of sensitivity of the MgZnO photodetectors were better than those of the pure ZnO photodetector. Full article
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15 pages, 11479 KiB  
Article
Coating of Titanium Substrates with ZrO2 and ZrO2-SiO2 Composites by Sol-Gel Synthesis for Biomedical Applications: Structural Characterization, Mechanical and Corrosive Behavior
by Michelina Catauro, Federico Barrino, Massimiliano Bononi, Elena Colombini, Roberto Giovanardi, Paolo Veronesi and Elisabetta Tranquillo
Coatings 2019, 9(3), 200; https://doi.org/10.3390/coatings9030200 - 19 Mar 2019
Cited by 32 | Viewed by 5901
Abstract
The use of metallic materials as implants presents some major drawbacks, such as their harmful effects on the living organism, especially those induced by corrosion. To overcome this problem, the implant surface of titanium implants can be improved using a coating of bioactive [...] Read more.
The use of metallic materials as implants presents some major drawbacks, such as their harmful effects on the living organism, especially those induced by corrosion. To overcome this problem, the implant surface of titanium implants can be improved using a coating of bioactive and biocompatible materials. The aim of this work is the synthesis of SiO2/ZrO2 composites with different percentages of zirconia matrix (20, 33 and 50 wt.%), by the sol-gel method to coat commercial Grade 4 titanium disks using a dip coater. Attenuated total reflectance Fourier transform infrared (ATR/FTIR) spectroscopy was used to evaluate the interactions between the inorganic matrices. Furthermore, the mechanical properties and corrosive behavior of the SiO2/ZrO2 coatings were evaluated as a function of the ZrO2 content. The bioactive properties of the substrate coated with different composites were evaluated using simulated body fluid (SBF). The antibacterial activity was tested against gram-negative and gram-positive Escherichia coli and Enterococcus faecalis, respectively, to assess the release of toxic products from the different composites and to evaluate the possibility of using them in the biomedical field. Full article
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13 pages, 5118 KiB  
Article
Luminescence Properties of Co-Doped Eu3+, Bi3+ Lu2O3/Polyvinylpyrrolidone Films
by Ángel de Jesús Morales-Ramírez, Margarita García-Hernández, Dulce Yolotzin Medina-Velázquez, María del Rosario Ruiz-Guerrero, Fernando Juárez-López and Joan Reyes-Miranda
Coatings 2018, 8(12), 434; https://doi.org/10.3390/coatings8120434 - 27 Nov 2018
Cited by 4 | Viewed by 2668
Abstract
The effect of the polyvinylpyrrolidone (PVP, MW = 130,000) molar content, PVP/Lu = 1, 2.5, 4 and 5; on the photoluminescent and structural properties of sol-gel derived Lu2O3:Eu3+, Bi3+ has been analyzed. Thin hybrid films [...] Read more.
The effect of the polyvinylpyrrolidone (PVP, MW = 130,000) molar content, PVP/Lu = 1, 2.5, 4 and 5; on the photoluminescent and structural properties of sol-gel derived Lu2O3:Eu3+, Bi3+ has been analyzed. Thin hybrid films were deposited by means of the dip-coating technique on silica quartz substrates. Films deposited at 700 °C presented a cubic structure, with non-preferential orientation, even with the presence of PVP. The photoluminescence (PL) spectrum and Comission Internationale de l’Éclairage (CIE) chromaticity diagram of films revealed a reddish Eu3+ emission at 612 nm (5D07F2) with an excitation at 320 nm of the Bi ions (6s2 → 6s6p), showing a highly-effective energy transfer process form Bi3+ to Eu3+ luminescent centers. On the other hand, the color temperature of the samples is strongly dependent on the PVP content, as a consequence of the observed difference on the branching ratios of 5D07FJ transitions of europium ions. Lifetime studies present two different behaviors for the thin films: A non-exponential nature for the lower PVP contents, and a simple exponential nature for the highest PVP one, showing that the PVP tends to promote a better dissolution of segregates and, therefore, increases the lifetime of the Eu3+ emission. Full article
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