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Actuators, Volume 13, Issue 7 (July 2024) – 12 articles

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20 pages, 1385 KiB  
Article
Hybrid Control of Soft Robotic Manipulator
by Arnau Garriga-Casanovas, Fahim Shakib, Varell Ferrandy and Enrico Franco
Actuators 2024, 13(7), 242; https://doi.org/10.3390/act13070242 (registering DOI) - 27 Jun 2024
Abstract
Soft robotic manipulators consisting of serially stacked segments combine actuation and structure in an integrated design. This design can be miniaturised while providing suitable actuation for potential applications that may include endoluminal surgery and inspections in confined environments. The control of these robots, [...] Read more.
Soft robotic manipulators consisting of serially stacked segments combine actuation and structure in an integrated design. This design can be miniaturised while providing suitable actuation for potential applications that may include endoluminal surgery and inspections in confined environments. The control of these robots, however, remains challenging, due to the difficulty in accurately modelling the robots, in coping with their redundancies, and in solving their full inverse kinematics. In this work, we explore a hybrid approach to control serial soft robotic manipulators that combines machine learning (ML) to estimate the inverse kinematics with closed-loop control to compensate for the remaining errors. For the ML part, we compare various approaches, including both kernel-based learning and more general neural networks. We validate the selected ML model experimentally. For the closed-loop control part, we first explore Jacobian formulations using both synthetic models and numerical approximations from experimental data. We then implement integral control actions using both these Jacobians, and evaluate them experimentally. In an experimental validation, we demonstrate that the hybrid control approach achieves setpoint regulation in a robot with six inputs and four outputs. Full article
(This article belongs to the Special Issue Soft Robotics: Actuation, Control, and Application)
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21 pages, 7946 KiB  
Article
Design, Modeling, and Vibration Control of a Damper Based on Magnetorheological Fluid and Elastomer
by Zhuang Jin, Fufeng Yang, Xiaoting Rui, Min Jiang and Jiaqi Wang
Actuators 2024, 13(7), 241; https://doi.org/10.3390/act13070241 (registering DOI) - 27 Jun 2024
Abstract
The aim of this study is to propose a damper based on magnetorheological (MR) fluid and elastomer for application in vehicle engine mounting systems to dissipate the vibration energy transferred from the engine to the vehicle body. The magnetic circuit structure of the [...] Read more.
The aim of this study is to propose a damper based on magnetorheological (MR) fluid and elastomer for application in vehicle engine mounting systems to dissipate the vibration energy transferred from the engine to the vehicle body. The magnetic circuit structure of the damper has been precisely designed, and its reasonableness has been verified by static magnetic field simulation. After the principle prototype’s completion, the damper’s mechanical properties are tested by an electro–hydraulic servo fatigue machine. The results show that with the current increase, the damper’s in-phase stiffness increases by 20.6%. The equivalent damping improves by 81.6%, which indicates that the damper has a good MR effect. A new phenomenological model is proposed, and a genetic algorithm is used to identify the parameters of the model. Finally, a 1/4 vehicle engine vibration damping system model is established and a dynamics simulation is carried out. The simulation results show that the damper effectively reduces the vibration transmitted from the engine to the body, and the vibration-damping effect is even more obvious through sky-hook control. This proves that the damper proposed in this study has good vibration-damping performance. Full article
(This article belongs to the Special Issue Magnetorheological Actuators and Dampers)
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21 pages, 7993 KiB  
Article
Stable Rapid Sagittal Walking Control for Bipedal Robot Using Passive Tendon
by Haibo Gao, Shengjun Wang, Kaizheng Shan, Changxi Mu, Xin Wang, Bo Su and Haitao Yu
Actuators 2024, 13(7), 240; https://doi.org/10.3390/act13070240 - 26 Jun 2024
Viewed by 105
Abstract
This paper presents the development, control, and experimental validation of a novel bipedal robot with a passive tendon. The robot, featuring foldable legs, coaxial actuation, and compact folded size, is endowed with a leg configuration with a five-bar mechanism. Based on biological observations [...] Read more.
This paper presents the development, control, and experimental validation of a novel bipedal robot with a passive tendon. The robot, featuring foldable legs, coaxial actuation, and compact folded size, is endowed with a leg configuration with a five-bar mechanism. Based on biological observations of human walking, a passive artificial tendon made of emulsion is fabricated to work in conjunction with a tensioning device, providing adaptive heel touchdown and toe push-off in sync with single-leg movement. The tailored control framework for the bipedal robot is further established with the double-layer architecture. The regulation layer employs the linear inverted pendulum (LIP) model to generate reference trajectory of the center of mass (CoM) with a dead-beat style of parameter adjustment. An inverse-dynamics-based whole-body controller (WBC) is applied to enforce the full-order dynamics of the bipedal robot to reproduce the LIP model’s behavior. We carry out the experiments on the physical prototype to evaluate the walking performance of the developed bipedal robot. The results show that the robot achieves stable walking at the speed of 0.8 m/s (almost twice the leg length/s) and exhibits robustness to external push disturbance. Full article
(This article belongs to the Section Actuators for Robotics)
15 pages, 5779 KiB  
Article
Development of the Anthropomorphic Arm for Collaborative and Home Service Robot CHARMIE
by Fawad A. Syed, Gil Lopes and A. Fernando Ribeiro
Actuators 2024, 13(7), 239; https://doi.org/10.3390/act13070239 - 26 Jun 2024
Viewed by 100
Abstract
Service robots are rapidly transitioning from concept to reality, making significant strides in development. Similarly, the field of prosthetics is evolving at an impressive pace, with both areas now being highly relevant in the industry. Advancements in these fields are continually pushing the [...] Read more.
Service robots are rapidly transitioning from concept to reality, making significant strides in development. Similarly, the field of prosthetics is evolving at an impressive pace, with both areas now being highly relevant in the industry. Advancements in these fields are continually pushing the boundaries of what is possible, leading to the increasing creation of individual arm and hand prosthetics, either as standalone units or combined packages. This trend is driven by the rise of advanced collaborative robots that seamlessly integrate with human counterparts in real-world applications. This paper presents an open-source, 3D-printed robotic arm that has been assembled and programmed using two distinct approaches. The first approach involves controlling the hand via teleoperation, utilizing a camera and machine learning-based hand pose estimation. This method details the programming techniques and processes required to capture data from the camera and convert it into hardware signals. The second approach employs kinematic control using the Denavit-Hartenbergmethod to define motion and determine the position of the end effector in 3D space. Additionally, this work discusses the assembly and modifications made to the arm and hand to create a cost-effective and practical solution. Typically, implementing teleoperation requires numerous sensors and cameras to ensure smooth and successful operation. This paper explores methods enabled by artificial intelligence (AI) that reduce the need for extensive sensor arrays and equipment. It investigates how AI-generated data can be translated into tangible hardware applications across various fields. The advancements in computer vision, combined with AI capable of accurately predicting poses, have the potential to revolutionize the way we control and interact with the world around us. Full article
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25 pages, 21047 KiB  
Article
Design and Implementation of a Hardware-in-the-Loop Air Load Simulation System for Testing Aerospace Actuators
by Alessandro Dell’Amico
Actuators 2024, 13(7), 238; https://doi.org/10.3390/act13070238 - 25 Jun 2024
Viewed by 210
Abstract
This paper presents the design and implementation of the hardware and control strategies of an electrohydraulic air load simulation system for testing aerospace actuators. The system is part of an Iron Bird, which is an energy management research platform developed in collaboration between [...] Read more.
This paper presents the design and implementation of the hardware and control strategies of an electrohydraulic air load simulation system for testing aerospace actuators. The system is part of an Iron Bird, which is an energy management research platform developed in collaboration between Saab AB and Linköping University. The purpose of the air load system is to provide realistic forces on the test object through the integration of a flight simulator for full mission evaluation. The challenge with electrohydraulic force control is tackled by increasing the hydraulic capacitance from increased load cylinder dead volumes, together with a feed-forward link based on accurate modelling of the test object and load system by adopting an optimisation routine to find model parameters. The system is implemented for both an electromechanical and servohydraulic actuator as test objects with different performance requirements. The control design is based on nonlinear and linear modelling of the system, and experimental test data are used to tune the models. Finally, test results of the air load system prove its force-tracking performance. Full article
20 pages, 7394 KiB  
Article
A Simple Curvature-Based Backward Path-Tracking Control for a Mobile Robot with N Trailers
by Tianrui Zhao, Weining Huang, Pengjie Xu, Wei Zhang, Peixing Li and Yanzheng Zhao
Actuators 2024, 13(7), 237; https://doi.org/10.3390/act13070237 - 25 Jun 2024
Viewed by 199
Abstract
This paper introduces a two-tier feedback control law for the path tracking of a mobile robot equipped with N on-axle trailers. Initially, through a recursive design process, the curvature-tracking challenge is converted into stabilizing the joint angles at predefined reference values. This design [...] Read more.
This paper introduces a two-tier feedback control law for the path tracking of a mobile robot equipped with N on-axle trailers. Initially, through a recursive design process, the curvature-tracking challenge is converted into stabilizing the joint angles at predefined reference values. This design approach is straightforward and can be easily extended to configurations with multiple trailers. Using input-to-state stability analysis, we demonstrate the asymptotic stability of the closed-loop system, which is structured in cascade form. Furthermore, we reformulate the path-tracking problem as a curvature-planning challenge and propose an algorithm to determine the desired curvature for the tail trailer. The simulation results validate the effectiveness of this novel algorithm in truck-trailer systems. Full article
13 pages, 1382 KiB  
Article
Current State, Needs, and Opportunities for Wearable Robots in Military Medical Rehabilitation and Force Protection
by Rory A. Cooper, George Smolinski, Jorge L. Candiotti, Shantanu Satpute, Garrett G. Grindle, Tawnee L. Sparling, Michelle J. Nordstrom, Xiaoning Yuan, Allison Symsack, Chang Dae Lee, Nicola Vitiello, Steven Knezevic, Thomas G. Sugar, Urs Schneider, Verena Kopp, Mirjam Holl, Ignacio Gaunaurd, Robert Gailey, Paolo Bonato, Ron Poropatich, David J. Adet, Francesco Clemente, James Abbas and Paul F. Pasquinaadd Show full author list remove Hide full author list
Actuators 2024, 13(7), 236; https://doi.org/10.3390/act13070236 - 24 Jun 2024
Viewed by 256
Abstract
Despite advances in wearable robots across various fields, there is no consensus definition or design framework for the application of this technology in rehabilitation or musculoskeletal (MSK) injury prevention. This paper aims to define wearable robots and explore their applications and challenges for [...] Read more.
Despite advances in wearable robots across various fields, there is no consensus definition or design framework for the application of this technology in rehabilitation or musculoskeletal (MSK) injury prevention. This paper aims to define wearable robots and explore their applications and challenges for military rehabilitation and force protection for MSK injury prevention. We conducted a modified Delphi method, including a steering group and 14 panelists with 10+ years of expertise in wearable robots. Panelists presented current wearable robots currently in use or in development for rehabilitation or assistance use in the military workforce and healthcare. The steering group and panelists met to obtain a consensus on the wearable robot definition applicable for rehabilitation or primary injury prevention. Panelists unanimously agreed that wearable robots can be grouped into three main applications, as follows: (1) primary and secondary MSK injury prevention, (2) enhancement of military activities and tasks, and (3) rehabilitation and reintegration. Each application was presented within the context of its target population and state-of-the-art technology currently in use or under development. Capturing expert opinions, this study defines wearable robots for military rehabilitation and MSK injury prevention, identifies health outcomes and assessment tools, and outlines design requirements for future advancements. Full article
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18 pages, 5114 KiB  
Article
Incorporating Human–Machine Transition into CACC Platoon Guidance Strategy for Actuator Failure
by Qingchao Liu and Ling Gong
Actuators 2024, 13(7), 235; https://doi.org/10.3390/act13070235 - 24 Jun 2024
Viewed by 160
Abstract
This study proposes a guidance strategy based on human–machine transition (HMT) for cooperative adaptive cruise control (CACC) truck platoon actuator failures. Existing research on the CACC platoon mainly focuses on upper-level planning and rarely considers platoon planning failures caused by actuator failures. This [...] Read more.
This study proposes a guidance strategy based on human–machine transition (HMT) for cooperative adaptive cruise control (CACC) truck platoon actuator failures. Existing research on the CACC platoon mainly focuses on upper-level planning and rarely considers platoon planning failures caused by actuator failures. This study proposes that the truck in the platoon creates sufficient space on the target lane through HMT when the actuator fails, thereby promoting lane changes for the entire team. The effectiveness of the proposed strategy is evaluated using the Simulation of Urban Mobility (SUMO) simulation. The results demonstrate that under conditions ensuring the normal operation of traffic flow, this guidance strategy enhances the platoon’s lane-changing capability. In addition, this strategy exhibits stronger robustness and efficiency in different traffic densities. This guidance strategy provides valuable insights into improving the driving efficiency of CACC truck platoons in complex road environments. Full article
18 pages, 6359 KiB  
Article
Research on Multi-Mode Variable Parameter Intelligent Shift Control Method of Loader Based on RBF Network
by Guanghua Wu, Tianyu Jin and Junnian Wang
Actuators 2024, 13(7), 234; https://doi.org/10.3390/act13070234 - 24 Jun 2024
Viewed by 195
Abstract
The loader is one of the most widely used pieces of engineering machinery in the world for soil transportation, loading and unloading materials, and low-intensity shovel digging operations in harsh and complex operating conditions; it requires very frequent shifting and has other challenging [...] Read more.
The loader is one of the most widely used pieces of engineering machinery in the world for soil transportation, loading and unloading materials, and low-intensity shovel digging operations in harsh and complex operating conditions; it requires very frequent shifting and has other challenging characteristics. In order to realize automatic frequent shifting, we need to better design the shifting rules in the shifting process, improve the shifting quality and working efficiency, and solve the key engineering problems of energy saving and high efficiency in the shifting process of loaders. In this paper, a 7-ton wheel loader is taken as the research object, the loader shoveling process of the four operating modes is analyzed, and a multi-mode variable parameter shift law is designed. Aiming at the complicated and nonlinear characteristics of the power transmission system of the loader, an intelligent shift control method based on an RBF neural network is proposed. Finally, the simulation test and the clutch shift oil pressure test are carried out. From the test results, the clutch test oil pressure curve obviously shows a four-stage upward trend during shifting, and the buffering effect is obvious. The designed multi-mode variable-parameter intelligent shift law of the loader is reasonable and feasible, and the shift recognition rate reaches 97.92%, which provides theoretical support for the realization of intelligent automatic speed change control of the loader, and it certainly has engineering value. Full article
(This article belongs to the Section Actuators for Land Transport)
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20 pages, 669 KiB  
Article
Disturbance-Observer-Based Sliding-Mode Speed Control for Synchronous Reluctance Motor Drives via Generalized Super-Twisting Algorithm
by Yong-Chao Liu
Actuators 2024, 13(7), 233; https://doi.org/10.3390/act13070233 - 22 Jun 2024
Viewed by 180
Abstract
In this study, a novel composite speed controller combining a sliding-mode speed controller with a disturbance observer is proposed for the vector-controlled synchronous reluctance motor (SynRM) drive system. The proposed composite speed controller employs the generalized super-twisting sliding-mode (GSTSM) algorithm to construct both [...] Read more.
In this study, a novel composite speed controller combining a sliding-mode speed controller with a disturbance observer is proposed for the vector-controlled synchronous reluctance motor (SynRM) drive system. The proposed composite speed controller employs the generalized super-twisting sliding-mode (GSTSM) algorithm to construct both the speed controller and the disturbance observer. The GSTSM speed controller is utilized to stabilize the speed tracking error dynamics in finite time, while the GSTSM disturbance observer compensates for the total disturbance in the speed tracking error dynamics, which includes external disturbances and parametric uncertainties. Under the framework of the constant direct-axis current component vector control strategy for the SynRM drive system, comparative simulation studies are conducted among the standard STSM speed controller, the GSTSM speed controller, the composite speed controller using a GSTSM speed controller and a standard STSM disturbance observer, and the proposed composite speed controller. The effectiveness and superiority of the proposed composite speed controller are verified through simulation results. Full article
(This article belongs to the Section Control Systems)
31 pages, 2406 KiB  
Review
Solid-State Electromechanical Smart Material Actuators for Pumps—A Review
by Eva Ann Sideris, Hendrik Cornelis de Lange, Urmas Johanson and Tarmo Tamm
Actuators 2024, 13(7), 232; https://doi.org/10.3390/act13070232 - 22 Jun 2024
Viewed by 210
Abstract
Solid-state electromechanical smart material actuators are versatile as they permit diverse shapes and designs and can exhibit different actuation modes. An important advantage of these actuators compared to conventional ones is that they can be easily miniaturized to a sub-millimeter scale. In recent [...] Read more.
Solid-state electromechanical smart material actuators are versatile as they permit diverse shapes and designs and can exhibit different actuation modes. An important advantage of these actuators compared to conventional ones is that they can be easily miniaturized to a sub-millimeter scale. In recent years, there has been a great surge in novel liquid pumps operated by these smart material actuators. These devices create opportunities for applications in fields ranging from aerospace and robotics to the biomedical and drug delivery industries. Although these have mainly been prototypes, a few products have already entered the market. To assist in the further development of this research track, we provide a taxonomy of the electromechanical smart material actuators available, and subsequently focus on the ones that have been utilized for operating pumps. The latter includes unidirectional shape memory alloy-, piezoelectric ceramic-, ferroelectric polymer-, dielectric elastomer-, ionic polymer metal composite- and conducting polymer-based actuators. Their properties are reviewed in the context of engineering pumps and summarized in comprehensive tables. Given the diverse requirements of pumps, these varied smart materials and their actuators offer exciting possibilities for designing and constructing devices for a wide array of applications. Full article
(This article belongs to the Special Issue Actuators in 2024)
19 pages, 13766 KiB  
Article
Development of Static Test Equipment and a System for Lever-Loaded Air Springs
by Shengli Zhao, Yirui Zhang, Baojun Qu, Xiangyu Tian and Qijun Zhu
Actuators 2024, 13(7), 231; https://doi.org/10.3390/act13070231 - 22 Jun 2024
Viewed by 205
Abstract
In light of the heavy load applied by traditional air spring test equipment and its complex structural system design, a lever-type torque loading air spring test system is designed. It adopts the principle of Chinese scales to apply the load on the air [...] Read more.
In light of the heavy load applied by traditional air spring test equipment and its complex structural system design, a lever-type torque loading air spring test system is designed. It adopts the principle of Chinese scales to apply the load on the air spring in the form of proportional amplification, which can apply a simulated load on the air spring of 500–800 kg, using the vertical sliding shaft as the transverse limit to make the air spring elongate and compress by 280 mm in the longitudinal direction. The measurement and control system of the test equipment is then developed based on the LabVIEW platform, and the required sensors are selected and installed. The system can achieve real-time data acquisition of the air pressure, load, height and other parameters of the air spring and air spring charging and discharging control. Following the debugging of the function of the test equipment, the function of each subsystem is normal and able to meet the requirements of air spring characteristic and pressure tightness tests. For small spaces, such as laboratories, by reducing the installation of hydraulic and other oil source systems, avoiding the use of large mass blocks to simulate the loading of air spring loads and optimizing the complex installation and debugging process, this miniaturized design for air spring test equipment has benefits for practical applications. Full article
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