Recycling, Volume 9, Issue 3 (June 2024) – 5 articles

This work presents the research results on the development of an innovative, hydrometallurgical technology for the production of manganese(II) perrhenate dihydrate from recycled waste. These wastes are scraps of Ni-based superalloys containing Re and scraps of Li–ion batteries containing Mn—specifically, solutions from the leaching of black mass. This work presents the conditions for the production of Mn(ReO₄)₂·2H₂O. Thus, to obtain Mn(ReO₄)₂·2H₂O, manganese(II) oxide was used, precipitated from the solutions obtained after the leaching of black mass from Li–ion batteries scrap and purified from Cu, Fe and Al (pH = 5.2). MnO₂ precipitation was carried out at a temperature < 50 °C for 30 min using a stoichiometric amount of KMnO₄ in the presence of H₂O₂. MnO₂ precipitated in this way was purified using a 20% H₂SO₄ solution and then H₂O. Purified MnO₂ was then added alternately with a 30% H₂O₂ solution to an aqueous HReO₄ solution. The reaction was conducted at room temperature for 30 min to obtain a pH of 6–7. Mn(ReO₄)₂·2H₂O precipitated by evaporating the solution to dryness was purified by recrystallization from H₂O with the addition of H₂O₂ at least twice. Purified Mn(ReO₄)₂·2H₂O was dried at a temperature of 100–110 °C. Using the described procedure, Mn(ReO₄)₂·2H₂O was obtained with a purity of >99.0%. This technology is an example of the green transformation method, taking into account the 6R principles. Full article

Composting is a waste management practice that converts organic waste into a product that can be used safely and beneficially as a bio-fertiliser and soil amendment. Non-methane volatile organic compounds (NMVOCs) from composting are known to cause damage to human health and the environment. The impact of waste management on the environment and workers is recognised as a growing environmental and public health concern. Measurements of NMVOCs emitted during composting have been carried out only in a few studies. NMVOC emissions are typically reported as a group rather than as species or speciation profiles. Recognising the need to investigate the issues associated with NMVOCs, the objective of this study is to estimate variation in life cycle assessment (LCA) results when NMVOCs are considered individual emissions compared to grouped emissions and to compare midpoint and endpoint life cycle impact assessment (LCIA) methods. In general, the ReCiPe 2016 LCIA method estimated the highest impact from the composting process in comparison to IMPACT World+ and EF 3.0 for the impact categories of ozone formation, stratospheric ozone depletion, and particulate matter formation. For ReCiPe 2016 and IMPACT World+, the NMVOC emissions were not linked to human toxicity characterisation factors, meaning that the contribution from NMVOC towards human health risks in and around composting facilities could be underestimated. Using individual NMVOCs helps to additionally estimate the impacts of composting on freshwater ecotoxicity and human carcinogenic and non-carcinogenic toxicity potential. If ecotoxicity or toxicity issues are indicated, then LCA should be accompanied by suitable risk assessment measures for the respective life cycle stage. Full article

This study focuses on recycling Shammi corn stalks in the cement industries, further avoiding air and soil pollution caused by their improper disposal. This crop residue was thermally treated at 700 °C for 2 h under an oxygen-rich environment to produce Shammi corn stalk ash (SCSA). This SCSA was used as a cement replacement material (2–10%, w/w), whereas the control sample included only cement. The compressive strength values for the 4% (w/w) replacement ratio at 2-, 7-, and 28-day ages were greater than those for the control by 26.5%, 15.8%, and 11.4%, respectively. This 4% (w/w) also maintained a better flexural strength than other mixtures, with proper initial and final setting times (135 and 190 min), workability (18.5 cm), and water consistency (27.5%). These mechanical/physical properties were integrated with socio-enviro-economic data collected from experts through a pairwise comparison questionnaire, forming the inputs of a multi-criteria decision-making (MCDM) model. Recycling SCSA in the cement-manufacturing process attained positive scores in the achievement of the three pillars of sustainable development, revealing an overall score greater than the control. Hence, the study outcomes could be essential in developing green concrete, cement blocks, and mortar, based on the sustainable development goals (SDGs) agenda. Full article

This research highlights the importance of addressing bioplastic contamination in recycling processes to ensure the quality of recycled material and move towards a more sustainable circular economy. Polyethylene (PE) is a conventional plastic commonly used in packaging for which large amounts of waste are produced; therefore, PE is generally recycled and has an established recycling process. However, the contamination of biodegradable polymers in the PE waste stream could impact recycling. This study, therefore, focuses on polyethylene (PE) that has been polluted with a commercial thermoplastic starch polymer (TPS), as both materials are used to produce plastic films and bags, so cross-contamination is very likely to occur in waste separation. To achieve this, recycled PE was blended with small quantities of the commercial TPS and processed through melt extrusion and injection molding, and it was further characterized. The results indicate that the PE-TPS blend lacks miscibility, evidenced by deteriorated microstructure and mechanical properties. In addition, the presence of the commercial TPS affects the thermal stability, oxidation, and color of the recycled PE. Full article

Dumped non-biodegradable tires present a significant environmental threat, with overflowing landfills and associated health risks highlighting the urgency of tire waste disposal. Current disposal methods, such as stacking tires in open spaces, exacerbate the problem. The large-scale recycling of tire rubber waste offers environmental benefits. This study examines the effects of pre-treatment using NaOH and micro-silica as a mineral admixture on the mechanical strength of crumb rubber concrete (CRC) with partial replacement of natural sand. Samples of M20 and M30 grade were prepared with varying levels of crumb rubber (CR) replacement and evaluated at 28 days. CRC prepared with pre-treated NaOH solution and micro-silica showed improved workability and strength compared to conventional concrete and untreated CRC, with the highest strength observed for 5% CR replacement using micro-silica. Predictive models and micro-structural analysis validated these findings. Life Cycle Assessment (LCA) using OpenLCA v2.10 software and the ecoinvent database revealed that incorporating micro-silica into CRC did not significantly increase environmental impacts, compared to conventional concrete across different mixes. Full article