Journal of Manufacturing and Materials Processing, Volume 5, Issue 3

Additive Manufacturing presents unique advantages over traditional manufacturing processes and has the potential to accelerate technical advancement across multiple sectors, permitting far greater freedom in design than conventional manufacturing. Ho...

It is essential for superalloys (e.g., Inconel 718) to obtain an anticipated surface integrity after machining, especially for safety critical areas (e.g., aerospace). As one of the main characteristics for cutting tools, the rake angle has been reco...

The machining of free-formed surfaces, e.g., dies or moulds, is often affected by tool vibrations, which can affect the quality of the workpiece surface. Furthermore, in 5-axis milling, the dynamic properties of the system consisting of the tool, spi...

Several manufacturing processes are used to beneficially influence the surface and subsurface properties of manufactured parts. Different aspects such as the surface topography or resulting residual stresses are addressed using different manufacturin...

The eventual material degradation of steel components in bio-implant, marine, and high-temperature applications is a critical issue that can have widespread negative ramifications from a safety and economic point of view. Stemming from their tribolog...

In order to take up some challenges in metal forming coming from the recent environmental stakes, Electromagnetic Forming and Electro-Hydraulic Forming processes have been developed at the industrial scale, using the advantages of high strain rates....

Additive Manufacturing (AM) technologies offer the ability to construct complex geometrical structures in short manufacturing lead time coupled with a relatively low production cost when compared to traditional manufacturing processes. The next trend...

Hybrid manufacturing machine tools have great potential to revolutionize manufacturing by combining both additive manufacturing (AM) and subtractive manufacturing (SM) processes on the same machine tool. A prominent issue that can occur when going fr...

All manufacturing processes have an impact on the surface layer state of a component, which in turn significantly determines the properties of parts in service. Although these effects should certainly be exploited, knowledge on the conditioning of th...

The present study examines the fatigue of friction stir welded (FSW) aluminum 6061, 7075, 1060 joints followed by (i) in situ and sequential rolling (SR) processes, (ii) plastic burnishing (iii) solution-treatment artificial aging (STA), (iv) local a...

This review discusses the reported studies investigating the use of bioprinting to develop functional organ-on-chip systems from a manufacturing perspective. These organ-on-chip systems model the liver, kidney, heart, lung, gut, bone, vessel, and tum...

Removing excess material from build-up welding by milling is a critical step in the repair of blades from aircraft engines. This so-called recontouring is a very challenging machining task. Shape deviations often result from the deflection of tool an...

The semi-solid metal (SSM) 5083 aluminum alloy was developed for part manufacturing in the marine shipbuilding industry. This study aimed to optimize the parameters for the friction stir welding process of SSM 5083 aluminum alloy using the Taguchi an...

Innovations in industrial automation, information and communication technology (ICT), renewable energy as well as monitoring and sensing fields have been paving the way for smart devices, which can acquire and convey information to the Internet. Sinc...

In this study, depth-sensing indentation creep response of cast and additively manufactured (laser powder bed fusion) NiTi alloys in heat-treated conditions have been investigated at ambient temperature. Indentation creep tests were evaluated with th...

A critical challenge underpinning the adoption of Additive Manufacture (AM) as a technology is the postprocessing of manufactured components. For Powder Bed Fusion (PBF), this can involve the removal of powder from the interior of the component, ofte...

Directed energy deposition (DED) is a family of additive manufacturing technologies. With these processes, metal parts are built layer by layer, introducing dynamics that propagate in time and layer-domains, which implies additional complexity and co...

Additive manufacturing (AM) has become a viable option for producing structural parts with a high degree of geometrical complexity. Despite such trend, accurate material properties, under diversified testing conditions, are scarce or practically non-...

A thorough control of the machining operations is essential to ensure the successful post-processing of additively manufactured components, which can be assessed through machinability tests endowed with numerical simulation of the metal cutting proce...

Technological progress in hybrid bearings developed high wear and abrasion resistant materials for rolling elements. The manufacturing process of bearing balls presents new challenges, as nowadays, it requires time-consuming and costly processes. In...

In fused layer modeling (FLM) manufacturing technology, there is an increased demand for semi-crystalline materials due to their favorable mechanical properties, such as high strength and toughness. The reasons for their limited use are process-relat...

The authors wish to make the following corrections to this paper [...]

This paper presents a brief introduction to competition-driven digital transformation in the machining sector. On this basis, the creation of a digital twin for machining processes is approached firstly using a basic digital twin structure. The latte...

This paper focuses on optimizing the laser engraving of acrylic plastics to reduce energy consumption and CO₂ gas emissions, without hindering the production and material removal rates. In this context, the role of laser engraving parameters on energ...

One of the decisive factors for the performance of milling tools is the quality of the cutting edge. The latter results from the process control of the individual steps along the tool manufacturing process chain, which generally includes the sinterin...

Based on the concept of Process Signatures, the deep rolling process is analyzed, aiming at functional relationships between material modifications and internal material loads during the process. The focus of this work is to investigate the influence...

Without ensuring high productivity, single-point incremental forming allows obtaining cavities in sheet-type workpieces by rotating and moving a rotary forming tool along a predetermined path. The process can be used in the case of both metal and pla...

This study investigated the impact of the laser speed and power, and the position and orientation of the samples, on the average surface roughness (Ra) and dimensional accuracy (DA) during CO₂ laser cutting of polymethyl methacrylate (PMMA) thin shee...

During surface grinding, internal material loads are generated, which take effect on the surface and subsurface zone of AISI 4140 steel. High thermal loads can result in specific material modifications, e.g., hardness reduction and tensile residual s...

Tungsten inert gas (TIG) welding of austenitic stainless steels is a critical process used in industries. Several properties of the welds must be controlled depending on the application. These properties, which include the geometrical, mechanical and...

This paper investigates the residual stresses induced by a longitudinal turning operation in 15-5PH martensitic stainless steel. An experimental investigation has quantified the sensitivity of residual stresses to cutting speed, feed, tool geometry a...

In this paper, we introduce an advanced numerical tool aimed to optimise the infill design of 3D printed parts by reducing printing time. In 3D printing, the term infill refers to the internal structure of a part. To create the infill design, slicing...

Fused Filament Fabrication (FFF) is a promising technology for production of fiber-reinforced composite parts with complex geometries. Continuous Fiber Reinforced Additively Manufactured (CFRAM) parts are becoming more prominent due to their mechanic...

Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) processes that utilize thermoplastic polymers to produce three-dimensional (3D) geometry products. The FFF filament materials have a significant role in determini...

This work focuses on the structure and properties of a laser powder bed-fused (LPBF) precipitation hardening stainless steel and its chemically analogous wrought counterpart, both subjected to an identical combination of solution and aging treatments...

By means of magnetic pulse welding (MPW), high-quality joints can be produced without some of the disadvantages of conventional welding, such as thermal softening, distortion, and other undesired temperature-induced effects. However, the range of mat...

Physics-based process simulations have the potential to allow virtual process design and the development of digital twins for smart machining applications. This paper presents 3D cutting simulations using the finite element method (FEM) and investiga...