Polymers

Editorial

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2 pages, 445 KiB

Open AccessEditorial

Smart Composites and Processing

by Kwang-Jea Kim

Polymers 2022, 14(19), 4166; https://doi.org/10.3390/polym14194166 - 4 Oct 2022

Viewed by 791

Abstract

Polymer composites have been at the forefront of research in recent decades as a result of the unique properties they provide for utilization in numerous applications [...] Full article

(This article belongs to the Special Issue Smart Composites and Processing)

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Research

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12 pages, 2347 KiB

Open AccessArticle

Understanding the Influence of Gypsum upon a Hybrid Flame Retardant Coating on Expanded Polystyrene Beads

by Sangram P. Bhoite, Jonghyuck Kim, Wan Jo, Pravin H. Bhoite, Sawanta S. Mali, Kyu-Hwan Park and Chang Kook Hong

Polymers 2022, 14(17), 3570; https://doi.org/10.3390/polym14173570 - 30 Aug 2022

Cited by 1 | Viewed by 1776

Abstract

A low-cost and effective flame retarding expanded polystyrene (EPS) foam was prepared herein by using a hybrid flame retardant (HFR) system, and the influence of gypsum was studied. The surface morphology and flame retardant properties of the synthesized flame retardant EPS were characterized [...] Read more.

A low-cost and effective flame retarding expanded polystyrene (EPS) foam was prepared herein by using a hybrid flame retardant (HFR) system, and the influence of gypsum was studied. The surface morphology and flame retardant properties of the synthesized flame retardant EPS were characterized using scanning electron microscopy (SEM) and cone calorimetry testing (CCT). The SEM micrographs revealed the uniform coating of the gypsum-based HFR on the EPS microspheres. The CCT and thermal conductivity study demonstrated that the incorporation of gypsum greatly decreases the peak heat release rate (PHRR) and total heat release (THR) of the flame retarding EPS samples with acceptable thermal insulation performance. The EPS/HFR with a uniform coating and the optimum amount of gypsum provides excellent flame retardant performance, with a THR of 8 MJ/m², a PHRR of 53.1 kW/m², and a fire growth rate (FIGRA) of 1682.95 W/m²s. However, an excessive amount of gypsum weakens the flame retardant performance. The CCT results demonstrate that a moderate gypsum content in the EPS/HFR sample provides appropriate flame retarding properties to meet the fire safety standards. Full article

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13 pages, 8206 KiB

Open AccessArticle

Simultaneous Effects of Carboxyl Group-Containing Hyperbranched Polymers on Glass Fiber-Reinforced Polyamide 6/Hollow Glass Microsphere Syntactic Foams

by Jincheol Kim, Jaewon Lee, Sosan Hwang, Kyungjun Park, Sanghyun Hong, Seojin Lee, Sang Eun Shim and Yingjie Qian

Polymers 2022, 14(9), 1915; https://doi.org/10.3390/polym14091915 - 7 May 2022

Viewed by 1931

Abstract

The hollow glass microsphere (HGM) containing polymer materials, which are named as syntactic foams, have been applied as lightweight materials in various fields. In this study, carboxyl group-containing hyperbranched polymer (HBP) was added to a glass fiber (GF)-reinforced syntactic foam (RSF) composite for [...] Read more.

The hollow glass microsphere (HGM) containing polymer materials, which are named as syntactic foams, have been applied as lightweight materials in various fields. In this study, carboxyl group-containing hyperbranched polymer (HBP) was added to a glass fiber (GF)-reinforced syntactic foam (RSF) composite for the simultaneous enhancement of mechanical and rheological properties. HBP was mixed in various concentrations (0.5–2.0 phr) with RSF, which contains 23 wt% of HGM and 5 wt% of GF, and the rheological, thermal, and mechanical properties were characterized systematically. As a result of the lubricating effect of the HBP molecule, which comes from its dendritic architecture, the viscosity, storage modulus, loss modulus, and the shear stress of the composite decreased as the HBP content increased. At the same time, because of the hydrogen bonding among the polymer, filler, and HBP, the compatibility between filler and the polymer matrix was enhanced. As a result, by adding a small amount (0.5–2.0 phr) of HBP to the RSF composite, the tensile strength and flexural modulus were increased by 24.3 and 9.7%, respectively, and the specific gravity of the composite was decreased from 0.948 to 0.917. With these simultaneous effects on the polymer composite, HBP could be potentially utilized further in the field of lightweight materials. Full article

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13 pages, 7038 KiB

Open AccessArticle

Thermal and Adhesion Properties of Fluorosilicone Adhesives Following Incorporation of Magnesium Oxide and Boron Nitride of Different Sizes and Shapes

by Kyung-Soo Sung, So-Yeon Kim, Min-Keun Oh and Namil Kim

Polymers 2022, 14(2), 258; https://doi.org/10.3390/polym14020258 - 8 Jan 2022

Cited by 5 | Viewed by 2186

Abstract

Thermally conductive adhesives were prepared by incorporating magnesium oxide (MgO) and boron nitride (BN) into fluorosilicone resins. The effects of filler type, size, and shape on thermal conductivity and adhesion properties were analyzed. Higher thermal conductivity was achieved when larger fillers were used, [...] Read more.

Thermally conductive adhesives were prepared by incorporating magnesium oxide (MgO) and boron nitride (BN) into fluorosilicone resins. The effects of filler type, size, and shape on thermal conductivity and adhesion properties were analyzed. Higher thermal conductivity was achieved when larger fillers were used, but smaller ones were advantageous in terms of adhesion strength. Bimodal adhesives containing spherical MgOs with an average particle size of 120 μm and 90 μm exhibited the highest conductivity value of up to 1.82 W/mK. Filler shape was also important to improve the thermal conductivity as the filler type increased. Trimodal adhesives revealed high adhesion strength compared to unimodal and bimodal adhesives, which remained high after aging at 85 °C and 85% relative humidity for 168 h. It was found that the thermal and adhesion properties of fluorosilicone composites were strongly affected by the packing efficiency and interfacial resistance of the particles. Full article

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10 pages, 1922 KiB

Open AccessArticle

Near-Infrared Light-Responsive Shape Memory Polymer Fabricated from Reactive Melt Blending of Semicrystalline Maleated Polyolefin Elastomer and Polyaniline

by Min-Su Heo, Tae-Hoon Kim, Young-Wook Chang and Keon Soo Jang

Polymers 2021, 13(22), 3984; https://doi.org/10.3390/polym13223984 - 18 Nov 2021

Cited by 5 | Viewed by 2145

Abstract

A shape memory polymer was prepared by melt mixing a semicrystalline maleated polyolefin elastomer (mPOE) with a small amount of polyaniline (PANI) (up to 15 wt.%) in an internal mixer. Transmission electron microscopy (TEM), FTIR analysis, DMA, DSC, melt rheological analysis, and a [...] Read more.

A shape memory polymer was prepared by melt mixing a semicrystalline maleated polyolefin elastomer (mPOE) with a small amount of polyaniline (PANI) (up to 15 wt.%) in an internal mixer. Transmission electron microscopy (TEM), FTIR analysis, DMA, DSC, melt rheological analysis, and a tensile test were performed to characterize the structure and properties of the mPOE/PANI blends. The results revealed that the blends form a physically crosslinked network via the grafting of PANI onto the mPOE chains, and the PANI dispersed at the nanometer scale in the POE matrix served as a photo-thermal agent and provided increased crosslinking points. These structural features enabled the blends to exhibit a shape memory effect upon near-infrared (NIR) light irradiation. With increasing PANI content, the shape recovery rate of the blend under NIR stimulation was improved and reached 96% at 15 wt.% of PANI. Full article

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15 pages, 2389 KiB

Open AccessArticle

Enhancement of the Processability and Properties of Nylon 6 by Blending with Polyketone

by Tao Zhang and Ho-Jong Kang

Polymers 2021, 13(19), 3403; https://doi.org/10.3390/polym13193403 - 3 Oct 2021

Cited by 8 | Viewed by 2434

Abstract

Polyketones (PKs) having strong hydrogen bonding properties and a chain extender are used as additives in the melt processing of nylon 6 (PA6). Their effect on the chain structure and properties of PA6 is studied to enhance the processability of PA6 in melt [...] Read more.

Polyketones (PKs) having strong hydrogen bonding properties and a chain extender are used as additives in the melt processing of nylon 6 (PA6). Their effect on the chain structure and properties of PA6 is studied to enhance the processability of PA6 in melt processing. The addition of the chain extender to PA6 increases the melt viscosity by forming branches on the backbone. The addition of PKs results in an additional increase in viscosity through the hydrogen bonding between N–H of PA6 and C=O of PK. The change in the N–H bond FT-IR peak of PA6 and the swelling data of the PA6/PK blend containing a chain extender, styrene maleic anhydride copolymer (ADR), suggest that incorporation of chain extender and PK in the melt processing of PA6 results in physical crosslinks through hydrogen bonding between the branched PA6 formed by the addition of chain extender and PK chains. This change in the chain structure of PA6 not only increases the melt strength of PA6 but also increases randomness resulting in decreased crystallinity. Full article

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13 pages, 5766 KiB

Open AccessArticle

Phlogopite-Reinforced Natural Rubber (NR)/Ethylene-Propylene-Diene Monomer Rubber (EPDM) Composites with Aminosilane Compatibilizer

by Sung-Hun Lee, Su-Yeol Park, Kyung-Ho Chung and Keon-Soo Jang

Polymers 2021, 13(14), 2318; https://doi.org/10.3390/polym13142318 - 14 Jul 2021

Cited by 17 | Viewed by 3561

Abstract

Rubber compounding with two or more components has been extensively employed to improve various properties. In particular, natural rubber (NR)/ethylene-propylene-diene monomer rubber (EPDM) blends have found use in tire and automotive parts. Diverse fillers have been applied to NR/EPDM blends to enhance their [...] Read more.

Rubber compounding with two or more components has been extensively employed to improve various properties. In particular, natural rubber (NR)/ethylene-propylene-diene monomer rubber (EPDM) blends have found use in tire and automotive parts. Diverse fillers have been applied to NR/EPDM blends to enhance their mechanical properties. In this study, a new class of mineral filler, phlogopite, was incorporated into an NR/EPDM blend to examine the mechanical, curing, elastic, and morphological properties of the resulting material. The combination of aminoethylaminopropyltrimethoxysilane (AEAPS) and stearic acid (SA) compatibilized the NR/EPDM/phlogopite composite, further improving various properties. The enhanced properties were compared with those of NR/EPDM/fillers composed of silica or carbon black (CB). Compared with the NR/EPDM/silica composite, the incompatibilized NR/EPDM/phlogopite composite without AEAPS exhibited poorer properties, but NR/EPDM/phlogopite compatibilized by AEAPS and SA showed improved properties. Most properties of the compatibilized NR/EPDM/phlogopite composite were similar to those of the NR/EPDM/CB composite, except for the lower abrasion resistance. The NR/EPDM/phlogopite/AEAPS rubber composite may potentially be used in various applications by replacing expensive fillers, such as CB. Full article

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13 pages, 3899 KiB

Open AccessArticle

Anion Exchange Membrane Based on Sulfonated Poly (Styrene-Ethylene-Butylene-Styrene) Copolymers

by Hye-Seon Park and Chang-Kook Hong

Polymers 2021, 13(10), 1669; https://doi.org/10.3390/polym13101669 - 20 May 2021

Cited by 7 | Viewed by 3352

Abstract

Sulfonated poly(styrene-ethylene-butylene-styrene) copolymer (S-SEBS) was prepared as an anion exchange membrane using the casting method. The prepared S-SEBS was further modified with sulfonic acid groups and grafted with maleic anhydride (MA) to improve the ionic conducting properties. The prepared MA-grafted S-SEBS (S-SEBS-g-MA) membranes [...] Read more.

Sulfonated poly(styrene-ethylene-butylene-styrene) copolymer (S-SEBS) was prepared as an anion exchange membrane using the casting method. The prepared S-SEBS was further modified with sulfonic acid groups and grafted with maleic anhydride (MA) to improve the ionic conducting properties. The prepared MA-grafted S-SEBS (S-SEBS-g-MA) membranes were characterized by Fourier transform infrared red (FT-IR) spectroscopy and dynamic modulus analysis (DMA). The morphology of the S-SEBS and S-SEBS-g-MA was investigated using atomic force microscopy (AFM) analysis. The modified membranes formed ionic channels by means of association with the sulfonate group and carboxyl group in the SEBS. The electrochemical properties of the modified SEBS membranes, such as water uptake capability, impedance spectroscopy, ionic conductivity, and ionic exchange capacity (IEC), were also measured. The electrochemical analysis revealed that the S-SEBS-g-MA anion exchange membrane showed ionic conductivity of 0.25 S/cm at 100% relative humidity, with 72.5% water uptake capacity. Interestingly, we did not observe any changes in their mechanical and chemical properties, which revealed the robustness of the modified SEBS membrane. Full article

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10 pages, 3369 KiB

Open AccessEditor’s ChoiceArticle

Preparation of Chemically Modified Lignin-Reinforced PLA Biocomposites and Their 3D Printing Performance

by Seo-Hwa Hong, Jin Hwan Park, Oh Young Kim and Seok-Ho Hwang

Polymers 2021, 13(4), 667; https://doi.org/10.3390/polym13040667 - 23 Feb 2021

Cited by 43 | Viewed by 4119

Abstract

Using a simple esterification reaction of a hydroxyl group with an anhydride group, pristine lignin was successfully converted to a new lignin (COOH-lignin) modified with a terminal carboxyl group. This chemical modification of pristine lignin was confirmed by the appearance of new absorption [...] Read more.

Using a simple esterification reaction of a hydroxyl group with an anhydride group, pristine lignin was successfully converted to a new lignin (COOH-lignin) modified with a terminal carboxyl group. This chemical modification of pristine lignin was confirmed by the appearance of new absorption bands in the FT-IR spectrum. Then, the pristine lignin and COOH-lignin were successfully incorporated into a poly(lactic acid) (PLA) matrix by a typical melt-mixing process. When applied to the COOH-lignin, interfacial adhesion performance between the lignin filler and PLA matrix was better and stronger than pristine lignin. Based on these results for the COOH-lignin/PLA biocomposites, the cost of printing PLA 3D filaments can be reduced without changing their thermal and mechanical properties. Furthermore, the potential of lignin as a component in PLA biocomposites adequate for 3D printing was demonstrated. Full article

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13 pages, 12636 KiB

Open AccessArticle

Compression Molding of Thermoplastic Polyurethane Foam Sheets with Beads Expanded by Supercritical CO₂ Foaming

by Tao Zhang, Seung-Jun Lee, Yong Hwan Yoo, Kyu-Hwan Park and Ho-Jong Kang

Polymers 2021, 13(4), 656; https://doi.org/10.3390/polym13040656 - 22 Feb 2021

Cited by 15 | Viewed by 5515

Abstract

Expanded thermoplastic polyurethane (ETPU) beads were prepared by a supercritical CO₂ foaming process and compression molded to manufacture foam sheets. The effect of the cell structure of the foamed beads on the properties of the foam sheets was studied. Higher foaming pressure [...] Read more.

Expanded thermoplastic polyurethane (ETPU) beads were prepared by a supercritical CO₂ foaming process and compression molded to manufacture foam sheets. The effect of the cell structure of the foamed beads on the properties of the foam sheets was studied. Higher foaming pressure resulted in a greater number of cells and thus, smaller cell size, while increasing the foaming temperature at a fixed pressure lowered the viscosity to result in fewer cells and a larger cell size, increasing the expansion ratio of the ETPU. Although the processing window in which the cell structure of the ETPU beads can be maintained was very limited compared to that of steam chest molding, compression molding of ETPU beads to produce foam sheets was possible by controlling the compression pressure and temperature to obtain sintering of the bead surfaces. Properties of the foam sheets are influenced by the expansion ratio of the beads and the increase in the expansion ratio increased the foam resilience, decreased the hardness, and increased the tensile strength and elongation at break. Full article

(This article belongs to the Special Issue Smart Composites and Processing)

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Review

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14 pages, 17562 KiB

Open AccessReview

Interfacial Adhesion in Silica-Silane Filled NR Composites: A Short Review

by Chang Seok Ryu and Kwang-Jea Kim

Polymers 2022, 14(13), 2705; https://doi.org/10.3390/polym14132705 - 1 Jul 2022

Cited by 5 | Viewed by 2149

Abstract

We reviewed the accelerators, the hydrolysis and condensation reaction mechanism of bifunctional alkoxy silane, and the mechanism of zinc ion in natural rubber (NR) composites. NR composites transform into thermoset composites after vulcanization reaction with help of sulfur and accelerators. Bifunctional alkoxy silanes [...] Read more.

We reviewed the accelerators, the hydrolysis and condensation reaction mechanism of bifunctional alkoxy silane, and the mechanism of zinc ion in natural rubber (NR) composites. NR composites transform into thermoset composites after vulcanization reaction with help of sulfur and accelerators. Bifunctional alkoxy silanes chemically bond between NR and inorganic silica. For alkoxy silane coupling with silica surface, hydrolysis reaction takes first and then condensation reaction with hydroxyl group in silica takes place. With help of zinc ion the reaction efficiency increases significantly. Zinc ion, a smart material that increases accelerator synergy, mechanism for improvements of interfacial adhesion between NR and silica was revisited. Full article

(This article belongs to the Special Issue Smart Composites and Processing)

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