Search Results (19)

The use of combustion engines on agricultural vehicles will persist much longer than on-road vehicles. Introducing new technologies in agricultural engines is crucial to mitigating emissions while accounting for customer cost-sensitivity, harsh operation conditions, and typically sub-optimal maintenance. This work describes the use of CrN and tetrahedral amorphous carbon (ta-C) DLC-coated rings in small agricultural diesel engines. Compared with the gas nitride rings, the CrN and the ta-C DLC coatings exhibited, respectively, 74% and 86% lower wear in rig tests. The DLC also presented a very low coefficient of friction and high resistance to scuffing. A similar wear trend was observed on durability engine tests, where the CrN top ring showed an 80% lower wear rate than the GNS used in a similar engine. Wear on the DLC oil ring was below the measurement capability. Liner radial wear was measured on the piston ring reversal points in four angular positions, and except for one position, was lower than 3 µm. At the end of the test, engine performance and emissions are nearly identical to those at the test’s start, demonstrating that the use of advanced tribological solutions can significantly contribute to emissions mitigation in agricultural engines. Full article

Silicon-doped tetrahedral amorphous carbon (ta-C:Si) coatings are promising materials for achieving ultralow friction in water-lubricated environments, attributed to the formation of Si(OH)_x-based tribofilms. However, the deposition process via filtered cathodic vacuum arc (FCVA) often introduces large particles into the film, increasing surface roughness and causing accelerated wear during the initial sliding phase, despite the high hardness of the coating. In this study, ball-on-disk tribological tests were performed to investigate the wear behavior of ta-C:Si coatings under water lubrication. Friction coefficients, wear volume, and surface roughness were analyzed over various sliding durations. The Archard wear equation and the plasticity index were used to analyze wear and contact behavior. The friction coefficient decreased from 0.14 to 0.04 within the initial 100 m section, and the surface roughness of ta-C:Si decreased sharply from 0.35 μm to 0.01 μm based on the Rpk parameter during 10 h. Following this period, the plasticity index decreased from an initial value of 1.1 to below 0.6, transitioning to a fully elastic contact stage, marking the onset of steady-state wear after 10 h. These results indicate that the reduction in surface roughness plays a crucial role in stabilizing wear behavior and provide insights into optimizing the long-term performance of ta-C:Si coatings in aqueous environments. Full article

This paper presents the kinetic study of titanium carbide (TiC)-supported, platinum-doped tetrahedral amorphous carbon (taC:Pt) referred to as TiC-taC, for the hydrogen evolution reaction (HER). This study employs the Volmer–Heyrovsky–Tafel (VHT) mechanism. A theoretical approach was utilized to investigate the kinetic properties of these materials for an HER in 0.5 M H₂SO₄. TiC-taC exhibited Volmer-dominated reactions with a Tafel slope of 40 mV/dec and the overpotential at 10 mA/cm² was 185 mV. In contrast, isolated TiC and taC:Pt recorded significantly higher Tafel slopes with 60–110 mV/dec and overpotentials of 871 mV and 1009 mV, respectively. The developed model was tested in one dimension (1D) for individual TiC and taC:Pt. The simulated kinetics parameters were determined for both TiC and taC:Pt, revealing that TiC follows the VHT steps, while taC:Pt follows the VH steps. The simulation results show excellent coherence with the experimental results. Further simulation of the hybrid TiC-taC electrocatalyst was conducted considering surface diffusion and edge effects in two (2D) and three dimensions (3D). To the best of our knowledge, this FEM simulation approach is the first to be reported due to the unique geometry of the TiC-taC catalyst enabling the assumption of surface diffusion and edge effect. The introduction of edge effects on the taC:Pt side of the TiC support significantly enhanced the current output, aligning closely with experimental results. The edge exhibited distinct kinetic properties compared to both TiC and taC:Pt. The kinetic parameters determined from the simulation demonstrated strong agreement with experimental findings. Adding the edge effects was essential to explaining the higher current output from the TiC-taC electrode. It exhibited unique kinetic properties not observed in either TiC or taC:Pt alone, acting as a pump where it absorbs c_Hs from neighbouring sites due to surface diffusivity and releases H2 via the Heyrovsky reaction. While surface diffusion had a lesser effect, the simulation indicated its positive influence on the HER. Full article

Filtered cathodic vacuum arc (FCVA) deposition technology was applied to prepare tetrahedral amorphous carbon (taC) thin films with different substrate pulse biases. Their structure, adhesion strength, and corrosion behavior in 5 × 10⁻² M hydrochloric (HCl), sodium chloride (NaCl), calcium chloride (CaCl₂), lead (II) chloride (PbCl₂), and mercury (II) chloride (HgCl₂) solutions were studied with respect to the substrate pulse bias. Increasing the substrate pulse bias from 0 to 1000 V increased the graphitization of the taC thin films and thereby resulted in a 9.9% increase in their adhesion strength from 406 mN to 446 mN. The taC thin films exhibited the lowest (8.48 × 10⁴ Ω to 11.55 × 10⁴ Ω) and highest (146.89 × 10⁴ Ω to 387.44 × 10⁴ Ω) corrosion resistance in the PbCl₂ and HgCl₂ solutions, respectively, while they had higher corrosion in the HCl (62.07 × 10⁴ Ω to 131.73 × 10⁴ Ω) solution than in both the NaCl (143 × 10⁴ Ω to 231.31 × 10⁴ Ω) and CaCl₂ (102.13 × 10⁴ Ω to 351.92 × 10⁴ Ω) solutions. Nevertheless, the taC thin films with higher substrate pulse biases had lower corrosion resistance in all the solutions used in this study. The substrate pulse bias emerged as a significant parameter in the FCVA deposition process, playing a crucial role in influencing the structure, adhesion strength, and corrosion resistance of taC thin films. Full article

High-quality diamond-like carbon (DLC) films are renowned for their exceptional hardness, low friction coefficient, and superior chemical stability. These properties make DLC films exceptionally suitable for protective coatings in optical, mechanical, aerospace, and military applications. Thick DLC films with outstanding mechanical properties were deposited on DC53 die steel using a mixed energy carbon plasma generated by a filtered cathodic vacuum arc (FCVA) device. The structural, mechanical, tribological, and optical properties of the films were tested by Raman, surface morphology instrument, Vickers Indenter, tribometer, and UV-VIS spectrophotometry. The results indicated that 14 µm tetrahedral amorphous carbon (ta-C) films with a good combination with DC53 die steel substrate were obtained. The hardness was 9415 HV, which is close to that of diamond films. The fracture toughness was 4 MPa·m^1/2. The friction coefficient was 0.0898, and the optical band gap was 3.12 eV. Full article

Tetrahedral amorphous carbon (taC) is a hydrogen-free carbon with extensive properties such as hardness, optical transparency, and chemical inertness. taC coatings have attracted much attention in recent times, as have coatings doped with a noble metal. A known antimicrobial metal agent, silver (Ag), has been used as a dopant in taC, with different Ag concentrations on the Ti64 coupons using a hybrid filtered cathodic vacuum arc (FCVA) and magnetron sputtering system. The physiochemical properties of the coated surface were investigated using spectroscopic and electron microscopy techniques. A doping effect of Ag-taC on biofilm formation was investigated and found to have a significant effect on the bacterial-biofilm-forming bacteria Staphylococcus aureus and Pseudomonas aeruginosa depending on the concentration of Ag. Further, the effect of coated and uncoated Ag-taC films on a pathogenic bacterium was examined using SEM. The result revealed that the Ag-taC coatings inhibited the biofilm formation of S. aureus. Therefore, this study demonstrated the possible use of Ag-taC coatings against biofilm-related complications on medical devices and infections from pathogenic bacteria. Full article

Vacuum and air atmospheres impose very different requirements on tribological-loaded contacts, which usually require different surface materials. While hard tetrahedral amorphous carbon (ta-C) coatings provide good tribological properties in air, soft coatings such as molybdenum disulfide (MoS2) work well in a vacuum. Tribological performance in the respective other environment, however, is poor. In this work, the combination of laser microstructured (direct laser interference patterning) steel substrates and the deposition of ta-C and MoSx coatings with vacuum arc evaporation (LaserArc™) was studied, resulting in steel/DLIP, steel/DLIP/ta-C, steel/DLIP/MoSx, steel/DLIP/ta-C/MoSx, and steel/MoSx surface combinations. The tribological properties were studied using a ball-on-disk tribometer with a steel ball counter body in air and in a vacuum (p < 5 × 10⁻⁷ mbar). The type of the topmost coating governed their tribological properties in the respective atmosphere, and no general beneficial influence of the microstructure was found. However, steel/DLIP/ta-C/MoSx performed best in both conditions and endured the highest contact pressure, which is attributed to the mechanical support of the ta-C coating and MoSx reservoir in the remaining structure, as evidenced by Raman spectroscopy. The findings suggest that such combination allows for surfaces bearing a high load capacity that can be applied in both a vacuum and in air, for example, in multi-use space applications. Full article

In this paper, tetrahedral amorphous carbon (ta-C) coatings containing Al were deposited by a hybrid technique of sputtering and arc evaporation. The influence of Al incorporation in the structure and properties of the ta-C coatings were studied as a function of the Al concentration. It is found that Al tends to form a Al-O-C bond when the Al concentration is small. An Al-C bond was detected when the Al concentration is high. Al can facilitate the graphitization of the ta-C coatings and the graphite cluster size as well as the sp²/sp³ ratio of the coatings increase as the Al concentration increases. The decline of the sp³ fraction causes the drop in the hardness of the coatings. The incorporation of Al can effectively decrease the residual stress of the ta-C coatings. During friction tests, Al can facilitate the formation of the sp²-rich graphitic tribo-layer and decrease the friction coefficient. Nevertheless, the decline of the hardness due to the Al incorporation will result in the increase in the wear rate of the coating. It is believed that the ta-C coating with a proper concentration of Al appears to achieve a good comprehensive performance with high hardness, low residual stress, and a low friction coefficient and wear rate. Full article

The oil supply at the interface between the top ring and the cylinder liner (TRCL) plays a major role in an internal combustion engines efficiency. In particular, the interface forms a trade-off between the serving of enough lubricant for sufficient lubrication conditions and emissions through subsequent combustion. This can lead to deficient top ring lubrication conditions. In this study, a new developed reciprocating long-stroke tribometer, enabling the variation of oil supply, is used to investigate such application-like starved lubrication conditions of the TRCL interface. With the simulative investigations, a comparison with the fired engine is possible. The performance of diamond-like carbon coatings is compared to standard nitrided piston rings. It was found that the tetrahedral amorphous carbon (ta-C) coatings exhibit up to 31% reduced friction as well as a lower wear under starved lubrication conditions. Simulative investigations show a good correlation between engine friction and tribometer measurements for selected oil supply conditions. Full article

Vacuum environments provide challenging conditions for tribological systems. MoS₂ is one of the materials commonly known to provide low friction for both ambient and vacuum conditions. However, it also exhibits poor wear resistance and low ability to withstand higher contact pressures. In search of wear-resistant alternatives, superhard hydrogen-free tetrahedral amorphous carbon coatings (ta-C) are explored in this study. Although known to have excellent friction and wear properties in ambient atmospheres, their vacuum performance is limited when self-paired and with steel. In this study, the influence of the paired material on the friction behavior of ta-C is studied using counterbodies made from brass, bronze, copper, silicon carbide, and aluminum oxide, as well as from steel and ta-C coatings as reference materials. Brass was found to be the most promising counterbody material and was further tested in direct comparison to steel, as well as in long-term performance experiments. It was shown that the brass/ta-C friction pair exhibits low friction (µ < 0.1) and high wear in the short term, irrespective of ambient pressure, whereas in the long term, the friction coefficient increases due to a change in the wear mechanism. Al₂O₃ was identified as another promising sliding partner against ta-C, with a higher friction coefficient than that of brass (µ = 0.3), but considerably lower wear. All other pairings exhibited high friction, high wear, or both. Full article

In this study, the arc evaporation of pure graphite and composite cathodes with small amounts of metals (Mo, Fe) or nonmetals (B, Si) was investigated by means of a laser-arc process. Both specific aspects of the arc evaporation and the effects on the deposition of the doped and undoped carbon coatings were studied. The deposition rate, the chemical composition and the mechanical properties of the generated films were evaluated. In addition, the dependence of the deposition rate and the composition on the height position of the substrates in relation to the cathode were also the subject of the investigations. Finally, the erosion rate and the arc spot behavior on the cathode were analyzed. It is shown that homogeneously doped (t)a-C:X coatings can be reliably synthesized with the laser-arc technique. There are differences in the various properties of the coatings and the deposition rate. The latter is attributed in particular to the erosion behavior of the cathodes. Full article

It has been observed that modifications of non-metallic solids such as sputtering and surface morphology are induced by electronic excitation under high-energy ion impact and that these modifications depend on the charge of incident ions (charge-state effect or incident-charge effect). A simple model is described, consisting of an approximation to the mean-charge-evolution by saturation curves and the charge-dependent electronic stopping power, for the evaluation of the relative yield (e.g., electronic sputtering yield) of the non-equilibrium charge incidence over that of the equilibrium-charge incidence. It is found that the present model reasonably explains the charge state effect on the film thickness dependence of lattice disordering of WO₃. On the other hand, the model appears to be inadequate to explain the charge-state effect on the electronic sputtering of WO₃ and LiF. Brief descriptions are given for the charge-state effect on the electronic sputtering of SiO₂, UO₂ and UF₄, and surface morphology modification of poly-methyl-methacrylate (PMMA), mica and tetrahedral amorphous carbon (ta-C). Full article

Anti-adhesion characteristics are important requirements for diamond-like carbon (DLC) films. The failure load corresponding to the anti-adhesion capacity varies greatly on three types of DLC film (hydrogen-free amorphous carbon film (a-C), hydrogenated amorphous carbon film (a-C:H), and tetrahedral hydrogen-free amorphous carbon film (ta-C)) in the friction and wear test with step loading using a high-frequency, linear-oscillation tribometer. Therefore, a new method that estimates a representative value of the failure load was developed in this study by performing a statistical analysis based on the Weibull distribution based on the assumption that the mechanism of delamination of a DLC film obeys the weakest link model. The failure load at the cumulative failure probabilities of 10% and 50% increased in the order ta-C < a-C:H < a-C and ta-C < a-C < a-C:H, respectively. The variation of the failure load, represented by the Weibull slope, was minimum on ta-C and maximum on a-C:H. The rank of the anti-adhesion capacity of each DLC film with respect to the load obtained by a constant load test agreed with the rank of the failure load on each DLC film at the cumulative failure probability of 10% obtained by Weibull analysis. It was found to be possible to evaluate the anti-adhesion capacity of a DLC film under more practical conditions by combining the step loading test and Weibull analysis. Full article

In this study, both the plasma process of filtered laser-arc evaporation and the resulting properties of tetrahedral amorphous carbon coatings are investigated. The energy distribution of the plasma species and the arc spot dynamics during the arc evaporation are described. Different ta-C coatings are synthesized by varying the bias pulse time and temperature during deposition. An increase in hardness was observed with the increased overlapping of the bias and arc pulse times. External heating resulted in a significant loss of hardness. A strong discrepancy between the in-plane properties and the properties in the film normal direction was detected specifically for a medium temperature of 120 °C during deposition. Investigations using electron microscopy revealed that this strong anisotropy can be explained by the formation of nanocrystalline graphite areas and their orientation toward the film’s normal direction. This novel coating type differs from standard amorphous a-C and ta-C coatings and offers new possibilities for superior mechanical behavior due to its combination of a high hardness and low in-plane Young’s Modulus. Full article

Diamond-like carbon (DLC) coatings are very interesting due to their extraordinary properties; their excellent wear resistance, very low friction coefficient, great hardness, high elastic modulus or biocompatibility can be highlighted, as can their multifunctionality. Because of this, over recent decades they have been widely used in tribological applications, improving the performance and the useful life of machining tools in an effective way. However, these coatings have a disadvantage compared to other coatings deposited by commercially available techniques—their resultant adhesion is worse than that of other techniques and limits their industrial applications. In this work, tribological results of a scratch test, wear resistance and nanoindentation of tetrahedral amorphous carbon (ta-C) and tungsten carbide:carbon (WC:C) DLC coatings deposited by means of novel high-power impulse magnetron sputtering (HiPIMS) technology with positive pulses are reported. The coatings were deposited in three different tools steels: K360, vanadis 4 and vancron. These tools’ steels are very interesting because of their great and wide industrial applicability. Experimental results showed excellent tribological properties, such as resistance to wear or adhesion, in the two types of DLC coatings. Full article