Editor’s Choice Articles

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

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30 pages, 26046 KiB  
Article
Neuro-Cognitive Locomotion with Dynamic Attention on Topological Structure
by Azhar Aulia Saputra, János Botzheim and Naoyuki Kubota
Machines 2023, 11(6), 619; https://doi.org/10.3390/machines11060619 - 03 Jun 2023
Viewed by 991
Abstract
This paper discusses a mechanism for integrating locomotion with cognition in robots. We demonstrate an attentional ability model that can dynamically change the focus of its perceptual area by integrating attention and perception to generate behavior. The proposed model considers both internal sensory [...] Read more.
This paper discusses a mechanism for integrating locomotion with cognition in robots. We demonstrate an attentional ability model that can dynamically change the focus of its perceptual area by integrating attention and perception to generate behavior. The proposed model considers both internal sensory information and also external sensory information. We also propose affordance detection that identifies different actions depending on the robot’s immediate possibilities. Attention is represented in a topological structure generated by a growing neural gas that uses 3D point-cloud data. When the robot faces an obstacle, the topological map density increases in the suspected obstacle area. From here, affordance information is processed directly into the behavior pattern generator, which comprises interconnections between motor and internal sensory neurons. The attention model increases the density associated with the suspected obstacle to produce a detailed representation of the obstacle. Then, the robot processes the cognitive information to enact a short-term adaptation to its locomotion by changing its swing pattern or movement plan. To test the effectiveness of the proposed model, it is implemented in a computer simulation and also in a medium-sized, four-legged robot. The experiments validate the advantages in three categories: (1) Development of attention model using topological structure, (2) Integration between attention and affordance in moving behavior, (3) Integration of exteroceptive sensory information to lower-level control of locomotion generator. Full article
(This article belongs to the Special Issue Biorobotic Locomotion and Cybernetic Control)
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23 pages, 13488 KiB  
Article
Lifetime Extension Method for Three-Phase Voltage Source Converters Using Discontinuous PWM Scheme with Hybrid Offset Voltage
by Jaechang Kim, Minh-Hoang Nguyen, Sangshin Kwak and Seungdeog Choi
Machines 2023, 11(6), 612; https://doi.org/10.3390/machines11060612 - 02 Jun 2023
Cited by 5 | Viewed by 1157
Abstract
This paper proposes a lifespan extension technique for three-phase voltage inverters using hybrid offset voltage. The proposed method lengthens the inverter lifetime by independently adjusting the switching frequency of the three phases in accordance with the aging degree. To reduce the switching operation [...] Read more.
This paper proposes a lifespan extension technique for three-phase voltage inverters using hybrid offset voltage. The proposed method lengthens the inverter lifetime by independently adjusting the switching frequency of the three phases in accordance with the aging degree. To reduce the switching operation of the phase with the shortest lifetime, the proposed technique injects the offset voltage for generalized discontinuous pulse-width modulation PWM (GDPWM) into the reference voltage in the region where the switching operation of the shortest lifespan phase can be stopped. When the switching operation does not need to be stopped, the offset voltage for space vector PWM (SVPWM) is injected into the reference voltage for high inverter load current quality. An offset voltage that varies according to the need to stop the switching operation is the proposed hybrid offset voltage. Using the proposed hybrid offset voltage, the switching frequencies of the three phases are independently controllable. In addition, since only the switching operation of the phase having the shortest lifespan is reduced, the load current quality in accordance with the switching operation reduction is good compared to the conventional method to simultaneously diminish all phase switching frequencies. The proposed method significantly increases the reliability of the three-phase voltage inverter, where the thermal stress of the phase having the shortest lifespan is decreased up to 55%, whereas the inverter lifetime can be increased by 10 times. The proposed technique was verified by simulations and experiments. Full article
(This article belongs to the Section Electrical Machines and Drives)
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26 pages, 2973 KiB  
Article
Optimization of Airplane Landing in Crosswind Conditions for Minimum Tire Wear
by Stefano Cacciola, Carlo E. D. Riboldi and Edoardo Generali
Machines 2023, 11(6), 599; https://doi.org/10.3390/machines11060599 - 01 Jun 2023
Viewed by 1311
Abstract
Being one of the most critical phases of a flight, landing deserves specific attention, especially when the aircraft is subject to external disturbances such as wind. A notable concern associated with touchdown events, especially when crosswind is present, is tire wear. This work [...] Read more.
Being one of the most critical phases of a flight, landing deserves specific attention, especially when the aircraft is subject to external disturbances such as wind. A notable concern associated with touchdown events, especially when crosswind is present, is tire wear. This work is aimed first at developing a nonlinear flight simulator able to handle the entire landing maneuver in non-null wind conditions, considering the airborne phase, the ground run, and the transition between them. Then, the simulator is included in an optimal process to define the landing technique associated with the minimum tire wear. The methodology is tested in a simulation environment with a realistic model of a reference aircraft, showing that a significant reduction in tire wear can be obtained by optimizing the sideslip angle at touchdown and the lateral–directional controls after the airplane touches the runway with both legs of the main landing gear. The amount of the reduction is highly variable and depends on the landing conditions, e.g., the velocity and glide path angle. It may range from some percentage points up to 45%. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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17 pages, 5975 KiB  
Article
Study on Cage Wear of Railway Traction Motor Bearings Based on Analysis of Rolling Element Motion
by Daisuke Suzuki, Ken Takahashi, Fumihiro Itoigawa and Satoru Maegawa
Machines 2023, 11(6), 594; https://doi.org/10.3390/machines11060594 - 30 May 2023
Viewed by 1330
Abstract
Cylindrical roller bearings used in traction motors for railway vehicles are used at high rotational speeds and under light loads. Under these operating conditions, the life due to cage wear is much shorter than the life due to raceway fatigue. Therefore, bearing life [...] Read more.
Cylindrical roller bearings used in traction motors for railway vehicles are used at high rotational speeds and under light loads. Under these operating conditions, the life due to cage wear is much shorter than the life due to raceway fatigue. Therefore, bearing life can be extended by reducing cage wear. The authors thought that to reduce cage wear, it is necessary to establish a dynamic analysis method for the contact between the roller and the cage, and to identify the wear mode of the cage. If cage wear follows Archard’s equation, then cage wear is proportional to the impulse caused by the contact between the rollers and the cage. Therefore, in this paper, a simple model consisting only of a roller and a cage was constructed, and the impulse was obtained via dynamic analysis. The impulses calculated by the dynamic analysis were in good agreement with those measured. In addition, the experiments showed that cage wear is proportional to the impulse and revealed the wear mode of the cage. These allow the method proposed in this paper to be used to predict cage wear and to determine bearing specifications to reduce cage wear. Full article
(This article belongs to the Section Friction and Tribology)
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17 pages, 9826 KiB  
Article
A Study on the Improvement of Power Density of Axial Flux Motors for Collaborative Robot Joints through Same-Direction Skew
by Min-Ki Hong, Hyun-Jo Pyo, Si-Woo Song, Dong-Hoon Jung and Won-Ho Kim
Machines 2023, 11(6), 591; https://doi.org/10.3390/machines11060591 - 26 May 2023
Cited by 1 | Viewed by 2438
Abstract
Axial flux motors have a large output density with a large outer diameter of the motor and a short axial length. Since it is advantageous in short axial length, the axial thickness of motor components becomes a very important parameter when designing axial [...] Read more.
Axial flux motors have a large output density with a large outer diameter of the motor and a short axial length. Since it is advantageous in short axial length, the axial thickness of motor components becomes a very important parameter when designing axial flux motors. Among the components, the back yoke exists to serve as a path for magnetic flux and must have a certain thickness to prevent magnetic saturation. However, as the thickness of the back yoke increases within the axial size limit of the motor, the output of the motor may decrease. In this paper, same-direction skew that increases the cross-sectional area of the magnetic flux path without increasing the thickness of the back yoke is presented. Same-direction skew is a way to increase the cross-sectional area of the back yoke by skewing the rotor and stator in the same direction. The back yoke thickness that can be reduced by same-direction skew was calculated. Performance with same-direction skew designed using the equations was analyzed and compared, and the effectiveness of each type of rotor was verified. The validity of the proposed model was examined using the finite element analysis method. Full article
(This article belongs to the Section Electrical Machines and Drives)
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40 pages, 2691 KiB  
Review
Engineering Applications of Artificial Intelligence in Mechanical Design and Optimization
by Jozef Jenis, Jozef Ondriga, Slavomir Hrcek, Frantisek Brumercik, Matus Cuchor and Erik Sadovsky
Machines 2023, 11(6), 577; https://doi.org/10.3390/machines11060577 - 23 May 2023
Cited by 7 | Viewed by 14774
Abstract
This study offers a complete analysis of the use of deep learning or machine learning, as well as precise recommendations on how these methods could be used in the creation of machine components and nodes. The examples in this thesis are intended to [...] Read more.
This study offers a complete analysis of the use of deep learning or machine learning, as well as precise recommendations on how these methods could be used in the creation of machine components and nodes. The examples in this thesis are intended to identify areas in mechanical design and optimization where this technique could be widely applied in the future, benefiting society and advancing the current state of modern mechanical engineering. The review begins with a discussion on the workings of artificial intelligence, machine learning, and deep learning. Different techniques, classifications, and even comparisons of each method are described in detail. The most common programming languages, frameworks, and software used in mechanical engineering for this problem are gradually introduced. Input data formats and the most common datasets that are suitable for the field of machine learning in mechanical design and optimization are also discussed. The second half of the review describes the current use of machine learning in several areas of mechanical design and optimization, using specific examples that have been investigated by researchers from around the world. Further research directions on the use of machine learning and neural networks in the fields of mechanical design and optimization are discussed. Full article
(This article belongs to the Section Machine Design and Theory)
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29 pages, 8584 KiB  
Article
Compound Uncertainty Quantification and Aggregation for Reliability Assessment in Industrial Maintenance
by Alex Grenyer, John Ahmet Erkoyuncu, Sri Addepalli and Yifan Zhao
Machines 2023, 11(5), 560; https://doi.org/10.3390/machines11050560 - 16 May 2023
Viewed by 1252
Abstract
The mounting increase in the technological complexity of modern engineering systems requires compound uncertainty quantification, from a quantitative and qualitative perspective. This paper presents a Compound Uncertainty Quantification and Aggregation (CUQA) framework to determine compound outputs along with a determination of the greatest [...] Read more.
The mounting increase in the technological complexity of modern engineering systems requires compound uncertainty quantification, from a quantitative and qualitative perspective. This paper presents a Compound Uncertainty Quantification and Aggregation (CUQA) framework to determine compound outputs along with a determination of the greatest uncertainty contribution via global sensitivity analysis. This was validated in two case studies: a bespoke heat exchanger test rig and a simulated turbofan engine. The results demonstrated the effective measurement of compound uncertainty and the individual impact on system reliability. Further work will derive methods to predict uncertainty in-service and the incorporation of the framework with more complex case studies. Full article
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28 pages, 3520 KiB  
Review
Bearing Current and Shaft Voltage in Electrical Machines: A Comprehensive Research Review
by Kotb B. Tawfiq, Mehmet Güleç and Peter Sergeant
Machines 2023, 11(5), 550; https://doi.org/10.3390/machines11050550 - 12 May 2023
Cited by 6 | Viewed by 4976
Abstract
The reliability assessment of electric machines plays a very critical role in today’s engineering world. The reliability assessment requires a good understanding of electric motors and their root causes. Electric machines mostly fail due to mechanical problems and bearing damage is the main [...] Read more.
The reliability assessment of electric machines plays a very critical role in today’s engineering world. The reliability assessment requires a good understanding of electric motors and their root causes. Electric machines mostly fail due to mechanical problems and bearing damage is the main source of this. The bearings can be damaged by mechanical, electrical, and thermal stresses. Among all stresses, the researcher should give special attention to the electrical one, which is bearing current and shaft voltage. This review paper introduces a comprehensive study of bearing current and shaft voltage for inverter-fed electric machines. This study aims to discuss several motor failure processes, as well as the sources and definitions of bearing current and shaft voltage. The different kinds of bearing currents are addressed and the parasitic capacitances, which are the key component to describe bearing current, are determined. Several measurement approaches of bearing current will be discussed. Furthermore, modeling of bearing current will be covered together with the machine’s parasitic capacitances. Moreover, the different bearing current mitigation techniques, as described in many papers, will be thoroughly addressed. The use of rewound multiphase machines for mitigation of bearing current will be proposed and compared to a three-phase machine. Finally, various pulse width modulation techniques of multiphase systems that reduce bearing current and shaft voltage will be investigated, and the findings described in the literature will be summarized for all techniques. Full article
(This article belongs to the Special Issue Advanced Power Electronic Technologies in Electric Drive Systems)
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13 pages, 7243 KiB  
Article
Simulative and Experimental Investigation of the Ring Creeping Damage Mechanism Considering the Training Effect in Large-Sized Bearings
by Daniel Billenstein, Martin Neidnicht, Daniel Becker, Christian Liewen, Jörg Rollmann and Bernd Lüneburg
Machines 2023, 11(5), 543; https://doi.org/10.3390/machines11050543 - 11 May 2023
Viewed by 1556
Abstract
In this work, an advanced, numerical simulation method based on finite element analyses was developed in order to simultaneously take into account both roller- and structural-induced ring creeping phenomena. Ring creeping in general refers to a failure mode caused by a (non-bolted) bearing [...] Read more.
In this work, an advanced, numerical simulation method based on finite element analyses was developed in order to simultaneously take into account both roller- and structural-induced ring creeping phenomena. Ring creeping in general refers to a failure mode caused by a (non-bolted) bearing ring rotating relatively to its adjacent component such as, e.g., shaft or housing during operation. In particular, the coefficient of friction at the contact interface between bearing ring and adjacent component has a crucial influence. In order to consider this effect, a bearing ring creeping test rig based on component-like specimen was developed. Experimental results with respect to (i) measured creeping parameters such as creeping distance and (ii) the coefficient of friction due to run-in effects were described. Finally, experimental and numerical results were compared qualitatively to approve the reasonableness of the simulation model. The developed simulation approach enables the consideration of the entire drive train system within the micro-scale creeping evaluation procedure and therefore supports both drive train and bearing design-specific optimization measures in order to increase the reliability and robustness of a main bearing arrangement. Full article
(This article belongs to the Special Issue Friction and Lubrication of Mechanical Drive Train Components)
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17 pages, 408 KiB  
Review
Survey on Physiological Computing in Human–Robot Collaboration
by Celal Savur and Ferat Sahin
Machines 2023, 11(5), 536; https://doi.org/10.3390/machines11050536 - 09 May 2023
Cited by 1 | Viewed by 1985
Abstract
Human–robot collaboration has emerged as a prominent research topic in recent years. To enhance collaboration and ensure safety between humans and robots, researchers employ a variety of methods. One such method is physiological computing, which aims to estimate a human’s psycho-physiological state by [...] Read more.
Human–robot collaboration has emerged as a prominent research topic in recent years. To enhance collaboration and ensure safety between humans and robots, researchers employ a variety of methods. One such method is physiological computing, which aims to estimate a human’s psycho-physiological state by measuring various physiological signals such as galvanic skin response (GSR), electrocardiograph (ECG), heart rate variability (HRV), and electroencephalogram (EEG). This information is then used to provide feedback to the robot. In this paper, we present the latest state-of-the-art methods in physiological computing for human–robot collaboration. Our goal is to provide a comprehensive guide for new researchers to understand the commonly used physiological signals, data collection methods, and data labeling techniques. Additionally, we have categorized and tabulated relevant research to further aid in understanding this area of study. Full article
(This article belongs to the Special Issue Control and Mechanical System Engineering)
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18 pages, 3026 KiB  
Article
A 3D Reduced Common Mode Voltage PWM Algorithm for a Five-Phase Six-Leg Inverter
by Markel Fernandez, Endika Robles, Iker Aretxabaleta, Iñigo Kortabarria, Jon Andreu and José Luis Martín
Machines 2023, 11(5), 532; https://doi.org/10.3390/machines11050532 - 06 May 2023
Cited by 2 | Viewed by 1338
Abstract
Neutral point voltage control converters (NPVCC) are being considered for AC drive applications, where their additional degree of freedom can be used for different purposes, such as fault tolerance or common mode voltage (CMV) reduction. For every PWM-driven converter, the CMV is an [...] Read more.
Neutral point voltage control converters (NPVCC) are being considered for AC drive applications, where their additional degree of freedom can be used for different purposes, such as fault tolerance or common mode voltage (CMV) reduction. For every PWM-driven converter, the CMV is an issue that must be considered since it can lead to shaft voltages between rotor and stator windings, generating bearing currents that accelerate bearing degradation, and can also produce a high level of electromagnetic interference (EMI). In light of these considerations, in this paper a three-dimensional reduced common mode voltage PWM (3D RCMV-PWM) technique is proposed which effectively reduces CMV in five-phase six-leg NPVCCs. The mathematical description of both the converter and the modulation technique, in space-vector and carrier-based approaches, is included. Furthermore, the simulation and experimental analysis validate the CMV reduction capability in addition to the good behaviour in terms of the efficiency and harmonic distortion of the proposed RCMV-PWM algorithm. Full article
(This article belongs to the Section Electrical Machines and Drives)
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16 pages, 2211 KiB  
Article
Reconfiguration Analysis and Characteristics of a Novel 8-Link Variable-DOF Planar Mechanism with Five Motion Modes
by Xianwen Kong and Jieyu Wang
Machines 2023, 11(5), 529; https://doi.org/10.3390/machines11050529 - 04 May 2023
Viewed by 1323
Abstract
Variable-DOF (or kinematotropic) mechanisms are a class of reconfigurable mechanisms that have varying degrees of freedom (DOF) in different motion modes and can be reconfigured without disassembly. However, the number of proposed variable-DOF multi-loop planar mechanisms is currently limited. This paper introduces a [...] Read more.
Variable-DOF (or kinematotropic) mechanisms are a class of reconfigurable mechanisms that have varying degrees of freedom (DOF) in different motion modes and can be reconfigured without disassembly. However, the number of proposed variable-DOF multi-loop planar mechanisms is currently limited. This paper introduces a new 8-link variable-DOF planar mechanism that has five motion modes. Firstly, the 8-link variable-DOF planar mechanism is described. Then, reconfiguration analysis of the mechanism is performed using a hybrid approach that combines elimination and computer algebraic geometry methods. The analysis reveals that the 8-link mechanism has one 2-DOF motion mode and four 1-DOF motion modes. It can switch among three motion modes at four transition configurations and between two motion modes at the remaining four transition configurations. The paper also highlights the geometric characteristics of the mechanism in different motion modes. In contrast to variable-DOF planar mechanisms presented in the literature, the proposed 8-link mechanism has two inactive joints in one of its 1-DOF motion modes. Moreover, both closed-loop 4R kinematic sub-chains of the mechanism must appear as either a pair of parallelograms or a pair of anti-parallelograms in the same motion mode. As a by-product of this research, a method for factoring trigonometric functions in two angles is also proposed. Full article
(This article belongs to the Collection Machines, Mechanisms and Robots: Theory and Applications)
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22 pages, 45826 KiB  
Article
Design and Microscale Fabrication of Negative Poisson’s Ratio Lattice Structure Based on Multi-Scale Topology Optimization
by Ran An, Xueyuan Ge and Miaohui Wang
Machines 2023, 11(5), 519; https://doi.org/10.3390/machines11050519 - 01 May 2023
Cited by 2 | Viewed by 1632
Abstract
The current design of negative Poisson’s ratio lattice structures is mainly forward-looking and predominantly dependent on several known deformation patterns. To automate the generation of structures with programmable Poisson’s ratio, the study utilized the energy homogenization method and the Solid Isotropic Material with [...] Read more.
The current design of negative Poisson’s ratio lattice structures is mainly forward-looking and predominantly dependent on several known deformation patterns. To automate the generation of structures with programmable Poisson’s ratio, the study utilized the energy homogenization method and the Solid Isotropic Material with Penalization (SIMP) method to establish an optimization model for negative Poisson’s ratio. By proposing a relaxed objective function and eliminating damping in the Optimality Criteria (OC) method, the study achieves the automatic evolution of negative Poisson’s ratio programmable lattice unit cells, with the lowest Poisson’s ratio achieving −0.5367, and an equivalent elastic matrix is derived. The iterative process’s efficiency is comparable to that of commercial software, with a maximum iteration time of 300 s, enabling the prompt identification of fundamental configurations. To validate the method’s effectiveness, finite element analysis was performed on four tubular structures, revealing evident tension–compression deformation patterns. Moreover, the microscale selective laser melting was used to successfully prepare multiple sets of tubular samples made from 316L stainless steel, each with a height of 5 mm. Quasi-static compression experiments showed negative Poisson’s ratio effects and buckling forms that align with finite element analysis results, providing valuable insights for industry applications. Full article
(This article belongs to the Section Material Processing Technology)
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21 pages, 6492 KiB  
Article
Drivetrain Response Prediction Using AI-Based Surrogate and Multibody Dynamics Model
by Josef Koutsoupakis and Dimitrios Giagopoulos
Machines 2023, 11(5), 514; https://doi.org/10.3390/machines11050514 - 28 Apr 2023
Cited by 1 | Viewed by 1435
Abstract
Numerical models, such as multibody dynamics ones, are broadly used in various engineering applications, either as an integral part of the preliminary design of a product or simply to analyze its behavior. Aiming to increase the accuracy and potential of these models, complex [...] Read more.
Numerical models, such as multibody dynamics ones, are broadly used in various engineering applications, either as an integral part of the preliminary design of a product or simply to analyze its behavior. Aiming to increase the accuracy and potential of these models, complex mechanisms are constantly being added to existing methods of simulation, leading to powerful modelling frameworks that are able to simulate most mechanical systems. This increase in accuracy and flexibility, however, comes at a great computational cost. To mitigate the issue of high computation times, surrogates, such as reduced order models, have traditionally been used as cheaper alternatives, allowing for much faster simulations at the cost of introducing some error to the overall process. More recently, advancements in Artificial Intelligence have also allowed for the introduction of Artificial Intelligence-based models in the field of surrogates. While still undergoing development, these Artificial Intelligence based methodologies seem to be a potentially good alternative to the high-fidelity/burden models. To this end, an Artificial Intelligence-based surrogate comprised of Artificial Neural Networks as a means of predicting the response of dynamic mechanical systems is presented in this work, with application to a non-linear experimental gear drivetrain. The model utilizes Recurrent Neural Networks to accurately capture the system’s response and is shown to yield accurate results, especially in the feature space. This methodology can provide an alternative to the traditional model surrogates and find application in multiple fields such as system optimization or data mining. Full article
(This article belongs to the Special Issue Vibration and Acoustic Analysis of Components and Machines)
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26 pages, 3060 KiB  
Article
Active Fault Diagnosis and Control of a Morphing Multirotor Subject to a Stuck Arm
by Alessandro Baldini, Riccardo Felicetti, Alessandro Freddi and Andrea Monteriù
Machines 2023, 11(5), 511; https://doi.org/10.3390/machines11050511 - 25 Apr 2023
Cited by 1 | Viewed by 1075
Abstract
In this paper, we propose a fault tolerant control law for a morphing quadrotor, where the considered morphing ability is that of extendable/telescopic arms. This quite recent class of systems is able to provide a good trade-off between payload capabilities, maneuverability, and space [...] Read more.
In this paper, we propose a fault tolerant control law for a morphing quadrotor, where the considered morphing ability is that of extendable/telescopic arms. This quite recent class of systems is able to provide a good trade-off between payload capabilities, maneuverability, and space occupancy. However, such degrees of freedom require dedicated servomotors, which in turn implies more possible faults. Thus, the problem of diagnosis for the telescopic servo motors subject to a stuck fault is considered. System symmetries are exploited and used in a residual generator design, which triggers an active fault isolation/identification phase. External disturbances are also taken into account and estimated through a nonlinear disturbance observer. A classical double-loop controller closes the loop, providing an overall control system structure that follows the disturbance observer-based control paradigm. The control scheme is validated through realistic numerical simulations, and the closed-loop performances are analyzed. Full article
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26 pages, 7342 KiB  
Article
Autonomous Installation of Electrical Spacers on Power Lines Using Magnetic Localization and Special End Effector
by Filip Zorić, Stjepan Flegarić, Goran Vasiljević, Stjepan Bogdan and Zdenko Kovačić
Machines 2023, 11(5), 510; https://doi.org/10.3390/machines11050510 - 24 Apr 2023
Viewed by 2114
Abstract
The combined effects of environmental factors such as high winds and melting ice can cause transmission line conductors to vibrate at high amplitudes, resulting in damaged pole structures, cracked insulating strands, and short circuits. The manual installation of electrical spacers between the two [...] Read more.
The combined effects of environmental factors such as high winds and melting ice can cause transmission line conductors to vibrate at high amplitudes, resulting in damaged pole structures, cracked insulating strands, and short circuits. The manual installation of electrical spacers between the two power line conductors is currently the only way to prevent this, but due to the high-voltage environment, this operation is extremely dangerous for a human worker. As a solution to automate this operation, the autonomous installation of electrical spacers using a robotic manipulator is proposed. For this purpose, a design of a special end effector for the robotic installation of electrical spacers is proposed. The end effector prototype was produced and tested under laboratory conditions and then used for the autonomous installation of spacers on power lines. Its localization with respect to the power lines is based on measurements of the magnetic field generated by the alternating currents flowing through the power lines. To verify the feasibility of the proposed solution under laboratory conditions, the proposed end effector equipped with magnetometers was developed and mounted on a 6-axis Schunk LWA 4p robotic arm. The implemented autonomous installation sequence was successfully verified using a robot and a laboratory mock-up of power lines. Full article
(This article belongs to the Special Issue New Trends in Robotics and Mechatronics Engineering)
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22 pages, 1614 KiB  
Article
Simple Internal Model-Based Robust Control Design for a Non-Minimum Phase Unmanned Aerial Vehicle
by Argyrios Zolotas
Machines 2023, 11(4), 498; https://doi.org/10.3390/machines11040498 - 21 Apr 2023
Cited by 1 | Viewed by 1783
Abstract
Robust control has been successful in enabling flight stability and performance for UAVs. This paper presents a simple explainable robust control design for UAV platforms with non-minimum phase (NMP) zero characteristics in their model. The paper contributes to economic (simple) robust control design [...] Read more.
Robust control has been successful in enabling flight stability and performance for UAVs. This paper presents a simple explainable robust control design for UAV platforms with non-minimum phase (NMP) zero characteristics in their model. The paper contributes to economic (simple) robust control design by addressing the NMP model’s characteristics via Internal Model Control (IMC) and its impact on the UAV pitch response performance. The proposed design is compared with a Parallel Feedback Control Design (PFCD) scheme for the same vehicle platform, for fair comparison. Simulation results illustrate the achievement of the proposed control designs for the UAV platform; only the pitch control is addressed. A by-product of this work is the interpretation of different ways of manipulating the non-minimum phase plant model, so-called ‘modelling for control’, to enable the simple controller design. The work in this paper underpins the simplicity and robustness of the IMC technique for the NMP UAV platform, which further supports the explainability of the control structure relative to performance. Full article
(This article belongs to the Special Issue Dynamics and Control of UAVs)
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16 pages, 9958 KiB  
Article
Deep Learning to Directly Predict Compensation Values of Thermally Induced Volumetric Errors
by Huy Vu Ngoc, J. R. R. Mayer and Elie Bitar-Nehme
Machines 2023, 11(4), 496; https://doi.org/10.3390/machines11040496 - 20 Apr 2023
Cited by 2 | Viewed by 2214
Abstract
The activities of the rotary axes of a five-axis machine tool generate heat causing temperature changes within the machine that contribute to tool center point (TCP) deviations. Real time prediction of these thermally induced volumetric errors (TVEs) at different positions within the workspace [...] Read more.
The activities of the rotary axes of a five-axis machine tool generate heat causing temperature changes within the machine that contribute to tool center point (TCP) deviations. Real time prediction of these thermally induced volumetric errors (TVEs) at different positions within the workspace may be used for their compensation. A Stacked Long Short Term Memories (SLSTMs) model is proposed to find the relationship between the TVEs for different axis command positions and power consumptions of the rotary axes, machine’s linear and rotary axis positions. In addition, a Stacked Gated Recurrent Units (SGRUs) model is also used to predict some cases, which are the best and the worst predictions of SLSTMs to know the abilities of their predictions. Training data come from a long motion activity experiment lasting 132 h (528 measuring cycles). Adaptive moment with decoupled weight decay (AdamW) optimizer is used to strengthen the models and increase the quality of prediction. Multistep ahead prediction in the testing phase is applied to seven positions not used for training in the long activity sequence and 31 positions in a different short activity sequence of the rotary axes lasting a total of 40 h (160 cycles) to test the ability of the trained model. The testing phase with SLSTMs yields fittings between the predicted values and measured data (without using the measured values as targets) from 69.2% to 98.8%. SGRUs show performance similar to SLSTMs with no clear winner. Full article
(This article belongs to the Section Advanced Manufacturing)
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16 pages, 5291 KiB  
Article
Design and Simulation Analysis of Docking Interface of Linked In-Orbit Replacement Module
by Zhuangwei Niu, Jie Zhang, Ning Kong, Jie Ren, Yuan Zhuang, Bo Wang and Runqi Han
Machines 2023, 11(4), 491; https://doi.org/10.3390/machines11040491 - 19 Apr 2023
Viewed by 989
Abstract
On-orbit service for spacecraft relies heavily on on-orbit docking with the orbital replacement unit docking interface. Foreign research on the docking interface of the orbit replaceable unit has been in-depth, while the domestic work is still limited. Currently, most design on the docking [...] Read more.
On-orbit service for spacecraft relies heavily on on-orbit docking with the orbital replacement unit docking interface. Foreign research on the docking interface of the orbit replaceable unit has been in-depth, while the domestic work is still limited. Currently, most design on the docking interface relies on the axial feed of the manipulator, which may result in insufficient docking interface mating force under specific conditions. In view of the above problems, it requires a linear plug-in locking interface for the docking of the orbital replaceable unit, and the design scheme of the tapered rod guide and linkage locking parts needs to be determined. Optimization of the linkage locking mechanism is completed by a finite element simulation. The effect of clearance of the taper rod, effective locking points and friction coefficient have been analyzed by means of dynamics modelling during the docking and locking processes. The research also verified the design rationality for the orbital replaceable unit linkage. A processing path and verification for the prototype have been made as well. This work introduces the idea of self-plugging during the orbital docking process. It lays a foundation for the prototype development and control strategy of the orbital replaceable unit. Full article
(This article belongs to the Section Machine Design and Theory)
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28 pages, 12098 KiB  
Article
Methodology for Tool Wear Detection in CNC Machines Based on Fusion Flux Current of Motor and Image Workpieces
by Geovanni Díaz-Saldaña, Roque Alfredo Osornio-Ríos, Israel Zamudio-Ramírez, Irving Armando Cruz-Albarrán, Miguel Trejo-Hernández and Jose Alfonso Antonino-Daviu
Machines 2023, 11(4), 480; https://doi.org/10.3390/machines11040480 - 14 Apr 2023
Cited by 2 | Viewed by 1921
Abstract
In the manufacturing industry, computer numerical control (CNC) machine tools are of great importance since the processes in which they are used allow the creation of elements used in multiple sectors. Likewise, the condition of the cutting tools used is paramount due to [...] Read more.
In the manufacturing industry, computer numerical control (CNC) machine tools are of great importance since the processes in which they are used allow the creation of elements used in multiple sectors. Likewise, the condition of the cutting tools used is paramount due to the effect they have on the process and the quality of the supplies produced. For decades, methodologies have been developed that employ various signals and sensors for wear detection, prediction and monitoring; however, this field is constantly evolving, with new technologies and methods that have allowed the development of non-invasive, efficient and robust systems. This paper proposes the use of magnetic stray flux and motor current signals from a CNC lathe and the analysis of images of machined parts for wear detection using online and offline information under the variation in cutting speed and tool feed rate. The information obtained is processed through statistical and non-statistical indicators and dimensionally reduced by linear discriminant analysis (LDA) and a feed-forward neural network (FFNN) for wear classification. The results obtained show a good performance in wear detection using the individual signals, achieving efficiencies of 77.5%, 73% and 89.78% for the analysis of images, current and stray flux signals, respectively, under the variation in cutting speed, and 76.34%, 73% and 63.12% for the analysis of images, current and stray flux signals, respectively, under the variation of feed rate. Significant improvements were observed when the signals are fused, increasing the efficiency up to 95% for the cutting speed variations and 82.84% for the feed rate variations, achieving a system that allows detecting the wear present in the tools according to the needs of the process (online/offline) under different machining parameters. Full article
(This article belongs to the Section Advanced Manufacturing)
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21 pages, 2495 KiB  
Article
Deep PCA-Based Incipient Fault Diagnosis and Diagnosability Analysis of High-Speed Railway Traction System via FNR Enhancement
by Yunkai Wu, Xiangqian Liu and Yang Zhou
Machines 2023, 11(4), 475; https://doi.org/10.3390/machines11040475 - 13 Apr 2023
Cited by 14 | Viewed by 1576
Abstract
In recent years, the data-driven based FDD (Fault Detection and Diagnosis) of high-speed train electric traction systems has made rapid progress, as the safe operation of traction system is closely related to the reliability and stability of high-speed trains. The internal complexity and [...] Read more.
In recent years, the data-driven based FDD (Fault Detection and Diagnosis) of high-speed train electric traction systems has made rapid progress, as the safe operation of traction system is closely related to the reliability and stability of high-speed trains. The internal complexity and external complexity of the environment mean that fault diagnosis of high-speed train traction system faces great challenges. In this paper, a wavelet transform-based FNR (Fault to Noise Ratio) enhancement is realised to highlight incipient fault information and a Deep PCA (Principal Component Analysis)-based diagnosability analysis framework is proposed. First, a scheme for FNR enhancement-based fault data preprocessing with selection of the intelligent decomposition levels and optimal noise threshold is proposed. Second, fault information enhancement technology based on continuous wavelet transform is proposed from the perspective of energy. Further, a Deep-PCA based incipient fault detectability and isolatability analysis are provided via geometric descriptions. Finally, experiments on the TDCS-FIB (Traction Drive Control System–Fault Injection Benchmark) platform fully demonstrate the effectiveness of the method proposed in this paper. Full article
(This article belongs to the Special Issue Advanced Data Analytics in Intelligent Industry: Theory and Practice)
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30 pages, 2725 KiB  
Review
Railways Passengers Comfort Evaluation through Motion Parameters: A Systematic Review
by Patricia Silva, Diogo Ribeiro, Joaquim Mendes, Eurico Augusto Rodrigues Seabra and Octavian Postolache
Machines 2023, 11(4), 465; https://doi.org/10.3390/machines11040465 - 08 Apr 2023
Cited by 1 | Viewed by 1624
Abstract
Railways are one of the most widely used mass transportation systems. Its superior transportation capacity, low environmental impact, high safety, and comfort have been leading to a continuous increase in passengers. To keep this trend going, it is crucial to improve the railways’ [...] Read more.
Railways are one of the most widely used mass transportation systems. Its superior transportation capacity, low environmental impact, high safety, and comfort have been leading to a continuous increase in passengers. To keep this trend going, it is crucial to improve the railways’ attractiveness and comfort levels. A rail journey’s comfort performance is rather complex, involving the analysis of multiple factors. Those raised by the vehicle motion and seat performance are the focus of vehicle designers’ concerns. Therefore, only a combination of static and dynamic comfort methodologies can accurately characterize passengers’ comfort. This work aimed to perform a systematic review concerning the comfort evaluation of train passengers. The bibliographic search yielded 62 studies on static and dynamic comfort evaluation methods. Results show a lack of experiments conducted on real rail environments, leading to weak conclusions regarding the real in-service conditions that train users face. Moreover, an investigation gap concerning the simultaneous application of both static and dynamic methodologies was observed. Therefore, more investigations are needed to evaluate and increase passengers’ comfort and promote rail usage as a daily transportation system. Full article
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19 pages, 7409 KiB  
Article
Field Evaluation of Piezoelectric Energy Harvesters on Bridge Structure
by Lukai Guo, Hao Wang, John Braley and Giri Venkiteela
Machines 2023, 11(4), 462; https://doi.org/10.3390/machines11040462 - 07 Apr 2023
Cited by 1 | Viewed by 1431
Abstract
This study aims to develop and evaluate vibration-based piezoelectric energy harvesters for generating power from a bridge structure. New designs of multiple-degree-of-freedom (DOF) cantilevers were proposed and evaluated in a laboratory and on a full-scale bridge. It was found that all cantilever designs [...] Read more.
This study aims to develop and evaluate vibration-based piezoelectric energy harvesters for generating power from a bridge structure. New designs of multiple-degree-of-freedom (DOF) cantilevers were proposed and evaluated in a laboratory and on a full-scale bridge. It was found that all cantilever designs showed potential of generating 35 V voltage outputs under a simple sinusoidal vibration scenario in the laboratory. Field testing results showed that the match between the vibration frequencies of bridge structure and the resonant frequencies of cantilevers significantly affected the voltage output from the piezoelectric energy harvester under moving tire loads. Through adding more DOF on the same cantilever, the voltage attenuation from peaks generated by the cantilever turned to be less significant after each load passing, leading to greater energy outputs in some cases. With adjusting the mass combination in the 3-DOF cantilever design, the voltage output and energy production reached 11.1 V and 58.2 μJ under one single loading pulse, respectively, which was higher than 9.2 V and 14.9 μJ obtained from the best scenario of 1-DOF cantilevers. The study findings indicate the potential of developing multi-band piezoelectric energy harvesters for harvesting energy from bridge vibrations. Full article
(This article belongs to the Special Issue Applications of Piezoelectric Devices and Materials)
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30 pages, 6546 KiB  
Review
State of the Art in Wearable Wrist Exoskeletons Part I: Background Needs and Design Requirements
by Roberto Francesco Pitzalis, Daegeun Park, Darwin G. Caldwell, Giovanni Berselli and Jesús Ortiz
Machines 2023, 11(4), 458; https://doi.org/10.3390/machines11040458 - 04 Apr 2023
Cited by 2 | Viewed by 2732
Abstract
Despite an increase in the use of exoskeletons, particularly for medical and occupational applications, few studies have focused on the wrist, even though it is the fourth most common site of musculoskeletal pain in the upper limb. The first part of this paper [...] Read more.
Despite an increase in the use of exoskeletons, particularly for medical and occupational applications, few studies have focused on the wrist, even though it is the fourth most common site of musculoskeletal pain in the upper limb. The first part of this paper will present the key challenges to be addressed to implement wrist exoskeletons as wearable devices for novel rehabilitation practices and tools in the occupational/industrial sector. Since the wrist is one of the most complex joints in the body, an understanding of the bio-mechanics and musculo-skeletal disorders of the wrist is essential to extracting design requirements. Depending on the application, each wrist exoskeleton has certain specific design requirements. These requirements have been categorized into six sections: purpose, kinematics, dynamics, rigidity, ergonomics, and safety. These form the driving factors behind the choice of a design depending on the objectives. Different design architectures are explored, forming the basis for the various technical challenges that relate to: actuation type, power source, power transmission, sensing, and control architecture. This paper summarizes, in a systematic approach, all the current technologies adopted, analyzes their benefits and limitations, and finally proposes future perspectives. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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17 pages, 8821 KiB  
Article
Robust Control for the Hybrid Energy System of an Electric Loader
by Yuchuan Ma, Qiao Wang, Min Ye and Gaoqi Lian
Machines 2023, 11(4), 454; https://doi.org/10.3390/machines11040454 - 04 Apr 2023
Cited by 1 | Viewed by 1259
Abstract
With the wide application of electric vehicles and the development of battery technology, pure electric construction machinery (PECM) has received more and more attention due to its high efficiency and no pollution. The working conditions of construction machinery are complex and accompanied by [...] Read more.
With the wide application of electric vehicles and the development of battery technology, pure electric construction machinery (PECM) has received more and more attention due to its high efficiency and no pollution. The working conditions of construction machinery are complex and accompanied by periodical working conditions and heavy load. For electric construction machinery, a heavy load represents an energy supply with a large current. To adapt to the working conditions of PECM, this paper proposes a robust controller to regulate the current of the hybrid energy system (HES) which include the battery and supercapacitor. The V-type operating conditions of a 5-ton pure electric loader are the research focus to analyze the working principles of the HES. The topology and energy flow patterns of the HES are proposed and analyzed. The model of the battery, supercapacitor, and DC/DC converter are depicted, and the robust control method is designed. An electric loader experiment platform is created to verify the effectiveness of the robust control method. Compared with the proportional integral control effect, the experiment results show that the proposed control method had good control performance and could better regulate the current. It can be used as a reference value for other dual energy source PECM. Full article
(This article belongs to the Section Electromechanical Energy Conversion Systems)
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19 pages, 2897 KiB  
Article
Cloud-Empowered Data-Centric Paradigm for Smart Manufacturing
by Sourabh Dani, Akhlaqur Rahman, Jiong Jin and Ambarish Kulkarni
Machines 2023, 11(4), 451; https://doi.org/10.3390/machines11040451 - 03 Apr 2023
Cited by 3 | Viewed by 1341
Abstract
In the manufacturing industry, there are claims about a novel system or paradigm to overcome current data interpretation challenges. Anecdotally, these studies have not been completely practical in real-world applications (e.g., data analytics). This article focuses on smart manufacturing (SM), proposed to address [...] Read more.
In the manufacturing industry, there are claims about a novel system or paradigm to overcome current data interpretation challenges. Anecdotally, these studies have not been completely practical in real-world applications (e.g., data analytics). This article focuses on smart manufacturing (SM), proposed to address the inconsistencies within manufacturing that are often caused by reasons such as: (i) data realization using a general algorithm, (ii) no accurate methods to overcome the actual inconsistencies using anomaly detection modules, or (iii) real-time availability of insights of the data to change or adapt to the new challenges. A real-world case study on mattress protector manufacturing is used to prove the methods of data mining with the deployment of the isolation forest (IF)-based machine learning (ML) algorithm on a cloud scenario to address the inconsistencies stated above. The novel outcome of these studies was establishing efficient methods to enable efficient data analysis. Full article
(This article belongs to the Special Issue Industry 5.0 and Digital Practices in Multidisciplinary Applications)
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36 pages, 10046 KiB  
Review
A Review on the Design and Application of Compliant Mechanism-Based Fast-Tool Servos for Ultraprecision Machining
by Vinodth Paniselvam, Nicholas Yew Jin Tan and Senthil Kumar Anantharajan
Machines 2023, 11(4), 450; https://doi.org/10.3390/machines11040450 - 03 Apr 2023
Cited by 2 | Viewed by 2560
Abstract
The compliant mechanism (CM)-based fast-tool servo (FTS) is used in ultraprecision machining contexts to produce high value products for technically advanced applications. Far too often, the FTS’ machined products are expected to be geometrically complex with minimal form tolerance and surface roughness. Since [...] Read more.
The compliant mechanism (CM)-based fast-tool servo (FTS) is used in ultraprecision machining contexts to produce high value products for technically advanced applications. Far too often, the FTS’ machined products are expected to be geometrically complex with minimal form tolerance and surface roughness. Since the FTS’ enclosing CM is responsible for guiding the cutting motion, its design is of utmost importance in determining the quality of the machined product. The objective of this paper is therefore to review specifically the design and structural related aspects of CM-based FTS that affects its ultraprecision machining performance. After a brief introduction, the fundamentals for designing ultraprecision capable CMs such as flexure hinge modelling, actuator selection and isolation and CM designing are comprehensively explained. In the subsequent section, the various configurations of CM-based FTSs that exist so far and their functionalities are listed. The critical factors which impact the CM-based FTS’ ultraprecision machining performance are identified and mitigating measures are provided wherever possible. Before concluding, the research questions that should be investigated for raising the state of the art of CM-based FTSs are presented as food for thought. With this review article, not only can practitioners have a clearer picture of how better to design their CMs for their FTSs, but they can also improve upon existing FTS designs from leading researchers so that products of higher quality than before can be made for the future. Full article
(This article belongs to the Section Advanced Manufacturing)
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20 pages, 6492 KiB  
Article
Development of Pneumatic Force-Controlled Actuator for Automatic Robot Polishing Complex Curved Plexiglass Parts
by Xinyu Zhang and Yuwen Sun
Machines 2023, 11(4), 446; https://doi.org/10.3390/machines11040446 - 01 Apr 2023
Cited by 3 | Viewed by 1926
Abstract
Due to the temperature-sensitive characteristic of plexiglass materials, it is necessary to maintain a constant small contact force to avoid surface burn damage when polishing complex curved plexiglass parts. To handle the issue, in this paper a pneumatic force-controlled actuator was developed to [...] Read more.
Due to the temperature-sensitive characteristic of plexiglass materials, it is necessary to maintain a constant small contact force to avoid surface burn damage when polishing complex curved plexiglass parts. To handle the issue, in this paper a pneumatic force-controlled actuator was developed to keep the normal contact force between the polishing tool and the workpiece constant during the robotic polishing process. The force-controlled actuator is configured with a double-acting cylinder as the driving element, and two electrical proportional valves are used to control the output force by adjusting the pressure difference between the two air chambers of the cylinder. In this case, a small contact force can be exactly achieved, and the cylinder can always work within the optimal pressure range. In order to judge the stability of the system and reduce the commissioning time of the force-controlled actuator, a mathematical model of the force-controlled actuator is established. Meanwhile, for eliminating the influence of the gravity of the polishing tool on the contact force control, a gravity compensation algorithm is also given according to the roll-pitch-yaw (RPY) angle calculation method. Since there are some nonlinear factors in the operation of the force-controlled actuator, a fuzzy proportion-integral-derivative (PID) control strategy is adopted without steady-state errors. Finally, the polishing experiment of a complex curved plexiglass part was carried out by using the robot automatic polishing system. The experimental results show that the contact force control effect of the force-controlled actuator meets the processing requirements, and the curved plexiglass part has good surface quality and optical performance after polishing. Full article
(This article belongs to the Special Issue Recent Progress of Thin Wall Machining)
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20 pages, 4120 KiB  
Article
An Indirect Procedure for Real-Time Monitoring the Neutral Conductor Deterioration in Three-Phase Distribution Networks
by Vicente León-Martínez, Joaquín Montañana-Romeu, Elisa Peñalvo-López, Amparo León-Vinet and Jorge Cano-Martínez
Machines 2023, 11(4), 444; https://doi.org/10.3390/machines11040444 - 01 Apr 2023
Viewed by 1049
Abstract
An indirect procedure for real-time monitoring the neutral conductor condition in three-phase distribution networks, based on watching over the growth of a novel parameter (∆τ), has been described in this paper. The parameter ∆τ has been defined as the relationship [...] Read more.
An indirect procedure for real-time monitoring the neutral conductor condition in three-phase distribution networks, based on watching over the growth of a novel parameter (∆τ), has been described in this paper. The parameter ∆τ has been defined as the relationship between the neutral-displacement power and Buchholz’s apparent power measured at the fundamental frequency in the loads of the distribution networks for any condition of the neutral conductor and in its nominal conditions. The effectiveness of this procedure has been compared with other traditional indirect procedures, such as the surveillance of the RMS values of the line-to-neutral load voltages or their zero-sequence component. The practical application on a real distribution network reveals that the growth of the parameter ∆τ in the early stages of the breaking process of the neutral conductor follows a straight line whose equation is known for each length and section of that conductor, regardless of the loads and the voltage regulation of the transformer of the distribution network. This characteristic of the ∆τ parameter shows that the proposed procedure is suitable for monitoring neutral conductor deterioration and can be used for preventive maintenance of distribution networks. Full article
(This article belongs to the Special Issue Application of Deep Learning in Fault Diagnosis)
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21 pages, 10018 KiB  
Article
Development and Testing of a Self-Propelled Machine for Combined Potato Harvesting and Residual Plastic Film Retrieval
by Yuanjin Ju, Wei Sun, Zhiwei Zhao, Hucun Wang, Xiaolong Liu, Hua Zhang, Hui Li and Petru Aurelian Simionescu
Machines 2023, 11(4), 432; https://doi.org/10.3390/machines11040432 - 28 Mar 2023
Cited by 1 | Viewed by 2107
Abstract
A self-propelled machine for combined potato harvesting and residual plastic film retrieval is presented in this paper. The machine was designed collaboratively and built at the College of Mechano-Electronic Engineering of Gansu Agricultural University. It is intended for slow slope and horizontal terraces [...] Read more.
A self-propelled machine for combined potato harvesting and residual plastic film retrieval is presented in this paper. The machine was designed collaboratively and built at the College of Mechano-Electronic Engineering of Gansu Agricultural University. It is intended for slow slope and horizontal terraces in hilly and mountainous areas of Northwest China, where regular-size harvesters cannot operate. The machine can realize the combined operations of potato digging, potato separation from soil and plastic film, potato collection and bagging, and residual plastic film retrieval. Through engineering analyses, the main systems of the machine were calculated, and their operating parameters were estimated. These include the digging and lifting device, the potato–plastic-film separation device, and the residual plastic film retrieval device. Field tests were performed at a 0.5 m/s driving speed of the machine, while the linear speed of the lifting chain of the digging and lifting device was 1.5 m/s, the tilting angle of the conveying chain of the potato and plastic film separation device was 50°, its linear speed was 0.6 m/s, and the linear speed of the lifting screen of the circulating lifting device was 0.7 m/s. With these settings, the average productivity of the machine was 0.12 ha/h. The loss rate, damage rate, and potato bruising rate were 1.8%, 1.4%, and 2.8%, respectively; the potato impurity rate was 3.6%; and the residual plastic film retrieval rate was 83%—all above industry standards. This research provides a solution to the problem of mechanized potato harvesting and plastic mulch retrieval on small, slopped plots of land in Northwest China and in other parts of the world where similar conditions exist. Full article
(This article belongs to the Section Machine Design and Theory)
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19 pages, 7052 KiB  
Article
Simulation Analysis of Skew Collision of Needle Roller Bearing Used in Precision Cycloid Reducer
by Yue Sun, Ying-Hui Zhang and Wei-Dong He
Machines 2023, 11(4), 419; https://doi.org/10.3390/machines11040419 - 24 Mar 2023
Cited by 2 | Viewed by 1289
Abstract
In order to improve the service life of the needle roller bearing used in a precision cycloid reducer, and to reveal the skew and collision phenomenon of the needle roller bearing, based on the force analysis of the transmission mechanism of the cycloid [...] Read more.
In order to improve the service life of the needle roller bearing used in a precision cycloid reducer, and to reveal the skew and collision phenomenon of the needle roller bearing, based on the force analysis of the transmission mechanism of the cycloid reducer and considering the friction between the cycloid wheel, needle roller, cage, and crank shaft, the dynamic contact between the rolling bodies is simulated by the Hertz elastic contact, where the contact between the cage pocket hole and needle roller is equivalent to the spring and damping, and a nonlinear dynamic model of the needle roller bearing is established. The influence of different load and cage clearances on the deflection impact of the rotating needle roller bearing is calculated. The results show that the inclination of rollers is different under different pocket clearances, and the larger the pocket gap, the greater the fluctuation of the roller inclination angle; the action force of the crank shaft on the roller suppresses the deflection of the roller; the impact force of the roller on the cage has periodicity, which is consistent with the impact force of the crank shaft on the roller. The impact force of the cage is different under different loads, and the greater the load, the more rollers there are in the bearing area, the larger the impact force is, and the smaller the impact force of the rollers in the middle of the bearing zone is, compared with that of the rollers on the two sides; when the load is small, a pocket cage gap of 0.3 mm is selected, and when the load is heavy, a pocket cage gap of 0.2 mm is selected in order to make the bearing run more smoothly. Full article
(This article belongs to the Section Machine Design and Theory)
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23 pages, 11426 KiB  
Article
Design and Experimental Validation of a Rapidly Deployable Folding Floating Bridge Based on Rigid-Flexible Combination
by Chenxin Wang, Haiyue Hu and Jin Gan
Machines 2023, 11(4), 415; https://doi.org/10.3390/machines11040415 - 23 Mar 2023
Viewed by 1875
Abstract
As a temporary means of water transportation, floating bridges play an important role in the military and other fields. However, traditional floating bridges have limitations such as large size, heavy weight, and slow construction time. In this paper, we propose a rigid-flexible composite [...] Read more.
As a temporary means of water transportation, floating bridges play an important role in the military and other fields. However, traditional floating bridges have limitations such as large size, heavy weight, and slow construction time. In this paper, we propose a rigid-flexible composite folding floating bridge. The main structure of the floating bridge consists of three layers: the bridge deck, airbag, and water bag. The floating bridge units are connected by flexible connectors to allow for pre-connection and folding of the bridge, reducing storage and transportation space, and improving construction efficiency. The proposed floating bridge also has a complete engineering application design and has been checked for safety and reliability (including the strength, buoyancy, and bearing capacity of the connections). We used AQWA software to simulate and analyze the anchorage scheme of the floating bridge and its response to wave loads and conducted a ballast test on a floating bridge model to verify its feasibility as a main bearing body. The results show that the floating bridge we designed has the advantages of being lightweight, having fewer consumables, having a small storage and transportation space, and being able to be constructed quickly. Full article
(This article belongs to the Section Machine Design and Theory)
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14 pages, 4185 KiB  
Article
Detection for Disc Cutter Wear of TBM Using Magnetic Force
by Jialin Han, Hongjiang Xiang, Qiuyue Feng, Jiangbo He, Rong Li and Wensheng Zhao
Machines 2023, 11(3), 388; https://doi.org/10.3390/machines11030388 - 15 Mar 2023
Viewed by 1380
Abstract
To replace the worn-out cutter of tunnel boring machines timely, it is crucial to inspect the cutter’s wear. In this work, a novel detection method based on magnetic force is proposed to overcome the drawback of nonlinearity in current detecting technology. The principle [...] Read more.
To replace the worn-out cutter of tunnel boring machines timely, it is crucial to inspect the cutter’s wear. In this work, a novel detection method based on magnetic force is proposed to overcome the drawback of nonlinearity in current detecting technology. The principle is that the magnetic force between the cutter and the permanent magnet linearly decreases with increasing wear. Firstly, the magnetic force is investigated by the finite element simulation to find the optimal placement of the permanent magnet to realize both high linearity and sensitivity. Secondly, a highly-sensitive force sensor with an S shape is designed to measure the magnetic force. The four strain gauges in the force sensor are combined into a Wheatstone bridge to suppress the common-mode effect, such as temperature. Experimental testing on the magnetic force is performed to verify the feasibility of the detection method. The testing result shows that the magnetic force linearly decreases with the increasing wear loss at a rate of −793 mN/mm. The accuracy of the detecting method approaches 1 mm, which is of the same order of magnitude as those in previous studies. Full article
(This article belongs to the Special Issue Tool Wear in Machining)
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30 pages, 11343 KiB  
Article
The Viability of a Grid of Autonomous Ground-Tethered UAV Platforms in Agricultural Pest Bird Control
by Joshua Trethowan, Zihao Wang and K. C. Wong
Machines 2023, 11(3), 377; https://doi.org/10.3390/machines11030377 - 11 Mar 2023
Cited by 1 | Viewed by 1684
Abstract
Pest birds are a salient problem in agriculture all around the world due to the damage they can cause to commercial or high-value crops. Recent advancements in Unmanned Aerial Vehicles (UAVs) have motivated the use of drones in pest bird deterrence, with promising [...] Read more.
Pest birds are a salient problem in agriculture all around the world due to the damage they can cause to commercial or high-value crops. Recent advancements in Unmanned Aerial Vehicles (UAVs) have motivated the use of drones in pest bird deterrence, with promising success already being demonstrated over traditional bird control techniques. This paper presents a novel bird deterrence solution in the form of tethered UAVs, which are attached and arranged in a grid-like fashion across a vineyard property. This strategy aims to bypass the power and endurance limitations of untethered drones while still utilising their dynamism and scaring potential. A simulation model has been designed and developed to assess the feasibility of different UAV arrangements, configurations, and strategies against expected behavioural responses of incoming bird flocks, despite operational and spatial constraints imposed by a tether. Attempts at quantifying bird persistence and relative effort following UAV-induced deterrence are also introduced through a novel bird energy expenditure model. This aims to serve as a proxy for selecting control techniques that reduce future foraging missions. The simulation model successfully isolated candidate configurations, which were able to deter both single and multiple incoming bird flocks using a centralised multi-UAV control strategy. Overall, this study indicates that a grid of autonomous ground-tethered UAV platforms is viable as a bird deterrence solution in agriculture, a novel solution not seen nor dealt with elsewhere to the authors’ knowledge. Full article
(This article belongs to the Special Issue Advances and Applications in Unmanned Aerial Vehicles)
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20 pages, 6534 KiB  
Article
Observer-Based Controller Using Line Integral Lyapunov Fuzzy Function for TS Fuzzy Systems: Application to Induction Motors
by Rabiaa Houili, Mohamed Yacine Hammoudi, Mohamed Benbouzid and Abdennacer Titaouine
Machines 2023, 11(3), 374; https://doi.org/10.3390/machines11030374 - 10 Mar 2023
Viewed by 1340
Abstract
This paper deals with the stabilization problem of a nonlinear system described by a Takagi–Sugeno fuzzy (TSF) model with unmeasurable premise variables via a robust controller. Applying the sector nonlinearity techniques, the nonlinear system is represented by a decoupled fuzzy model. Then, we [...] Read more.
This paper deals with the stabilization problem of a nonlinear system described by a Takagi–Sugeno fuzzy (TSF) model with unmeasurable premise variables via a robust controller. Applying the sector nonlinearity techniques, the nonlinear system is represented by a decoupled fuzzy model. Then, we design a robust observer-based controller for the obtained fuzzy system by utilizing the differential mean value approach. The observer and controller gains are obtained by the separation principle, in which the problem is solved in the sum of linear matrix inequalities (LMIs). The paper presents two main contributions: A state feedback controller is designed using differential mean value (DMVT) which ensures robust stabilization of the nonlinear system. Additionally, the Luenberger observer is extended to the Takagi–Sugeno fuzzy models. The second contribution is to reduce conservatism in the obtained conditions, a non-quadratic Lyapunov function (known as the line integral Lyapunov fuzzy candidate (LILF)) is employed. Two examples are provided to further illustrate the efficiency and robustness of the proposed approach; specifically, the Takagi–Sugeno fuzzy descriptor of an induction motor is derived and a robust observer-based controller applied to the original nonlinear system. Full article
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16 pages, 6332 KiB  
Article
Modeling and Analysis of a Novel 3R Parallel Compliant Mechanism
by Lanqing Pan, James W. Zhang, Dan Zhang and Hongyan Tang
Machines 2023, 11(3), 375; https://doi.org/10.3390/machines11030375 - 10 Mar 2023
Cited by 1 | Viewed by 1436
Abstract
This paper presents and investigates a new three-rotation (3R) parallel compliant mechanism that uses compliant rods to achieve three rotations. The mechanism is designed for use in pointing devices or as a spatial parallel manipulator. The mobility analysis is based on the Cosserat [...] Read more.
This paper presents and investigates a new three-rotation (3R) parallel compliant mechanism that uses compliant rods to achieve three rotations. The mechanism is designed for use in pointing devices or as a spatial parallel manipulator. The mobility analysis is based on the Cosserat rod model and Lagrangian dynamics equations. The dynamics equations are then effectively solved using the back-propagation neural network and chaos-enhanced accelerated particle swarm optimization. After studying the mobility of the moving platform, a simplified model is proposed and used for kinematic analysis. The analysis of motion includes discussions on forward kinematics, inverse kinematics, singularities, and the workspace. Furthermore, experiments with a prototype are conducted to verify the accuracy and stability of the mobility analysis and the simplified model. Full article
(This article belongs to the Section Automation and Control Systems)
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18 pages, 9443 KiB  
Article
Yaw Rate Prediction and Tilting Feedforward Synchronous Control of Narrow Tilting Vehicle Based on RNN
by Ruolin Gao, Haitao Li, Ya Wang, Shaobing Xu, Wenjun Wei, Xiao Zhang and Na Li
Machines 2023, 11(3), 370; https://doi.org/10.3390/machines11030370 - 09 Mar 2023
Cited by 1 | Viewed by 1380
Abstract
The synchronous control of yaw motion and tilting motion is an important problem related to the lateral stability and energy consumption of narrow tilting vehicles. This paper proposes a method for the tilting control of narrow tilting vehicles: tilting feedforward synchronous control. This [...] Read more.
The synchronous control of yaw motion and tilting motion is an important problem related to the lateral stability and energy consumption of narrow tilting vehicles. This paper proposes a method for the tilting control of narrow tilting vehicles: tilting feedforward synchronous control. This method utilizes a proposed novel prediction method for yaw rate based on a recurrent neural network. Meanwhile, considering that classical recurrent neural networks can only predict yaw rate at a given time, and that yaw rate prediction generally needs to analyze a large amount of computer vision data, in this paper, the yaw rate is represented by a polynomial operation to predict the continuous yaw rate in the time domain; this prediction is realized using only the driving data of the vehicle itself and does not include the data generated by computer vision. A prototype experiment is provided in this work to prove the advantages and feasibility of the proposed tilting feedforward synchronous control method for narrow tilting vehicles. The proposed tilting feedforward synchronous control method can ensure the synchronous response of the yaw motion and the tilting motion of narrow tilting vehicles. Full article
(This article belongs to the Special Issue Adaptive and Optimal Control of Vehicles)
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25 pages, 10110 KiB  
Article
Frame Angular Velocity Control Design of SGCMG for Unmanned Two-Wheeled Motorcycle
by Bao Chen, Xiang Fei, Yiming Fan, Yuanhong Dan and Zehao Huang
Machines 2023, 11(3), 371; https://doi.org/10.3390/machines11030371 - 09 Mar 2023
Viewed by 1290
Abstract
In contrast to driverless cars and other three-wheeled and four-wheeled motorcycle vehicles, driverless two-wheeled motorcycles have the problem of maintaining balance. In this paper, we propose the design of an SGCMG frame angular velocity controller to realize the balance control of the motorcycle [...] Read more.
In contrast to driverless cars and other three-wheeled and four-wheeled motorcycle vehicles, driverless two-wheeled motorcycles have the problem of maintaining balance. In this paper, we propose the design of an SGCMG frame angular velocity controller to realize the balance control of the motorcycle under static and dynamic working conditions. Meanwhile, since the roll angular acceleration of the actual body movement of the cross roll cannot be obtained directly, this paper proposes a Kalman filtering method based on the nonlinear dynamics model of the motorcycle to obtain a reliable angular acceleration signal. First, we modeled the dynamics of the motorcycle by analyzing the various types of moments generated by the motorcycle equipped with the SGCMG under static and dynamic conditions; Then, the design of the angular velocity control of the SGCMG frame was carried out with the feedback and through MATLAB/Simulink simulation to restore various types of actual working conditions to verify the controller has good robustness; Finally, we have completed the test of the controller using the above filtering method on the real vehicle with an embedded system and compared the effect with other controllers, obtained the results that the body is stable and balanced under static conditions and the applied load can automatically find a new balance point, so as to prove the effectiveness of the designed control. Full article
(This article belongs to the Special Issue Noise and Vibration Control in Dynamic Systems)
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14 pages, 4422 KiB  
Article
Design and Verification of Adaptive Adjustable Output Control on Micro Spray Gun
by Jiun-Hung Lin, Chih-Hong Chen and Shih-Tsang Tang
Machines 2023, 11(3), 354; https://doi.org/10.3390/machines11030354 - 04 Mar 2023
Viewed by 1346
Abstract
The general spray gun is used for industrial large-area spraying, and there is less demand for different pressures and the accuracy of spraying pressure, so mechanical pressure regulators are mostly used. However, as the demand for artistic innovation continues to grow, it promotes [...] Read more.
The general spray gun is used for industrial large-area spraying, and there is less demand for different pressures and the accuracy of spraying pressure, so mechanical pressure regulators are mostly used. However, as the demand for artistic innovation continues to grow, it promotes the advent of the micro spray gun. The micro spray gun is currently commonly known as an airbrush. The micro spray gun is mainly used for fine drawing, so it must provide different pressures with high precision pressures, but the existing mechanical regulators cannot meet this requirement. For these unmet requirements, this study proposed a solution for PID (proportional-integral-derivative) control micro spray gun system. The results showed that the PID control could effectively provide various stable output pressures of the micro spray gun. The pressure-varying range of 30 kPa could rapidly return to the target value in 10 s (the usual spraying time). The proposed solution then presents better spraying effects. Full article
(This article belongs to the Topic Designs and Drive Control of Electromechanical Machines)
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23 pages, 1293 KiB  
Article
Robust Control of UAV with Disturbances and Uncertainty Estimation
by Domenico Bianchi, Stefano Di Gennaro, Mario Di Ferdinando and Cuauhtémoc Acosta Lùa
Machines 2023, 11(3), 352; https://doi.org/10.3390/machines11030352 - 03 Mar 2023
Cited by 5 | Viewed by 1817
Abstract
In this work, a nonlinear estimator-based robust controller is designed for the position and yaw control of a quadrotor with uncertainty estimation. This controller ensures the tracking of desired references in the presence of parameters variation and external disturbances, making use of high-order [...] Read more.
In this work, a nonlinear estimator-based robust controller is designed for the position and yaw control of a quadrotor with uncertainty estimation. This controller ensures the tracking of desired references in the presence of parameters variation and external disturbances, making use of high-order sliding mode (HOSM) estimators to estimate these perturbations that can be canceled by the control, thus improving the dynamic behavior of the controlled system. Its performance is evaluated making use of a Simcenter Amesim quadrotor based on physical models generated from experimental data in a co-simulation framework with Matlab–Simulink used to implement the designed controller with FPGA implementation. A challenging and generic maneuver with time-varying wind disturbances and uncertainty model parameters is considered. Full article
(This article belongs to the Special Issue Robust Control of Robotic and Complex Mechatronic Systems)
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23 pages, 9344 KiB  
Article
Online Estimation of Three-Directional Tire Forces Based on a Self-Organizing Neural Network
by Guiyang Wang, Shaohua Li and Guizhen Feng
Machines 2023, 11(3), 344; https://doi.org/10.3390/machines11030344 - 02 Mar 2023
Cited by 1 | Viewed by 1382
Abstract
The road friction coefficient and the forces between the tire and the road have a significant impact on the stability and precise control of the vehicle. For four-wheel independent drive electric vehicles, an adaptive tire force calculation method based on the improved Levenberg–Marquarelt [...] Read more.
The road friction coefficient and the forces between the tire and the road have a significant impact on the stability and precise control of the vehicle. For four-wheel independent drive electric vehicles, an adaptive tire force calculation method based on the improved Levenberg–Marquarelt multi-module and self-organizing feedforward neural networks (LM-MMSOFNN) was proposed to estimate the three-directional tire forces of four wheels. The input data was provided by common sensors amounted on the autonomous vehicle, including the inertial measurement unit (IMU) and the wheel speed/rotation angle sensors (WSS, WAS). The road type was recognized through the road friction coefficient based on the vehicle dynamics model and Dugoff tire model, and then the tire force was calculated by the neural network. The computational complexity and storage space of the system were also reduced by the improved LM learning algorithm and self-organizing neurons. The estimation accuracy was further improved by using the Extended Kalman Filter (EKF) and Moving Average (MA). The performance of the proposed LM-MMSOFNN was verified through simulations and experiments. The results confirmed that the proposed method was capable of extracting important information from the sensors to estimate three-directional tire forces and accurately adapt to different road surfaces. Full article
(This article belongs to the Section Vehicle Engineering)
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25 pages, 19710 KiB  
Article
Nonlinear Dynamic Characteristics of Deep Groove Ball Bearings with an Improved Contact Model
by Wentao Shan, Yu Chen, Xiuying Wang, Chengtao Yu, Kai Wu and Zhenhua Han
Machines 2023, 11(3), 340; https://doi.org/10.3390/machines11030340 - 01 Mar 2023
Cited by 2 | Viewed by 2274
Abstract
In this paper, the nonlinear dynamic response of deep groove ball bearings with clearance was studied numerically. The imperfect connections with the clearance of raceways and rolling balls were established by the contact elements. In order to describe the contact characteristics accurately, a [...] Read more.
In this paper, the nonlinear dynamic response of deep groove ball bearings with clearance was studied numerically. The imperfect connections with the clearance of raceways and rolling balls were established by the contact elements. In order to describe the contact characteristics accurately, a hysteresis damping coefficient was introduced into the Hertz contact model, which represented the dissipative term during the contact–impact process. The tangential force of the contact bodies was obtained based on a modified Coulomb friction model. Then, the dynamic analysis model of the deep groove ball bearings with clearance was built. Meanwhile, the experimental test platform of the deep groove ball bearings with various operation conditions was built and the dynamic simulation was utilized as the demonstrative case to conduct the investigation. The numerical results revealed that the existence of clearance would change the motion trajectory of a rolling ball and the appearance of the different movement states (free, contact, and penetration). In addition, the contact characteristics and sliding features would be changed with the variations in the operation conditions and structural characteristics. Full article
(This article belongs to the Special Issue Friction and Lubrication of Mechanical Drive Train Components)
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19 pages, 2211 KiB  
Article
Minimum Dynamic Cable Tension Workspace Generation Techniques and Cable Tension Sensitivity Analysis Methods for Cable-Suspended Gangue-Sorting Robots
by Peng Liu, Hongwei Ma, Xiangang Cao, Xuhui Zhang, Xuechao Duan and Zhen Nie
Machines 2023, 11(3), 338; https://doi.org/10.3390/machines11030338 - 01 Mar 2023
Cited by 2 | Viewed by 1048
Abstract
The separation of gangues from coals with robots is an effective and practicable means. Therefore, a cable-suspended gangue-sorting robot (CSGSR) with an end-grab was developed in our early work. Due to the unidirectional characteristic, the flexibility of cables, and the dynamic impact of [...] Read more.
The separation of gangues from coals with robots is an effective and practicable means. Therefore, a cable-suspended gangue-sorting robot (CSGSR) with an end-grab was developed in our early work. Due to the unidirectional characteristic, the flexibility of cables, and the dynamic impact of pick-and-place gangues, one of the significant issues with the robots is robustness under internal and external disturbances. Cable tensions, being the end-grab’s constraints, have a crucial effect on the robustness of the CSGSR while disturbances are on. Two main issues related to the CSGSR, as a result, are addressed in the present paper: minimum dynamic cable tension workspace generation and a sensitivity analysis method for the dynamic cable tensions. Firstly, the four cable tensions and minimum dynamic cable tension while the end-grab was located at an arbitrary position of the task space were obtained with the dynamics of the CSGSR. In addition, with the dynamics of the CSGSR, a minimum dynamic cable tension workspace (MDCTW) generating approach is presented, where the minimum dynamic cable tensions are greater than a preset value, therefore ensuring the robustness of the end-grab under the disturbances. Secondly, a method for dynamic cable tension sensitivity (DCTS) of the robots is proposed with grey relational analysis, by which the influence degree of the end-grab’s positions on the four dynamic cable tensions and the minimum dynamic cable tensions was considered. Finally, the effectiveness of the proposed MDCTW generation algorithm and the DCTS analysis method were examined through simulation on the CSGSR, and it was indicated that the proposed MDCTW generation algorithm and the DCTS analysis method were able to provide theoretical guidance for pick-and-place trajectory planning and generation of the end-grab in practice. Full article
(This article belongs to the Special Issue Development and Applications of Parallel Robots)
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21 pages, 5538 KiB  
Review
Review on Wearable System for Positioning Ultrasound Scanner
by Lailu Li, Lei Zhao, Rayan Hassan and Hongliang Ren
Machines 2023, 11(3), 325; https://doi.org/10.3390/machines11030325 - 24 Feb 2023
Cited by 5 | Viewed by 5304
Abstract
Although ultrasound (US) scan or diagnosis became widely employed in the 20th century, it still plays a crucial part in modern medical diagnostics, serving as a diagnostic tool or a therapy process guide. This review provides information on current wearable technologies and applications [...] Read more.
Although ultrasound (US) scan or diagnosis became widely employed in the 20th century, it still plays a crucial part in modern medical diagnostics, serving as a diagnostic tool or a therapy process guide. This review provides information on current wearable technologies and applications used in external ultrasound scanning. It offers thorough explanations that could help build upon any project utilizing wearable external US devices. It touches on several aspects of US scanning and reviews basic medical procedure concepts. The paper starts with a detailed overview of ultrasound principles, including the propagation speed of sound waves, sound wave interactions, image resolution, transducers, and probe positioning. After that, it explores wearable external US mounts and wearable external US transducers applied for sonograph purposes. The subsequent section tackles artificial intelligence methods in wearable US scanners. Finally, future external US scan directions are reported, focusing on hardware and software. Full article
(This article belongs to the Section Automation and Control Systems)
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16 pages, 7118 KiB  
Article
Typical Fault Modeling and Vibration Characteristics of the Turbocharger Rotor System
by Jiahao Wang, Huabing Wen, Haiyu Qian, Junhua Guo, Junchao Zhu, Jiwei Dong and Hua Shen
Machines 2023, 11(2), 311; https://doi.org/10.3390/machines11020311 - 20 Feb 2023
Cited by 2 | Viewed by 1215
Abstract
To study the typical failure mechanism (rotor unbalance, rotor friction, and rotor crack) and vibration characteristics of the turbocharger rotor system, a rotor system dynamics simulation model was established by an improved four-node aggregate parameter method. The geometric and physical characteristics of the [...] Read more.
To study the typical failure mechanism (rotor unbalance, rotor friction, and rotor crack) and vibration characteristics of the turbocharger rotor system, a rotor system dynamics simulation model was established by an improved four-node aggregate parameter method. The geometric and physical characteristics of the rotor system under three failure states and its dynamics under operation were analyzed. Thus, a typical failure dynamics simulation model of the rotor system was established. On this basis, the output failure simulation signal was extracted using the Hu invariant moment feature extraction method to analyze the system vibration characteristics under each typical failure state of the rotor system. The results show that the model in this paper can effectively reduce the computational volume and computational time, and the errors of numerical simulation were less than 3%. When an unbalance fault occurred in the rotor system, the shaft trajectory was “0” shaped and the response spectrum was dominated by 1X. When the rotor system was frictional, the shaft trajectory was a slightly concave “8” shape, and the response spectrum was dominated by 0.5X. When the rotor system was cracked, the axial trajectory was a “vortex”, and the response spectrum was dominated by 0.5X. Thus, the study of typical failure mechanism and vibration characteristics of a turbocharger rotor system by simulation calculation is effective and has good research prospects, providing an important technical reference for dynamic analysis and fault diagnosis of the rotor system. Full article
(This article belongs to the Special Issue Rotor Dynamics and Rotating Machinery)
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21 pages, 14290 KiB  
Article
Semi-Active Vibration Control of Seat Suspension Equipped with a Variable Equivalent Inertance-Variable Damping Device
by Guangrui Luan, Pengfei Liu, Donghong Ning, Guijie Liu and Haiping Du
Machines 2023, 11(2), 284; https://doi.org/10.3390/machines11020284 - 14 Feb 2023
Cited by 6 | Viewed by 1651
Abstract
The seat suspension has a significant influence on riding comfort in many practical applications, such as heavy duty vehicles, military vehicles, and high-speed crafts. This paper proposes a seat suspension equipped with a variable equivalent inertance-variable damping (VEI–VD) device and a novel semi-active [...] Read more.
The seat suspension has a significant influence on riding comfort in many practical applications, such as heavy duty vehicles, military vehicles, and high-speed crafts. This paper proposes a seat suspension equipped with a variable equivalent inertance-variable damping (VEI–VD) device and a novel semi-active vibration control strategy. The VEI–VD device can control its equivalent inertance and damping by controlling two external resistors in its electric circuit. Especially, the VEI part of the device can store and release vibration energy via the inside flywheel, which enables the seat suspension to have a four-quadrant controllable capability in the available force–velocity diagram, similar to an active system. First, the dynamic model of the VEI–VD device is built, and a prototype is developed and tested to identify the model parameters and verify its characteristics. Then, a semi-active vibration control method is proposed for the VEI–VD seat suspension. The control method uses a sliding mode controller to acquire the desired control force for reducing vibration; then, according to the desired force and system states, the VEI–VD device is tuned by a force-tracking scheme to generate a real force. In the numerical validation, the vibration transmissibility of VEI–VD seat suspension around its natural frequency is tested with different states. The effectiveness of force-tracking control strategies for different types of suspensions is verified. In the random excitation test, the root means square acceleration of the VEI–VD seat is reduced by 30.72% compared with a passive seat. The VEI–VD seat suspension shows great potential in applications. Full article
(This article belongs to the Special Issue Low-Frequency Vibration Control with Advanced Technologies)
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19 pages, 6920 KiB  
Article
Vision-Based Robotic Object Grasping—A Deep Reinforcement Learning Approach
by Ya-Ling Chen, Yan-Rou Cai and Ming-Yang Cheng
Machines 2023, 11(2), 275; https://doi.org/10.3390/machines11020275 - 12 Feb 2023
Cited by 7 | Viewed by 3827
Abstract
This paper focuses on developing a robotic object grasping approach that possesses the ability of self-learning, is suitable for small-volume large variety production, and has a high success rate in object grasping/pick-and-place tasks. The proposed approach consists of a computer vision-based object detection [...] Read more.
This paper focuses on developing a robotic object grasping approach that possesses the ability of self-learning, is suitable for small-volume large variety production, and has a high success rate in object grasping/pick-and-place tasks. The proposed approach consists of a computer vision-based object detection algorithm and a deep reinforcement learning algorithm with self-learning capability. In particular, the You Only Look Once (YOLO) algorithm is employed to detect and classify all objects of interest within the field of view of a camera. Based on the detection/localization and classification results provided by YOLO, the Soft Actor-Critic deep reinforcement learning algorithm is employed to provide a desired grasp pose for the robot manipulator (i.e., learning agent) to perform object grasping. In order to speed up the training process and reduce the cost of training data collection, this paper employs the Sim-to-Real technique so as to reduce the likelihood of damaging the robot manipulator due to improper actions during the training process. The V-REP platform is used to construct a simulation environment for training the deep reinforcement learning neural network. Several experiments have been conducted and experimental results indicate that the 6-DOF industrial manipulator successfully performs object grasping with the proposed approach, even for the case of previously unseen objects. Full article
(This article belongs to the Special Issue Recent Trends and Interdisciplinary Applications of AI & Robotics)
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15 pages, 8627 KiB  
Article
Sizing of a Traction Switched Reluctance Motor for an Electric Refuse-Collecting Vehicle Application
by Alexander Forsyth, Francisco Juarez-Leon and Berker Bilgin
Machines 2023, 11(2), 274; https://doi.org/10.3390/machines11020274 - 11 Feb 2023
Cited by 1 | Viewed by 1697
Abstract
Refuse-collecting vehicles are significant polluters due to their expected drive cycles involving frequent stops and long idle periods. Electric refuse-collecting vehicles, still in their infancy, promise to address this through the replacement of internal combustion engines with batteries and electric traction motors. Today, [...] Read more.
Refuse-collecting vehicles are significant polluters due to their expected drive cycles involving frequent stops and long idle periods. Electric refuse-collecting vehicles, still in their infancy, promise to address this through the replacement of internal combustion engines with batteries and electric traction motors. Today, typical motors for these vehicles involve heavy use of rare earth permanent magnets, which are subject to high price volatility, environmentally damaging mining practices, and occupational health hazards associated with refinement. The switched reluctance motor, which makes use of no permanent magnets, is a suitable substitute. This type of motor technology offers several advantages such as simple and robust construction, the ability to operate at high speeds and high temperature conditions, fault tolerance capability, and lower production costs in comparison with other technologies. This paper focuses on the design process of a switched reluctance motor for a battery electric refuse-collecting vehicle. The designed motor has a 36/24 outer rotor configuration, and its electrical and mechanical characteristics are based on the commercial traction motor TM4 SUMO HD HV3500-9P. The performance of the motor is evaluated using simulation tools such as JMAG and MATLAB/Simulink. Full article
(This article belongs to the Section Electrical Machines and Drives)
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21 pages, 5642 KiB  
Article
Design of a High-Gap Plant Protection Machine (HGPM) with Stepless Variable Speed and Power Adjustable Function
by Zengbin Cai, Dongbo Xie, Tao Liu, Peiyu Hu, Hongji Liu and Quan Zheng
Machines 2023, 11(2), 265; https://doi.org/10.3390/machines11020265 - 10 Feb 2023
Viewed by 1280
Abstract
The passing performance and driving stability performance of HGPM in an unstructured environment will directly affect the quality of HGPM operation. This paper designs an HGPM power chassis transmission system in order to address the problem of poor adaptability of existing plant protection [...] Read more.
The passing performance and driving stability performance of HGPM in an unstructured environment will directly affect the quality of HGPM operation. This paper designs an HGPM power chassis transmission system in order to address the problem of poor adaptability of existing plant protection machines to complex working conditions in the field, especially in the middle and late stage of plant protection operation of tall crops, which cannot pass smoothly due to the obstruction of vision and special road conditions resulting in insufficient traction of the whole machine. The system is theoretically analyzed based on hydrostatic transmission and a time-sharing four-wheel drive splitter; then, based on Solidworks and RecurDyn software, the HGPM is modeled in three dimensions, and the dynamic simulation of working conditions such as climbing, crossing the ridge, and opening the road during field operation is carried out. The simulation results show that the 2H mode can climb over a slope with an angle in the range of 0−25° and a ridge with height in the range of 0−100 mm, the 4H mode can climb over a slope with an angle in the range of 0−35° and a ridge with height in the range of 0−320 mm, with relatively stable body speed and the wheel rotation angular speed converging faster under the open road condition. Finally, prototype performance tests were conducted. The test results show that 4H mode can smoothly pass the ridge with a ridge height of 320 mm and a slope of 26°, while 2H mode has a sharp drop in speed to 0 after a short fluctuation. 4H mode achieves a more rapid convergence of longitudinal wheel stability compared to 2H mode. The developed chassis drive system of a new type of HGPM meets the design requirements and provides a reference for the dynamic chassis design of HGPM. Full article
(This article belongs to the Section Machine Design and Theory)
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25 pages, 7703 KiB  
Article
Hard Milling Process Based on Compressed Cold Air-Cooling Using Vortex Tube for Sustainable and Smart Manufacturing
by Luka Celent, Dražen Bajić, Sonja Jozić and Marko Mladineo
Machines 2023, 11(2), 264; https://doi.org/10.3390/machines11020264 - 10 Feb 2023
Cited by 3 | Viewed by 1614
Abstract
Improving machining performance and meeting the requirements of sustainable production at the same time represents a major challenge for the metalworking industry and scientific community. One approach to satisfying the above challenge is to apply different types of cutting fluids or to optimise [...] Read more.
Improving machining performance and meeting the requirements of sustainable production at the same time represents a major challenge for the metalworking industry and scientific community. One approach to satisfying the above challenge is to apply different types of cutting fluids or to optimise their usage during the machining process. The fact that cutting fluids are well known as significant environmental pollutants in the metalworking industry has encouraged researchers to discover new environmentally friendly ways of cooling and lubricating in the machining process. Therefore, the main goal is to investigate the influence of different machining conditions on the efficiency of hard machining and find a sustainable solution towards smart manufacturing. In the experimental part of the work, the influence of various machining parameters and conditions on the efficiency of the process was investigated and measured through the surface roughness, tool wear and cutting force components. Statistical data processing was carried out, and predictive mathematical models were developed. An important achievement is the knowledge of the efficiency of compressed cold air cooling for hard milling with the resulting lowest average flank wear of 0.05 mm, average surface roughness of 0.28 µm, which corresponds to grinding procedure roughness classes of N4 and N5, and average tool durability increase of 26% compared to dry cutting and conventional use of cutting fluids. Becoming a smart machining system was assured via technological improvement achieved through the reliable prediction of tool wear obtained by radial basis neural networks modelling, with a relative prediction error of 3.97%. Full article
(This article belongs to the Special Issue Advances in Smart Manufacturing and Industry 4.0)
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