Search Results (40)

Metal nitride coatings have been considered as a promising approach to improve the performance of metal bipolar plates for proton exchange membrane fuel cells (PEMFCs). In this study, NbN_x coatings with three different ratios of N₂/Ar (1:2, 1:1 and 3:1) were prepared on TC4 alloy substrates using the double glow plasma alloying technology. The NbN_x coatings are homogeneous and dense, and the phase of the coating transforms from hexagonal β-Nb₂N to δ′-NbN phase as the nitrogen content increases. All coatings demonstrate high protective efficiency, with the coating (N₂/Ar ratio of 3:1) displaying the lowest current density of 8.92 × 10⁻⁶ A/cm² at a working voltage of 0.6 V. The EIS results also show that this coating has the best corrosion resistance. Notably, it also presents the lowest interfacial contact resistance of 7.29 mΩ·cm² at 1.5 MPa and good hydrophobicity. More importantly, this study provides a new idea and method for corrosion-resistant coatings of metal bipolar plates for PEMFC applications. Full article

(1) Background: Natural-looking dental restorations require careful selection of the restorative material, with color and translucency characteristics similar to the natural dental structures. (2) Objectives: This research aimed to evaluate if there is compatibility regarding the color and translucency between different commercial RBCs in different layering recipes. (3) Methods: Sixty 1 mm thick disk specimens were produced from three different RBCs: ESS (Essentia-GC), BEG (Brilliant Ever Glow-Coltene), and IPS (IPS Empress Direct-Ivoclar Vivadent). Three different opacities and translucencies (enamel, dentin, and opaque shades) from each system were used in four recipes (R1-enamel, R2-dentin, R3-enamel and dentin, R4-enamel, dentin, and opaque) to obtain single-, double-, and triple-layered samples, respecting the anatomical layering technique. CIE L*, a*, b*, C*, h⁰ coordinates were recorded, and the relative translucency parameter (RTP₀₀) was calculated. Further, the color differences (ΔE₀₀) and the difference in translucencies ΔRTP₀₀ were analyzed between the materials and between the layered recipes. (4) Results: The CIE L* and h° color coordinates and RTP₀₀ showed significant differences among all three RBCs for all four recipes (p < 0.001). The decreasing order of translucency for each recipe was R1: ESS > BEG > IPS, R2 and R3: BEG > IPS > ESS, R4: BEG > ESS > IPS. Important differences were found in color and translucency among the recipes for each of the three RBCs tested (p < 0.001). The decreasing order of translucency for the tested RBCs was ESS: R1 > R3 > R4 > R2, BEG and IPS: R1 > R3 > R2 > R4. (5) Conclusions: No significant compatibility was observed in color and translucency among different layering recipes of the same composite materials nor between similar layering recipes when using different composites. The color differences between materials were more significant than the differences in translucency for each recipe. Full article

Tantalum diffusion layers were fabricated on 316L stainless steel substrates using the double glow plasma surface alloying technology (DGPSAT). The optimization rules of the Fe-Ta diffusion layer under varying alloying times were investigated, focusing on the effects of processing parameters on the phase structure and microstructure. The results indicate that, as the alloying time increases, the surface wrinkled structure in the Fe-Ta alloy layer gradually transforms into a nanoscale acicular α-Ta structure, improving surface roughness and water contact angle. The surface microstructure influenced by the alloying time enhanced mechanical properties significantly, increasing Vickers hardness from 152 HV_0.2 to 970 HV_0.2, improving bonding strength, and reducing the friction coefficient to 0.5. Electrochemical testing showed that the corrosion rate of the tantalum diffusion layer was significantly reduced from 1.04 × 10⁻² mm/a to 2.83 × 10⁻⁴ mm/a, demonstrating the excellent corrosion resistance. The island growth pattern during the formation of alloy layers was simulated by molecular dynamics. Replacing bulk materials with tantalum diffusion layers can economize rare metals, reduce costs, and be of great significant for the special equipment applications in harsh environments. Full article

This article compares the antibacterial properties of single-layer (Ag) and two-layer (Ag,Cu) coatings deposited onto a polypropylene mesh (endoprostheses for hernioplasty) in various gaseous environments (argon or nitrogen) via magnetron sputtering. The microstructure and elemental composition of the coatings were studied via SEM and TEM. The antimicrobial activity of sterile samples was investigated using the Staphylococcus aureus strain. To prevent the overheating of the polymer samples during the coating process, it is advisable to carry out pulse processing (the total coating formation time is divided into cycles of switching the magnetron on and off for equal periods). All the samples, with both single- and double-layer coatings, exhibited good antibacterial properties; however, the Cu–Ag coating enhanced the antimicrobial effect, increasing it from 97.00 to 99.97%. The glow-discharge plasma etching of the samples with a double-layer coating led to the mixing of the copper and silver layers and an increase in the surface copper content, though this did not affect the antibacterial properties of the samples. Full article

In 2001, two enzyme-encoding genes were recognized in the fruit fly Drosophila melanogaster. The genetic material, labeled Dicer-1 and Dicer-2, encodes ribonuclease-type enzymes with slightly diverse target substrates. The human orthologue is DICER1. It is a gene, which has been positioned on chromosome 14q32.13. It contains 27 exons, which are linking the two enzyme domains. DICER1 is found in all organ systems. It has been proved that it is paramount in human development. The protein determined by DICER1 is a ribonuclease (RNase). This RNase belongs to the RNase III superfamily, formally known as ’endoribonuclease’. It has been determined that the function of RNase III proteins is set to identify and degrade double-stranded molecules of RNA. DICER1 is a vital “housekeeping” gene. The multi-domain enzyme is key for small RNA processing. This enzyme functions in numerous pathways, including RNA interference paths, DNA damage renovation, and response to viruses. At the protein level, DICER is also involved in several human diseases, of which the pleuro-pulmonary blastoma is probably the most egregious entity. Numerous studies have determined the full range of DICER1 functions and the corresponding relationship to tumorigenic and non-neoplastic diseases. In fact, genetic mutations (somatic and germline) have been detected in DICER1 and are genetically associated with at least two clinical syndromes: DICER1 syndrome and GLOW syndrome. The ubiquity of this enzyme in the human body makes it an exquisite target for nanotechnology-supported therapies and repurposing drug approaches. Full article

In order to enhance the corrosion resistance of tantalum, the double-glow plasma (DGP) metallurgy technique was used to prepare TaC coatings on the tantalum. The morphology, microstructure, and phase constituents of TaC were examined by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Nano-indentation tests were used to evaluate the mechanical properties of the coatings. The specimens were immersed in NaCl-KCl molten salt at 830 °C to evaluate their corrosion resistance. The results showed that the coating prepared by the DGP technique has a thickness of approximately 5 µm, the diffusion layer has a thickness of 2.5 µm, and the nano-indentation hardness is measured to be 17.27 GPa. The high-temperature stable ceramic phase enhances the high-temperature oxidation resistance of pure tantalum (Ta), while the dense corroded surface and oxidation products improve the anti-corrosion property of TaC coatings. Full article

Double-glow low-temperature plasma carburization (LTPC) was utilized to prepare a carburized layer (PC) on a 316L austenitic stainless steel (ASS) surface, and the fretting wear behavior was evaluated at various temperatures and frequencies. The friction coefficient curves could be divided into running-in, wear, and stable stages. With increasing temperature, the wear mechanism of 316L ASS changed from adhesive and abrasive wear to adhesive wear, accompanied by plastic deformation, fatigue peeling, and oxidative wear. The carburized layer had an adhesive wear, plastic deformation, fatigue peeling, and oxidative wear mechanism. As the frequency increased, 316L ASS showed an adhesive wear, fatigue peeling, and oxidative wear mechanism. With increasing frequency, the wear mechanism of PC changed from abrasive and adhesive wear to abrasive wear, adhesive wear, and fatigue peeling, accompanied by oxidative wear. The carburized layer generally showed lower frictional energy dissipation coefficients and wear rates than 316L ASS. This work demonstrated that plasma carburization could improve the fretting wear stability and resistance of 316L ASS. The rise in frictional temperature, the tribo-chemical reaction time, and the evolution of debris collectively influenced the wear mechanisms and wear morphologies of 316L ASS before and after plasma carburization. This could provide theoretical support for the fretting damage behaviors of ball valves under severe service conditions. Full article

In a worldwide scenario which sees an increasing number of small satellite launches, novel mission concepts may be unlocked providing the spacecrafts with the very precise and rapid maneuvering capability that electric thrusters cannot guarantee. In this context, chemical thrusters appear to be a possible solution. This work aimed to experimentally study and solve the problem of ignition for 10 N hybrid rockets based on hydrogen peroxide. Firstly, the study analyzed the performance of a monopropellant engine capable of functioning as a hybrid injection system. In particular, the effects of the liquid mass injected, the initial temperature, and the supply pressure on the pulsed engine performance were experimentally investigated. The injected mass showed a greater impact on the performance with respect to the starting chamber temperature and injection pressure. This thruster also showed a good potential for space applications. In the second part of the work, the objective was to find an ignition procedure that reduced propellant consumption and eliminated the need for a glow plug. This is important because the electrical power consumption in real applications significantly affects other subsystems and is undesirable for chemical engines. Different ignition procedures were tested to emphasize their respective advantages and disadvantages, and the findings indicated that the concept of pulsed preheating is feasible with only a small amount of propellant consumption, while substantially decreasing the ignition duration from approximately 45 min to a maximum of just 3 min. Finally, similar ignition procedures were adopted using different fuels. The results showed that PVC and ABS, under the same operating conditions, ignite more easily than HDPE, which requires an oxidizer consumption approximately double that of the other two fuels. Considerations about the effect of chamber pressure and oxidizer mass flow rate on engine ignition were also included. Full article

In order to study the coupling mechanism of the process parameters during the double-glow discharge process, and thus to enhance the theoretical study of double-glow plasma surface metallurgical technology, in this paper, a two-dimensional fluid model is established using COMSOL simulation software. The effects of key processing factors on the distribution of electrons and excited argon ions, potential and electron temperature in the coupling process of double-glow discharge were investigated. The results indicated that the electron density between the two electrode plates increases as the voltage difference increases. The optimal working pressure was kept between 0.14 Torr and 0.29 Torr. The optimal electrode spacing was between 15 mm and 30 mm and decreased with the increase in pressure. Compared with the actual plasma surface alloying process experiment, the simulation results were consistent with the experiments. The research can guide experiments by combining simulation and theory, and the predictability and accuracy of double-glow surface metallurgy technology have been improved. Full article

An arc glow discharge device was used to prepare a helical carbon fiber skeleton with helical carbon fibers hooked to each other by spraying a hydrogen and ethanol mixture onto the iron wire substrate through the discharge area, using anhydrous ethanol as the carbon source. The samples were characterized by SEM, EDS, Raman and XPS. A growth mechanism of helical carbon fiber driven by C sp3 was proposed. The various growth modes of carbon fiber during the formation of carbon fiber skeleton were investigated. A ring appearance that indicated a change in the direction of carbon fiber growth was observed. And double helical carbon fiber was constructed from single helical carbon fiber in two ways. Super-large carbon fiber with a diameter of about 13 μm was observed, and it was speculated that this super-large carbon fiber is the backbone of the carbon fiber skeleton. The mechanical properties of the carbon fiber skeleton are isotropic. Full article

To enhance the wear resistance of artillery barrels in harsh environments, TaC and Ta/TaC coatings were prepared on 30CrNi2MoVA steel using double-glow plasma surface metallurgy technology. These coatings, of which their surfaces consisted of almost pure TaC phases, showed defect-free interfaces with the substrate. The Ta/TaC coating demonstrated excellent integration, forming a nearly homogeneous structure. The coatings exhibited a gradient cross-sectional hardness, affecting a depth of approximately 20 μm. The Ta transition layer significantly enhanced the microhardness and adhesive strength of the TaC coating, with about 16.7% and 68.5% increases in the Ta/TaC coating, respectively. Both coatings markedly improved the wear resistance, showing slight wear at room temperature and minor oxidative wear at high temperatures. The Ta/TaC coating had more stable friction coefficient curves and a lower specific wear rate, with an 11.4% wear rate of the substrate at 500 °C. Thermal mismatch and stress concentration under wear loads caused extensive cracks and edge chipping in the TaC coating. In contrast, the good compatibility between the Ta transition layer and the TaC layer allowed for cooperative deformation with the substrate, creating a plastic deformation zone that reduced internal stresses and stress concentration, maintaining the intact structure. This study provides insights into applying Ta/TaC coatings for artillery barrel protection and broadens the possible application scenarios of the preparation technology. Full article

Ti/IrO₂-Ta₂O₅ electrodes are extensively utilized in the electrochemical industries such as copper foil production, cathodic protection, and wastewater treatment. However, their performance degrades rapidly under high current densities and severe oxygen evolution conditions. To address this issue, we have developed a composite anode of Ti/Ta-Ti/IrO₂-Ta₂O₅ with a Ta-Ti alloy interlayer deposited on a Ti substrate by double-glow plasma surface alloying, and the IrO₂-Ta₂O₅ surface coating prepared by the traditional thermal decomposition method. This investigation indicates that the electrode with Ta-Ti alloy interlayer reduces the agglomerates of precipitated IrO₂ nanoparticles and refines the grain size of IrO₂, thereby increasing the number of active sites and enhancing the electrocatalytic activity. Accelerated lifetime tests demonstrate that the Ti/Ta-Ti/IrO₂-Ta₂O₅ electrode exhibits a much higher stability than the Ti/IrO₂-Ta₂O₅ electrode. The significant improvement in electrochemical stability is attributed to the Ta-Ti interlayer, which offers high corrosion resistance and effective protection for the titanium substrate. Full article

High-density nitrogen plasma was produced using a high-power pulsed power modulator to sputter titanium targets for the preparation of titanium nitride film. The high-power pulsed sputtering discharge unit consisted of two targets facing each other with the same electrical potential. The titanium target plates were used as target materials with dimensions of 60 mm length, 20 mm height, and 5 mm thickness. The gap length was set to be 10 mm. The magnetic field was created with a permanent magnet array behind the targets. The magnetic field strength at the gap between the target plates was 70 mT. The electrons were trapped by the magnetic and electric fields to enhance the ionization in the gap. The nitrogen and argon gases were injected into the chamber with 4 Pa gas pressure. The applied voltage to the target plates had an amplitude from −600 V to −1000 V with 600 μs in pulse width. The target current was approximately 10 A with the consumed power of 13 kW. The discharge sustaining voltage was almost constant and independent of the applied voltage, in the same manner as the conventional normal glow discharge. The ion density and electron temperature at the surface of the ionization region were obtained as 1.7 × 10¹⁹ m⁻³ and 3.4 eV, respectively, by the double probe measurements. The vertical distribution of ion density and electron temperature ranged from 1.1 × 10¹⁷ m⁻³ (at 6 cm from the target edge) to 1.7 × 10¹⁹ m⁻³ and from 2.4 eV (at 6 cm from the target edge) to 3.4 eV, respectively. From the emission spectra, the intensities of titanium atoms (Ti I), titanium ions (Ti II), and nitrogen ions (N₂⁺) increased with increasing input power. However, the intensities ratio of Ti II to Ti I was not affected by the intensities from N₂⁺. Full article

Valves are prone to wear under harsh environments, such as high temperatures and reciprocating impacts, which has become one of the most severe factors reducing the service life of engines. As a lightweight ceramic, CrN is considered an excellent protective material with high-temperature strength and resistance to wear. In this study, a CrN coating was applied onto the valve cone surface via double-layer glow plasma surface metallurgy technology. The formation process, microstructure, phase composition, hardness, and adhesion strength were analyzed in detail. Impact wear tests were conducted on the valve using a bench test device. The SEM and EDS results showed that the CrN coating evolved from an island-like form to a dense, cell-shaped surface structure. The thickness of the coating was approximately 46 μm and could be divided into a deposition layer and a diffusion layer, from the outer to the inner sections. The presence of element gradients within the diffusion layer proved that the coating and substrate were metallurgically bonded. The adhesion strength of the CrN coating measured via scratch method was as high as 72 N. The average Vickers hardness of the valve cone surface increased from 377.1 HV_0.5 to 903.1 HV_0.5 following the plasma alloying treatment. After 2 million impacts at 12,000 N and 650 °C, adhesive wear emerged as the primary wear mode of the CrN coating, with an average wear depth of 42.93 μm and a wear amount of 23.49 mg. Meanwhile, the valve substrate exhibited a mixed wear mode of adhesive wear and abrasive wear, with an average wear depth of 118.23 μm and a wear amount of 92.66 mg, being 63.7% and 74.6% higher than those of the coating. Thus, the CrN coating showed excellent impact wear resistance, which contributed to the enhancement of the service life of the valve in harsh environments. Full article

The high-temperature oxidation performance of SP2215 has become an important issue when they were used as superheaters and reheaters exposed to two different high-temperature environments. In this study, the oxidation behavior of SP2215 steel was investigated under steam and an atmosphere of 650–800 °C for 240 h. The microstructural and chemical characterization of the samples were performed using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), a glow discharge optical emission spectrometer (GD-OES), and atomic force microscope (AFM). The kinetic curves of oxidation revealed excellent oxidation resistance under both environments, but significant different oxidation characteristics, oxide film composition, and structure were obvious. In the steam experiment, selective intergranular oxidation was evident at relatively low temperatures, which was attributed to the preference absorption of supercritical water molecules at the grain boundary. Conversely, a double-layer structure of outer Fe₂O₃ and a small amount of Fe₃O₄ and inner Cr₂O₃ was formed uniformly at 800 °C. In the high-temperature atmosphere experiment, a protective chromium film was dominant at 650–700 °C, and a loose multicomponent oxide film was formed at 750–800 °C, primarily consisting of Cr₂O₃, spinel FeCr₂O₄, and CuO. Full article