High velocity arc spraying was used to prepare FeCrAl/Al composite coating on Q235 steel substrate by simultaneously spraying FeCrAl wire as the anode and Al wire as the cathode. The composite coating was sprayed with varying voltage and current to o...
The 2011 Fukushima accident highlighted the vulnerability of traditional Zr alloy fuel cladding under loss-of-coolant accident (LOCA) conditions, prompting the development of accident-tolerant fuel (ATF) systems. A promising near-term solution involv...
Steel components in thermal power plants are vulnerable to severe wear and wall thinning induced by the high-velocity impact of pulverized coal, which significantly compromises their service life and structural integrity. To address this issue, a TiC...
Seven FeCrAlY-Al2O3 nanoceramic composite coatings are deposited on F/M steel via plasma spraying and laser remelting. A systematic investigation is conducted to examine the dependence of microstructure, mechanical properties, and lead–bismuth...
To enhance high-temperature wear resistance of H13 steel, laser cladding was used to prepare a high-entropy alloy + carbide composite coating. The microstructure and high-temperature wear resistance of the composite coating were systematically analyz...
Atmospheric plasma-sprayed FeCrAl coatings possess heterogeneous lamellar structures whose characterization is important for interpreting friction and wear. This study compared four as-sprayed FeCrAl coatings produced at nominal powder feed rates of...
In this work, the effect of high-entropy alloy powder preparation on the coatings deposited via high-velocity oxygen fuel sprayings was studied. The powders of FeNiCoCrMo0.5Al1.3 composition were prepared by milling and gas atomization. The structure...
Here, we report the preparation, characterization, and performance of reforming propane and n-butane into a syngas of composite structured M/Ce0.75Zr0.25O2/Al2O3/FeCrAl (M = 0.46 wt.% Pt, 0.24 wt.% Rh, and 0.24 wt.% Ru) catalysts. The catalysts are c...
Intermetallic compounds formed during heat treatment of alloy coatings affect the coating structure and properties. In order to determine the phase changes and coating performance, FeCrAl (Fe Bal., Cr 26 wt.%, Al 6 wt.%) and Al (99.9 wt.%) coating wa...
Molecular dynamics simulations were performed to examine the temperature-dependent nanoindentation response of aluminum substrates coated with amorphous or crystalline equiatomic FeNiCrCo layers. The study extends our previous 300 K baseline analysis...
Iron and chromium based alloys have found wide application in various fields of science and technology. A primary carrier based on Fe-Cr-Al alloy is used in block catalysts for high-temperature hydrocarbon conversion, in production of block metal cat...
In this study, a high entropy composite coating was synthesized by oxidizing a high entropy alloy, AlCrFeCoNi, at elevated temperatures in a pure oxygen atmosphere. X-Ray diffraction (XRD) analysis revealed that the prepared material was a dual-phase...
Laser cladding is an effective surface engineering technique to enhance the high-temperature performance of metallic materials. In this work, a Cr-Al-C composite coating was in situ fabricated on H13 steel by laser cladding to alleviate the performan...
Through laser metal deposition, attempts were made to coat AlCoCrFeNi, a high-entropy alloy (HEA), on an AISI 304 stainless steel substrate to integrate their properties. However, the direct coating of the AlCoCrFeNi HEA on the AISI 304 substrate was...
Fe901/Al2O3 metal matrix composite (MMC) coatings were deposited on the surface of 45 steel via electromagnetic field (EF)-assisted laser cladding technology. The influences of EF on the microstructure, phase composition, microhardness, and wear resi...
Excellent coating adhesion is a crucial requirement for monolithic catalysts. Within this investigation, a Design of Experiments (DOEs) Taguchi approach was leveraged to construct a 9-factor-3-level matrix encompassing 27 parallel experiments. This f...
AlCoCrFeNi coatings were electrospark-deposited (ESD) on H13 steel substrates, and their nano-mechanical and tribological properties under a load of 2 N, 4 N, 6 N, 8 N, and 10 N were investigated by utilizing a nanoindentation instrument and a recipr...
Ni-based composite coatings reinforced by high-entropy intermetallic compounds (HEICs) were prepared by detonation spraying (DS) on low alloy steel substrates. To this end, first (Ti-Nb)(V-Cr-Ni-Fe) and Al3(TiZrNbCrHfTa) HEIC powders were fabricated...
Quasicrystalline Al93Fe3Cr2Ti2 (at.%) gas-atomized powders, which exhibit a metastable composite microstructure, were used to produce coatings by cold spray additive manufacturing processing (CSAM) using different processing parameters. The metastabl...
AlCoCrFeNiNbx (x in molar ratio x = 0, 0.25, 0.5, 0.75, and 1.0) high-entropy alloy (HEA) coatings were manufactured on 304 stainless steel by laser cladding. The constituent phases, microstructures, chemical composition, micro-hardness and wear resi...
This study examines the effects of different addition levels of tungsten (W) content on the microstructure, corrosion resistance, wear resistance, microhardness, and phase composition of coatings made from FeCoCrNiAl high-entropy alloy (HEA) using th...
Eutectic high-entropy alloy (EHEA) has an outstanding combination of high strength and excellent ductility due to its dual-phase structure. In this study, AlCoCrFeNi2.1 coatings on stainless steel substrates and bulk AlCoCrFeNi2.1 alloys were prepare...
In this paper, a brake cylinder coating comprising composite material of Fe3Al and Cr3C2 mixed powder was prepared by laser cladding onto carbon structural steel. The microstructure of the cladding materials was investigated through X-ray diffraction...
The non-equiatomic Al0.32CrFeTi0.73(Ni1.50−xMox) (x = 0, 0.23) high-entropy alloy (HEA) coatings were prepared by the high-velocity oxygen fuel (HVOF) method. The microstructures and corrosion behaviors of the HVOF-prepared coatings were invest...
High-entropy alloy (HEA) coatings of CoCrFeNiTiAlx (x = 0, 0.5, 1, 1.5, 2) were prepared on the surface of AISI1045 steel by laser cladding. The effects of the Al content on the microstructure, composition, phase constitution, and wear and corrosion...
The dilution rate has a significant impact on the composition and microstructure of the coatings, and the dilution rate and process parameters have a complex coupling relationship. In this study, three process parameters, namely laser power, powder f...
Adding TiC particles into iron aluminide coatings has been found to improve its wear resistance, but its corrosion behavior is less known. In this study, the corrosion behavior of Fe3Al/TiC and Fe3Al-Cr/TiC composite coatings, prepared by high veloci...
Bulk cobalt- and nickel-based metallic materials exhibit superior resistance to cavitation erosion and sliding wear. Thus, thermally deposited High-Velocity Oxygen Fuel (HVOF) coatings seem promising for increasing the wear resistance of the bulk met...
Marine and coastal infrastructures usually suffer from synergetic effect of corrosion and wear known as tribocorrosion, which imposes strict requirements on the structural materials used. To overcome this problem, novel composite wear- and corrosion-...
The present study effectively produced a high-entropy alloy (HEA) coating of AlCrFeMnNi on AISI 304L steel using resonant ultrasonic vibration-assisted laser cladding (R-UVALC). An investigation was conducted to examine the impact of dilution rate on...
AlCoCrFeNi HEA powders were cladded onto AISI 1045 steel using EHLA and CLA, respectively. The phase composition, microstructure, micro/nanohardness, and corrosion resistance of the two coatings were compared and analyzed. The results show that the p...
The development of power engineering requires the introduction of new materials and technologies to improve the quality and durability of products. One promising direction is the creation of heat-protective coatings for the protection of working surf...
Cr3C2-NiCr coatings are greatly used to protect critical components in corrosive environments and to extend their lifetime and/or improve functional performance. However, the pores formed during spraying restrict the coating’s applicability area for...
In this study, powders based on a high-entropy AlCoCrFeNi alloy obtained by mechanical alloying were successfully applied to a 316L stainless steel substrate by detonation spraying under various conditions. Their microstructural features, phase compo...
To qualify high-entropy alloys (HEAs) as resource-saving and high-temperature wear-resistant coating materials, high-velocity oxygen fuel (HVOF) coatings produced from the inert gas-atomized powder of Al0.3CrFeCoNi, Al0.3CrFeCoNiNb0.5 and Al0.3CrFeCo...
In order to enhance the resistance of superalloys to high-temperature molten chloride salt corrosion, Fe-Al coatings were prepared on 310S and 347H stainless-steel surfaces via pack aluminizing. Then, the coatings were annealed at different temperatu...
This research focuses on the structural and bonding characteristics of the Al(111)/CrB2(0001) interface, aiming to clarify the adhesion mechanisms of CrB2 coatings on aluminum composites. Utilizing first-principles calculations grounded in density fu...
This study investigated the corrosion resistance of laser-cladded AlCoCrFeNi high-entropy alloy coatings with varying TiO2 content (0 wt.%, 0.5 wt.%, 1.0 wt.%, and 1.5 wt.%) in 3.5 wt.% NaCl solution. Optimal cladding parameters (1500 W, 40 mm/s, 11....
Fabrication of thick (more than 3 mm) hard coatings on Al-Mg alloys might provide better performance in terms of increased durability, wear resistance and hardness compared with the unmodified material. In this study we fabricated Al-Co-Cr-Fe-Mn-Ni h...
This study investigates the 55%Al-Zn-Si coating system. Using microstructural characterization and thermodynamic simulation, we systematically analyzed its microstructure formation, solidification behavior, and the regulatory effects of Cr, Nb, and V...
Cavitation corrosion resistant coatings are an excellent solution to the cavitation corrosion problem. High entropy alloys provide a new possibility for cavitation resistant coatings due to their excellent comprehensive performance. Laser cladding wa...
Previous studies have focused on the laser cladding of high-entropy alloys (HEAs) on untreated H13 steel, yielding promising results. However, there is limited research on laser cladding HEAs on heat-treated H13 steel, which is more common in the aut...
FeSiCr soft magnetic composites (SMCs) were fabricated by the sol-gel method, and an Al2O3/resin composite layer was employed as the insulation coating. By the decomposition of boehmite (AlOOH) gel into Al2O3 in the temperature range of 606–707...
The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 an...
One of the most promising applications of FeNiCoCrMoAl-based high-entropy alloy is the fabrication of protective coatings. In this work, gas-atomized powder of FeNiCoCrMo0.5Al1.3 composition was deposited via high-velocity oxygen fuel spraying. It wa...
In order to save the time and cost of friction and wear experiments, the coating composition (different contents of Al, Ti, and Cu elements), ratio of hardness and elastic modulus (H3/E2), vacuum heat treatment (VHT) temperature, and wear form were u...
The effect of steel substrates on the formation and deuterium permeation resistance of aluminide coatings for tritium permeation barrier applications was investigated. It was found that the average thickness and crystal structure of electrodeposited...
The ZrO2(MgO)/CaAl2O4+CaAl4O7 bilayer structure used for sulfur sensor was fabricated by the laser powder cladding (LPC) method using the MgO partially stabilized zirconia (2.7 wt% MgO-PSZ) as the substrate and the CaAl2O4 + CaAl4O7 composites as the...
High-entropy alloy (HEA) coatings have attracted significant attention in the nuclear power field due to their exceptional properties, showing great potential for accident-tolerant fuel (ATF) applications. In this study, novel AlCrFeMoZr HEA coatings...
This paper studies the microstructure, composition and properties of a Al0.25CoCrFeNiV high entropy alloy coating (HEAC) deposited by laser cladding on austenitic-grade stainless steel. Laser cladding was carried out in an argon atmosphere on a FL-Cl...
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