Editor’s Choice Articles

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

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15 pages, 4024 KiB  
Article
g-C3N4 Sensitized by an Indoline Dye for Photocatalytic H2 Evolution
by Yihang Chen, Yanfei Liu and Zhen Ma
Processes 2021, 9(6), 1055; https://doi.org/10.3390/pr9061055 - 17 Jun 2021
Cited by 4 | Viewed by 1966
Abstract
Protonated g-C3N4 (pCN) formed by treating bulk g-C3N4 with an aqueous HCl solution was modified with D149 dye, i.e., 5-[[4[4-(2,2-diphenylethenyl) phenyl]-1,2,3,3a,4,8b-hexahydrocyclopent[b]indol-7-yl] methylene]-2-(3-ethyl-4-oxo-2-thioxo-5-thiazolidinylidene)-4-oxo-thiazolidin-2-ylidenerhodanine, for photocatalytic water splitting (using Pt as a co-catalyst). The D149/pCN-Pt composite showed a much [...] Read more.
Protonated g-C3N4 (pCN) formed by treating bulk g-C3N4 with an aqueous HCl solution was modified with D149 dye, i.e., 5-[[4[4-(2,2-diphenylethenyl) phenyl]-1,2,3,3a,4,8b-hexahydrocyclopent[b]indol-7-yl] methylene]-2-(3-ethyl-4-oxo-2-thioxo-5-thiazolidinylidene)-4-oxo-thiazolidin-2-ylidenerhodanine, for photocatalytic water splitting (using Pt as a co-catalyst). The D149/pCN-Pt composite showed a much higher rate (2138.2 µmol·h−1·g−1) of H2 production than pCN-Pt (657.0 µmol·h−1·g−1). Through relevant characterization, the significantly high activity of D149/pCN-Pt was linked to improved absorption of visible light, accelerated electron transfer, and more efficient separation of charge carriers. The presence of both D149 and Pt was found to be important for these factors. A mechanism was proposed. Full article
(This article belongs to the Special Issue Redesign Processes in the Age of the Fourth Industrial Revolution)
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24 pages, 5375 KiB  
Article
Techno-Economic and Carbon Footprint Analyses of a Coke Oven Gas Reuse Process for Methanol Production
by Jean-François Portha, Wilmar Uribe-Soto, Jean-Marc Commenge, Solène Valentin and Laurent Falk
Processes 2021, 9(6), 1042; https://doi.org/10.3390/pr9061042 - 15 Jun 2021
Cited by 7 | Viewed by 3463
Abstract
This paper focuses on the best way to produce methanol by Coke Oven Gas (COG) conversion and by carbon dioxide capture. The COG, produced in steelworks and coking plants, is an interesting source of hydrogen that can be used to hydrogenate carbon dioxide, [...] Read more.
This paper focuses on the best way to produce methanol by Coke Oven Gas (COG) conversion and by carbon dioxide capture. The COG, produced in steelworks and coking plants, is an interesting source of hydrogen that can be used to hydrogenate carbon dioxide, recovered from flue gases, into methanol. The architecture of the reuse process is developed and the different process units are compared by considering a hierarchical decomposition. Two case studies are selected, process units are modelled, and flowsheets are simulated using computer-aided design software. A factorial techno-economic analysis is performed together with a preliminary carbon balance to evaluate the economic reliability and the environmental sustainability of the proposed solutions. The production costs of methanol are equal to 228 and 268 €/ton for process configurations involving, respectively, a combined methane reforming of COG and a direct COG separation to recover hydrogen. This cost is slightly higher than the current price of methanol on the market (about 204 €/ton for a process located in the USA in 2013). Besides, the second case study shows an interesting reduction of the carbon footprint with respect to reference scenarios. The carbon dioxide capture from flue gases together with COG utilization can lead to a competitive and sustainable methanol production process depending partly on a carbon tax. Full article
(This article belongs to the Special Issue Recent Advances in Carbon Dioxide Capture and Utilization)
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16 pages, 1476 KiB  
Article
Dark Fermentation of Sweet Sorghum Stalks, Cheese Whey and Cow Manure Mixture: Effect of pH, Pretreatment and Organic Load
by Margarita Andreas Dareioti, Aikaterini Ioannis Vavouraki, Konstantina Tsigkou, Constantina Zafiri and Michael Kornaros
Processes 2021, 9(6), 1017; https://doi.org/10.3390/pr9061017 - 9 Jun 2021
Cited by 16 | Viewed by 2764
Abstract
The aim of this study was to determine the optimal conditions for dark fermentation using agro-industrial liquid wastewaters mixed with sweet sorghum stalks (i.e., 55% sorghum, 40% cheese whey, and 5% liquid cow manure). Batch experiments were performed to investigate the effect of [...] Read more.
The aim of this study was to determine the optimal conditions for dark fermentation using agro-industrial liquid wastewaters mixed with sweet sorghum stalks (i.e., 55% sorghum, 40% cheese whey, and 5% liquid cow manure). Batch experiments were performed to investigate the effect of controlled pH (5.0, 5.5, 6.0, 6.5) on the production of bio-hydrogen and volatile fatty acids. According to the obtained results, the maximum hydrogen yield of 0.52 mol H2/mol eq. glucose was measured at pH 5.5 accompanied by the highest volatile fatty acids production, whereas similar hydrogen productivity was also observed at pH 6.0 and 6.5. The use of heat-treated anaerobic sludge as inoculum had a positive impact on bio-hydrogen production, exhibiting an increased yield of 1.09 mol H2/mol eq. glucose. On the other hand, the pretreated (ensiled) sorghum, instead of a fresh one, led to a lower hydrogen production, while the organic load decrease did not affect the process performance. In all experiments, the main fermentation end-products were volatile fatty acids (i.e., acetic, propionic, butyric), ethanol and lactic acid. Full article
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48 pages, 2228 KiB  
Review
Removal of Micropollutants by Ozone-Based Processes
by Ján Derco, Andreja Žgajnar Gotvajn, Oľga Čižmárová, Jozef Dudáš, Lenka Sumegová and Katarína Šimovičová
Processes 2021, 9(6), 1013; https://doi.org/10.3390/pr9061013 - 8 Jun 2021
Cited by 18 | Viewed by 4022
Abstract
Micropollutants and emerging substances pose a serious problem to environmental sustainability and remediation, due to their widespread use and applications in everyday life. This group of chemicals is diverse but with common toxic and harmful properties. Their concentration in the environment is often [...] Read more.
Micropollutants and emerging substances pose a serious problem to environmental sustainability and remediation, due to their widespread use and applications in everyday life. This group of chemicals is diverse but with common toxic and harmful properties. Their concentration in the environment is often very low; however, due to their recalcitrant nature, they are persistent in air, water, and soil. From an engineering point of view, the challenge is not straightforward. It is difficult to remove these contaminants from complex mixtures of substances by conventional methods used in wastewater and drinking water treatment. Ozonation and ozone-based AOPs are accepted processes of degradation of resistant substances or at least enhancement of their biodegradability. The aim of this review paper is to present research trends aimed at solving problems in the research and application of ozone-based processes in the removal of micropollutants from wastewater, thus preventing leakage of harmful substances into surface water, soil, and groundwater and facilitating the reuse of wastewater. Priority substances, micropollutants and emerging pollutants, as well as processes and technologies for their transformation and elimination, are briefly specified. Results obtained by the authors in solving research projects that were aimed at eliminating selected micropollutants by ozonation and ozone-based AOPs are also presented. This review focuses on selected alkylphenols, petroleum substances, and organochlorine pesticides. Full article
(This article belongs to the Section Environmental and Green Processes)
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13 pages, 2882 KiB  
Article
Mesoscale Morphologies of Nafion-Based Blend Membranes by Dissipative Particle Dynamics
by Unal Sen, Mehmet Ozdemir, Mustafa Erkartal, Alaattin Metin Kaya, Abdullah A. Manda, Ali Reza Oveisi, M. Ali Aboudzadeh and Takashi Tokumasu
Processes 2021, 9(6), 984; https://doi.org/10.3390/pr9060984 - 2 Jun 2021
Cited by 2 | Viewed by 2711
Abstract
Polymer electrolyte membrane (PEM) composed of polymer or polymer blend is a vital element in PEM fuel cell that allows proton transport and serves as a barrier between fuel and oxygen. Understanding the microscopic phase behavior in polymer blends is very crucial to [...] Read more.
Polymer electrolyte membrane (PEM) composed of polymer or polymer blend is a vital element in PEM fuel cell that allows proton transport and serves as a barrier between fuel and oxygen. Understanding the microscopic phase behavior in polymer blends is very crucial to design alternative cost-effective proton-conducting materials. In this study, the mesoscale morphologies of Nafion/poly(1-vinyl-1,2,4-triazole) (Nafion-PVTri) and Nafion/poly(vinyl phosphonic acid) (Nafion-PVPA) blend membranes were studied by dissipative particle dynamics (DPD) simulation technique. Simulation results indicate that both blend membranes can form a phase-separated microstructure due to the different hydrophobic and hydrophilic character of different polymer chains and different segments in the same polymer chain. There is a strong, attractive interaction between the phosphonic acid and sulfonic acid groups and a very strong repulsive interaction between the fluorinated and phosphonic acid groups in the Nafion-PVPA blend membrane. By increasing the PVPA content in the blend membrane, the PVPA clusters’ size gradually increases and forms a continuous phase. On the other hand, repulsive interaction between fluorinated and triazole units in the Nafion-PVTri blend is not very strong compared to the Nafion-PVPA blend, which results in different phase behavior in Nafion-PVTri blend membrane. This relatively lower repulsive interaction causes Nafion-PVTri blend membrane to have non-continuous phases regardless of the composition. Full article
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19 pages, 18879 KiB  
Article
Pressure Drops and Energy Consumption Model of Low-Scale Closed Circuit Cooling Towers
by Francisco Táboas and Francisco Vázquez
Processes 2021, 9(6), 974; https://doi.org/10.3390/pr9060974 - 31 May 2021
Cited by 4 | Viewed by 3776
Abstract
Heat transfer models of closed-circuit cooling towers are available in the literature. Using these models, traditional parametric studies show how the inlet conditions of the streams influence the cooling capacity. This type of analysis could yield to suboptimal operation of the cooling tower [...] Read more.
Heat transfer models of closed-circuit cooling towers are available in the literature. Using these models, traditional parametric studies show how the inlet conditions of the streams influence the cooling capacity. This type of analysis could yield to suboptimal operation of the cooling tower since optimal heat and mass transfer processes do not necessarily imply an energy efficient cooling device. The optimal design of closed-circuit cooling towers should include any evaluation of pressure loses associated with the three streams involved. Air-water biphasic pressure drop across tube bundles in such devices was not sufficiently investigated in literature. The proposed literature correlations depend on geometry parameters, and these parameters are not known. In this work, an experimental device has been designed and constructed to study pressure drops, and an energy consumption model has been developed. The pressure drop was successfully calculated modifying a general correlation proposed for two phase flow across tube bundles. The energy model results show that the optimum was obtained where the intube water Reynolds number is near the transition region, and at air velocities near 1 m/s. Full article
(This article belongs to the Special Issue Redesign Processes in the Age of the Fourth Industrial Revolution)
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12 pages, 1401 KiB  
Article
Automating Laboratory Processes by Connecting Biotech and Robotic Devices—An Overview of the Current Challenges, Existing Solutions and Ongoing Developments
by Ferdinand Biermann, Julius Mathews, Bastian Nießing, Niels König and Robert H. Schmitt
Processes 2021, 9(6), 966; https://doi.org/10.3390/pr9060966 - 29 May 2021
Cited by 12 | Viewed by 3902
Abstract
The constantly growing interest and range of applications of advanced cell, gene and regenerative therapies raise the need for efficient production of biological material and novel treatment technologies. Many of the production and manipulation processes of such materials are still manual and, therefore, [...] Read more.
The constantly growing interest and range of applications of advanced cell, gene and regenerative therapies raise the need for efficient production of biological material and novel treatment technologies. Many of the production and manipulation processes of such materials are still manual and, therefore, need to be transferred to a fully automated execution. Developers of such systems face several challenges, one of which is mechanical and communication interfaces in biotechnological devices. In the present state, many devices are still designed for manual use and rarely provide a connection to external software for receiving commands and sending data. However, a trend towards automation on the device market is clearly visible, and the communication protocol, Open Platform Communications Data Access (OPC DA), seems to become established as a standard in biotech devices. A rising number of vendors offer software for device control and automated processing, some of which even allow the integration of devices from multiple manufacturers. The high, application-specific need in functionalities, flexibility and adaptivity makes it difficult to find the best solution and, in many cases, leads to the creation of new custom-designed software. This report shall give an overview of existing technologies, devices and software for laboratory automation of biotechnological processes. Furthermore, it presents an outlook for possible future developments and standardizations. Full article
(This article belongs to the Special Issue Cell, Gene and Regenerative Therapy Processes)
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20 pages, 5603 KiB  
Article
Development of a Nanocrystal Formulation of a Low Melting Point API Following a Quality by Design Approach
by Andreas Ouranidis, Nikos Gkampelis, Catherine Markopoulou, Ioannis Nikolakakis and Kyriakos Kachrimanis
Processes 2021, 9(6), 954; https://doi.org/10.3390/pr9060954 - 27 May 2021
Cited by 7 | Viewed by 3354
Abstract
Preparation of nanocrystal formulations by wet media milling and spray-drying is a reliable technique to enhance dissolution and ameliorate absorption limitations of poorly soluble BCS II drugs. However, when thermosensitive compositions are dried at high temperatures, the risks of particle aggregation and thermal [...] Read more.
Preparation of nanocrystal formulations by wet media milling and spray-drying is a reliable technique to enhance dissolution and ameliorate absorption limitations of poorly soluble BCS II drugs. However, when thermosensitive compositions are dried at high temperatures, the risks of particle aggregation and thermal degradation must be considered. The present study investigates the effects of nanosuspension formulation variables when performing the spray drying process at equidistant temperatures above and below the melting point. Towards this purpose, Fenofibrate is exploited as a model drug of unfavorable pharmacokinetic profile and low melting point (79–82 °C), properties that render thermal processing a nontrivial task. Rationalizing the system’s behavior by combining molecular simulations with QbD methodology, the preparation of stable nanocrystals can be “steered” in order to avoid undesirable melting. The statistically resolved operational conditions showed that Fenofibrate Critical Quality Attribute–compliant nanosuspensions i.e., bearing hydrodynamic diameter and ζ-potential of 887 nm and −16.49 mV, respectively, were obtained by wet milling drug to Pharmacoat and mannitol weighted optimum ratios of 4.075% and 0.75%, after spray drying at the desired temperature of 77 °C. In conclusion, we present a quality assurance methodology of nano-comminution generally applicable for thermo-labile BCS II drugs. Full article
(This article belongs to the Section Pharmaceutical Processes)
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19 pages, 3374 KiB  
Article
Heat Transfer Coefficient Estimation and Performance Evaluation of Shell and Tube Heat Exchanger Using Flue Gas
by Xuejun Qian, Seong W. Lee and Yulai Yang
Processes 2021, 9(6), 939; https://doi.org/10.3390/pr9060939 - 26 May 2021
Cited by 24 | Viewed by 8512
Abstract
In the past few decades, water and air were commonly used as working fluid to evaluate shell and tube heat exchanger (STHE) performance. This study was undertaken to estimate heat transfer coefficients and evaluate performance in the pilot-scale twisted tube-based STHE using the [...] Read more.
In the past few decades, water and air were commonly used as working fluid to evaluate shell and tube heat exchanger (STHE) performance. This study was undertaken to estimate heat transfer coefficients and evaluate performance in the pilot-scale twisted tube-based STHE using the flue gas from biomass co-combustion as working fluid. Theoretical calculation along with experimental results were used to calculate the specific heat of flue gas. A simplified model was then developed from the integration of two heat transfer methods to predict the overall heat transfer coefficient without tedious calculation of individual heat transfer coefficients and fouling factors. Performance including water and trailer temperature, heat load, effectiveness, and overall heat transfer coefficient were jointly investigated under variable operating conditions. Results indicated that the specific heat of flue gas from co-combustion ranging between 1.044 and 1.338 kJ/kg·K while specific heat was increased by increasing flue gas temperature and decreasing excess air ratio. The developed mathematical model was validated to have relatively small errors to predict the overall heat transfer coefficient. A flue gas mass flow rate of 61.3–98.8 kg/h, a water flow rate of 13.7–14.1 L/min, and a parallel arrangement of two water-to-air heaters in an empty trailer were found to be optimal conditions for space heating purpose. In addition, a lower poultry litter feeding rate decreased heat loss of flue gas and increased heat gain of water, while a lower water flow rate also provided a lower maximum possible heat transfer rate with a higher actual heat transfer rate to quickly achieve heat equilibrium that ultimately improves the performance. This study demonstrates the possibility of collecting residual heat from the flue gas using the pilot-scale STHE system while outlining a systematic approach and process for evaluating its performance. Full article
(This article belongs to the Special Issue CFD Applications in Energy Engineering Research and Simulation)
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23 pages, 12042 KiB  
Article
Calcium Carbonate as Functional Filler in Polyamide 12-Manipulation of the Thermal and Mechanical Properties
by Fabio Ippolito, Gunter Hübner, Tim Claypole and Patrick Gane
Processes 2021, 9(6), 937; https://doi.org/10.3390/pr9060937 - 26 May 2021
Cited by 3 | Viewed by 3865
Abstract
Adjusting the thermal response properties of a polymeric compound can significantly improve the usability in a selective laser-sintering process. As previously shown, combining a precise amount of coarse and narrow size distribution fine calcium carbonate fillers results in a potential optimization of the [...] Read more.
Adjusting the thermal response properties of a polymeric compound can significantly improve the usability in a selective laser-sintering process. As previously shown, combining a precise amount of coarse and narrow size distribution fine calcium carbonate fillers results in a potential optimization of the thermal properties of a polyamide 12 matrix. Additionally, up to 60% of the normally associated lost ductility can be re-gained by surface modification, thus functionalizing the filler. To optimize the functionality further this study combines a precisely defined particle size ratio of fillers adopting a specially selected surface modification using amino hexanoic acid. Morphology of the carbonate filler was also investigated. The range of effect of each parameter on the thermal response and mechanical properties was studied. The results show that the thermal properties have large potential to be optimized, without reducing the ductility significantly, by adjusting the morphology and size ratio of coarse and fine filler particles. The compound properties were demonstrated using a twin-screw extruder, indicating the potential for producing a preparate composite for additive manufacturing. Full article
(This article belongs to the Special Issue Particulate-Filled Advanced Polymer Composites)
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23 pages, 1221 KiB  
Article
Multi-Step Subcritical Water Extracts of Fucus vesiculosus L. and Codium tomentosum Stackhouse: Composition, Health-Benefits and Safety
by Cristina Soares, Paula Paíga, Marta Marques, Tânia Neto, Ana Paula Carvalho, Alexandre Paiva, Pedro Simões, Leonor Costa, Ana Bernardo, Naiara Fernández, Edgar Pinto, Agostinho Almeida, Maria Rosário Bronze, Cristina Delerue-Matos and Clara Grosso
Processes 2021, 9(5), 893; https://doi.org/10.3390/pr9050893 - 19 May 2021
Cited by 21 | Viewed by 3957
Abstract
Mental health and active aging are two of the main concerns in the 21st century. To search for new neuroprotective compounds, extracts of Codium tomentosum Stackhouse and Fucus vesiculosus L. were obtained through multi-step (four step) subcritical water extraction using a temperature gradient. [...] Read more.
Mental health and active aging are two of the main concerns in the 21st century. To search for new neuroprotective compounds, extracts of Codium tomentosum Stackhouse and Fucus vesiculosus L. were obtained through multi-step (four step) subcritical water extraction using a temperature gradient. The safety assessment of the extracts was performed by screening pharmaceutical compounds and pesticides by UHPLC-MS/MS, and iodine and arsenic levels by ICP-MS. Although the extracts were free of pharmaceutical compounds and pesticides, the presence of arsenic and high iodine contents were found in the first two extraction steps. Thus, the health-benefits were only evaluated for the fractions obtained in steps 3 and 4 from the extraction process. These fractions were tested against five brain enzymes implicated in Alzheimer’s, Parkinson’s, and major depression etiology as well as against reactive oxygen and nitrogen species, having been observed a strong enzyme inhibition and radical scavenging activities for the step 4 fractions from both seaweed species. Regarding the variation of the chemical composition during the extraction, step 1 fractions were the richest in phenolic compounds. With the increase in temperature, Maillard reaction, caramelization and thermo-oxidation occurred, and the resulting products positively affected the antioxidant capacity and the neuroprotective effects. Full article
(This article belongs to the Section Biological Processes and Systems)
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13 pages, 1719 KiB  
Article
A Food-Grade Resin with LDH–Salicylate to Extend Mozzarella Cheese Shelf Life
by Laura Quintieri, Valeria Bugatti, Leonardo Caputo, Luigi Vertuccio and Giuliana Gorrasi
Processes 2021, 9(5), 884; https://doi.org/10.3390/pr9050884 - 18 May 2021
Cited by 6 | Viewed by 2649
Abstract
Mozzarella cheese can be considered by far the world’s most popular Italian dairy product. Extending the shelf life of mozzarella cheese is an important issue in the dairy industry due to the high risk of contamination by several bacteria species, including spoilage pseudomonads. [...] Read more.
Mozzarella cheese can be considered by far the world’s most popular Italian dairy product. Extending the shelf life of mozzarella cheese is an important issue in the dairy industry due to the high risk of contamination by several bacteria species, including spoilage pseudomonads. In this work, active packaging was prepared by coating traditional polyethylene terephthalate (PET) containers of “ovoline” mozzarella cheese with a food-grade resin mixed with a layered double hydroxide (LDH) in which salicylate anion was intercalatedby ionic exchange.. This antimicrobial molecule is listed in EC-Directive 10/2011/EC of 14 January 2011. Morphological arrangement of the molecule into the LDH layers was evaluated by X-ray diffraction (XRD) and controlled release followed by UV spectroscopy. Then, active trays were used to pack the mozzarella cheeses stored for 20 days at 4 °C and under thermal abuse (15 °C). Samples from both conditions showed coliform reduction (by ca. 2 log CFU/g) throughout the storage period. Depending on temperature, total mesophilic aerobic bacteria, Pseudomonas spp., yeasts, and mold loads were reduced in the first 3 days; at 4 °C. Slower acidification and lower proteolysis were also found in treated samples in comparison to control ones. The fitting of the Gompertz function to coliforms and spoilage pseudomonads highlighted an increase in the shelf life of mozzarella cheese of ca. 2 days at 4 °C. These results suggest that salicylate–LDH-coated PET may be applied to extend the shelf-life of mozzarella cheese and also counteract its spoilage if accidental interruptions to refrigeration occur. Full article
(This article belongs to the Special Issue Advances of Antimicrobial in Bioengineering)
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16 pages, 1332 KiB  
Article
Optimization and Analysis of Liquid Anaerobic Co-Digestion of Agro-Industrial Wastes via Mixture Design
by Roberto Eloy Hernández Regalado, Tobias Weide, Daniel Baumkötter, Lukas Wettwer, Jurek Häner, Elmar Brügging and Jens Tränckner
Processes 2021, 9(5), 877; https://doi.org/10.3390/pr9050877 - 17 May 2021
Cited by 4 | Viewed by 2395
Abstract
Anaerobic co-digestion (AcoD) is a widely employed technique to produce biogas from simultaneous digestion of various biomasses. However, the selection of the optimal proportions of the substrates in the mixtures presents a challenge. This research used a mixture design to investigate the interactions [...] Read more.
Anaerobic co-digestion (AcoD) is a widely employed technique to produce biogas from simultaneous digestion of various biomasses. However, the selection of the optimal proportions of the substrates in the mixtures presents a challenge. This research used a mixture design to investigate the interactions between the liquid fraction of piglet manure (PM), cow manure (CWM), and starch wastewater (SWW). A modified Gompertz model was used to identify the statistically significant parameters of the methane production curves. The optimal compositions of the mixtures were identified based on multi-objective optimization of the maximal methane yield (YCH4) and maximal methane specific production rate (rCH4) parameters. The study was validated using a double mixture of PM and CWM and a triple mixture. The estimated degradation rates for both mixtures were faster than the predicted ones. The absolute relative errors of rCH4 were 27.41% for the double mixture and 5.59% for the triple mixture, while the relative errors of YCH4 were 4.64% for the double mixture and 10.05% for the triple mixture. These relative errors are within the normal limits of a process with high variability like AD. Thus, mixture design supported by the tested models is suitable for the definition of practically advisable mixtures of substrates. Full article
(This article belongs to the Special Issue Bioprocess Design and Optimization)
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14 pages, 366 KiB  
Article
Optimization of Methanol Synthesis under Forced Periodic Operation
by Carsten Seidel, Daliborka Nikolić, Matthias Felischak, Menka Petkovska, Andreas Seidel-Morgenstern and Achim Kienle
Processes 2021, 9(5), 872; https://doi.org/10.3390/pr9050872 - 15 May 2021
Cited by 9 | Viewed by 2645
Abstract
Traditionally, methanol is produced in large amounts from synthesis gas with heterogeneous Cu/ZnO/Al2O3 catalysts under steady state conditions. In this paper, the potential of alternative forced periodic operation modes is studied using numerical optimization. The focus is a well-mixed isothermal [...] Read more.
Traditionally, methanol is produced in large amounts from synthesis gas with heterogeneous Cu/ZnO/Al2O3 catalysts under steady state conditions. In this paper, the potential of alternative forced periodic operation modes is studied using numerical optimization. The focus is a well-mixed isothermal reactor with two periodic inputs, namely, CO concentration in the feed and total feed flow rate. Exploiting a detailed kinetic model which also describes the dynamics of the catalyst, a sequential NLP optimization approach is applied to compare optimal steady state solutions with optimal periodic regimes. Periodic solutions are calculated using dynamic optimization with a periodicity constraint. The NLP optimization is embedded in a multi-objective optimization framework to optimize the process with respect to two objective functions and generate the corresponding Pareto fronts. The first objective is the methanol outlet flow rate. The second objective is the methanol yield based on the total carbon in the feed. Additional constraints arising from the complex methanol reaction and the practical limitations are introduced step by step. The results show that significant improvements for both objective functions are possible through periodic forcing of the two inputs considered here. Full article
(This article belongs to the Special Issue Redesign Processes in the Age of the Fourth Industrial Revolution)
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12 pages, 8312 KiB  
Article
Lessons Learned from 10 Years of ANITA Mox for Sidestream Treatment
by Romain Lemaire and Magnus Christensson
Processes 2021, 9(5), 863; https://doi.org/10.3390/pr9050863 - 14 May 2021
Cited by 8 | Viewed by 3621
Abstract
When a wastewater treatment plant (WWTP) uses anaerobic digestion (AD) on its sludge treatment line, the opportunity to install a sidestream deammonification process for the cost-effective removal of the N-rich reject water load generated by the sludge digester should be considered. In this [...] Read more.
When a wastewater treatment plant (WWTP) uses anaerobic digestion (AD) on its sludge treatment line, the opportunity to install a sidestream deammonification process for the cost-effective removal of the N-rich reject water load generated by the sludge digester should be considered. In this context, the ANITA™ Mox process based on the moving bed biofilm reactor (MBBR) technology has been implemented at more than 30 full-scale facilities over the last 10 years to treat reject water from conventional AD or after thermal hydrolysis process (THP) to reduce the N-load and associated treatment costs on the WWTP. This paper reviews the lessons learned in the implementation of the ANITA™ Mox process at several WWTP in the US, Europe, and Australia. Full article
(This article belongs to the Special Issue Anammox-Based Processes for Wastewater Treatment)
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13 pages, 1013 KiB  
Article
In Situ Bio-Methanation Modelling of a Randomly Packed Gas Stirred Tank Reactor (GSTR)
by Leone Mazzeo, Antonella Signorini, Giuseppe Lembo, Irene Bavasso, Luca Di Palma and Vincenzo Piemonte
Processes 2021, 9(5), 846; https://doi.org/10.3390/pr9050846 - 12 May 2021
Cited by 5 | Viewed by 2334
Abstract
In situ Bio-Methanation (BM) is a recently developed biogas upgrading technique which finds application also in the Power to Gas (P2G) field. In this study a novel configuration of BM digester, the randomly packed Gas Stirred Tank Reactor (GSTR), was modelled. A 49 [...] Read more.
In situ Bio-Methanation (BM) is a recently developed biogas upgrading technique which finds application also in the Power to Gas (P2G) field. In this study a novel configuration of BM digester, the randomly packed Gas Stirred Tank Reactor (GSTR), was modelled. A 49 L reactor, in thermophilic conditions (55 °C) and at atmospheric pressure, was filled up with random packing on which the microbial populations could adhere. The feedstock used was Second Cheese Whey (SCW), liquid waste of cheese factories, rich in lactose (38 g/L), and its flowrate was chosen to obtain a Hydraulic Retention Time (HRT) of 30 days. The process was analyzed for different hydrogen inlet flowrates of 10 mL/min and 50 mL/min. The produced biogas was also recirculated in the reactor in order to transfer, into the liquid phase, as much hydrogen as possible. The model parameters were estimated by means of stationary state information of the reactor working without hydrogen injection, while a dynamical fitting was necessary to evaluate the value of the hydrogen mass transfer coefficient during BM. The model well described the reactor behavior and, by means of a dimensionless analysis in which the numbers of Stanton (St) and β were defined, it was found out that the mass transfer coefficient is the limiting step of the process. Full article
(This article belongs to the Special Issue Modelling and Optimization of Chemical Reactors)
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16 pages, 5193 KiB  
Article
Simulation of Shear-Thickening Liquid Transfer between U-Shaped Cell and Flat Plate
by Ling Dong, Jiefang Xing, Shuang Wu, Xiaomin Guan and Hongjuan Zhu
Processes 2021, 9(5), 838; https://doi.org/10.3390/pr9050838 - 11 May 2021
Cited by 4 | Viewed by 2043
Abstract
Based on the actual measurement of the shear-thickening properties of water-based inks, in order to improve the ink transfer rate, the PLIC (Piecewise Linear Interface Construction) interface tracking method and the VOF (Volume of Fluid) method are used to simulate the transfer process [...] Read more.
Based on the actual measurement of the shear-thickening properties of water-based inks, in order to improve the ink transfer rate, the PLIC (Piecewise Linear Interface Construction) interface tracking method and the VOF (Volume of Fluid) method are used to simulate the transfer process of the shear-thickening liquid between the U-shaped cell and the upwardly moving plate. The effects of substrate surface wettability, cell contact angle, and cell depth on liquid transfer were studied. The results showed that all can increase the liquid transfer rate, and the change of the cell contact angle also led to the difference in the breaking time of the liquid filament. In addition, the shallow plate effect was discovered in the study of cell depth. The shallow plate effect is a phenomenon by which the amount of liquid transferred and the liquid transfer rate are greatly improved when the depth of the cell decreases to a certain limit value. In addition, for the U-shaped cell, the optimization method combining the shallow printing plate effect and fillet can greatly improve the liquid transfer rate and solve the undesirable problems such as plate blocking. After optimization, a liquid transfer rate of about 85% can be achieved. Full article
(This article belongs to the Section Advanced Digital and Other Processes)
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13 pages, 1469 KiB  
Article
Time-Dependent Viscous Flow Behavior of a Hydrophobic Fumed Silica Suspension
by Jorge H. Sánchez, Francisco J. Rubio-Hernández and Nicolás M. Páez-Flor
Processes 2021, 9(5), 807; https://doi.org/10.3390/pr9050807 - 5 May 2021
Cited by 4 | Viewed by 2008
Abstract
The viscous flow behavior of a 12.5 vol% hydrophobic fumed silica (Aerosil® R816) suspension in polypropylene glycol of low molecular weight (PPG400) was studied in a stress-controlled rheometer. The steady flow curve showed shear thickening between two shear thinning regions. Time-dependent viscosity [...] Read more.
The viscous flow behavior of a 12.5 vol% hydrophobic fumed silica (Aerosil® R816) suspension in polypropylene glycol of low molecular weight (PPG400) was studied in a stress-controlled rheometer. The steady flow curve showed shear thickening between two shear thinning regions. Time-dependent viscosity response provoked by step changes in shear stresses corresponding to the shear-thickening region apparently agrees with thixotropic behavior just after the very initial stages are surpassed. Almost instantaneous jamming can justify misinterpretation of the results. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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17 pages, 2880 KiB  
Article
Scaling-Up and Long-Term Operation of a Full-Scale Two-Stage Partial Nitritation-Anammox System Treating Landfill Leachate
by Albert Magrí, Maël Ruscalleda, Albert Vilà, Tiago R. V. Akaboci, M. Dolors Balaguer, Josep M. Llenas and Jesús Colprim
Processes 2021, 9(5), 800; https://doi.org/10.3390/pr9050800 - 1 May 2021
Cited by 19 | Viewed by 3119
Abstract
(1) Background: Biological treatment of leachate in landfill sites using anaerobic ammonium oxidation (anammox) is challenging because of the intrinsic characteristics of this complex wastewater. In this work, the scale-up and subsequent full-scale implementation of the PANAMMOX® technology (LEQUIA Research Group, Girona, [...] Read more.
(1) Background: Biological treatment of leachate in landfill sites using anaerobic ammonium oxidation (anammox) is challenging because of the intrinsic characteristics of this complex wastewater. In this work, the scale-up and subsequent full-scale implementation of the PANAMMOX® technology (LEQUIA Research Group, Girona, Catalonia, Spain) are presented as a case study to achieve long-term nitrogen (N) removal from mature leachate mostly through a completely autotrophic pathway. (2) Methods: The treatment system consists of two sequencing batch reactors (SBRs) running in series to individually operate partial nitritation (PN) and anammox (A). Following biological treatment, physicochemical oxidation (i.e., Fenton-based process) was used to remove the remaining non-biodegradable organic matter. A cost analysis comparative was conducted in relation to the former technology used on-site for treating the leachate. (3) Results: The scale-up of the process from pilot- to full-scale was successfully achieved, finally reaching an average removal of 7.4 kg N/d. The composition of the leachate changed over time, but especially once the landfill site stopped receiving solid waste (this fact involved a marked increase in the strength of the leachate). The adjustment of the alkalinity-to-ammonium ratio before feeding PN-SBR helped to improve the N-removal efficiency. Values of conductivity above 25 mS/cm in A-SBR could negatively affect the performance of the anammox process, making it necessary to consider a dilution strategy according to the on-line monitoring of this parameter. The analysis of the operational costs showed that by implementing the PANAMMOX® technology (LEQUIA Research Group, Girona, Catalonia, Spain) in the landfill site, savings up to 32% were achievable. (4) Conclusions: Treatment of mature landfill leachate in such a two-stage PN-A system was demonstrated as feasible and economically appealing despite the complexity of this industrial wastewater. Accurate expert supervision of the process was a key factor to reaching good performances. Full article
(This article belongs to the Special Issue Anammox-Based Processes for Wastewater Treatment)
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10 pages, 638 KiB  
Article
Hydrophobic Deep Eutectic Solvents for the Recovery of Bio-Based Chemicals: Solid–Liquid Equilibria and Liquid–Liquid Extraction
by Thomas Brouwer, Bas C. Dielis, Jorrit M. Bock and Boelo Schuur
Processes 2021, 9(5), 796; https://doi.org/10.3390/pr9050796 - 30 Apr 2021
Cited by 18 | Viewed by 4487
Abstract
The solid–liquid equilibrium (SLE) behavior and liquid–liquid extraction (LLX) abilities of deep eutectic solvents (DESs) containing (a) thymol and L-menthol, and (b) trioctylphosphine oxide (TOPO) and L-menthol were evaluated. The distribution coefficients (KD) were determined for the solutes relevant for two [...] Read more.
The solid–liquid equilibrium (SLE) behavior and liquid–liquid extraction (LLX) abilities of deep eutectic solvents (DESs) containing (a) thymol and L-menthol, and (b) trioctylphosphine oxide (TOPO) and L-menthol were evaluated. The distribution coefficients (KD) were determined for the solutes relevant for two biorefinery cases, including formic acid, levulinic acid, furfural, acetic acid, propionic acid, butyric acid, and L-lactic acid. Overall, for both cases, an increasing KD was observed for both DESs for acids increasing in size and thus hydrophobicity. Furfural, being the most hydrophobic, was seen to extract the highest KD (for DES (a) 14.2 ± 2.2 and (b) 4.1 ± 0.3), and the KD of lactic acid was small, independent of the DESs (DES (a) 0.5 ± 0.07 and DES (b) 0.4 ± 0.05). The KD of the acids for the TOPO and L-menthol DES were in similar ranges as for traditional TOPO-containing composite solvents, while for the thymol/L-menthol DES, in the absence of the Lewis base functionality, a smaller KD was observed. The selectivity of formic acid and levulinic acid separation was different for the two DESs investigated because of the acid–base interaction of the phosphine group. The thymol and L-menthol DES was selective towards levulinic acid (Sij = 9.3 ± 0.10, and the TOPO and L-menthol DES was selective towards FA (Sij = 2.1 ± 0.28). Full article
(This article belongs to the Section Chemical Processes and Systems)
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16 pages, 4666 KiB  
Article
A Novel Autoregressive Rainflow—Integrated Moving Average Modeling Method for the Accurate State of Health Prediction of Lithium-Ion Batteries
by Junhan Huang, Shunli Wang, Wenhua Xu, Weihao Shi and Carlos Fernandez
Processes 2021, 9(5), 795; https://doi.org/10.3390/pr9050795 - 30 Apr 2021
Cited by 8 | Viewed by 2304
Abstract
The accurate estimation and prediction of lithium-ion battery state of health are one of the important core technologies of the battery management system, and are also the key to extending battery life. However, it is difficult to track state of health in real-time [...] Read more.
The accurate estimation and prediction of lithium-ion battery state of health are one of the important core technologies of the battery management system, and are also the key to extending battery life. However, it is difficult to track state of health in real-time to predict and improve accuracy. This article selects the ternary lithium-ion battery as the research object. Based on the cycle method and data-driven idea, the improved rain flow counting algorithm is combined with the autoregressive integrated moving average model prediction model to propose a new prediction for the battery state of health method. Experiments are carried out with dynamic stress test and cycle conditions, and a confidence interval method is proposed to fit the error range. Compared with the actual value, the method proposed in this paper has a maximum error of 5.3160% under dynamic stress test conditions, a maximum error of 5.4517% when the state of charge of the cyclic conditions is used as a sample, and a maximum error of 0.7949% when the state of health under cyclic conditions is used as a sample. Full article
(This article belongs to the Special Issue Monitoring and Simulation for Battery System)
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79 pages, 10649 KiB  
Review
Capture and Reuse of Carbon Dioxide (CO2) for a Plastics Circular Economy: A Review
by Laura Pires da Mata Costa, Débora Micheline Vaz de Miranda, Ana Carolina Couto de Oliveira, Luiz Falcon, Marina Stella Silva Pimenta, Ivan Guilherme Bessa, Sílvio Juarez Wouters, Márcio Henrique S. Andrade and José Carlos Pinto
Processes 2021, 9(5), 759; https://doi.org/10.3390/pr9050759 - 26 Apr 2021
Cited by 41 | Viewed by 17159
Abstract
Plastic production has been increasing at enormous rates. Particularly, the socioenvironmental problems resulting from the linear economy model have been widely discussed, especially regarding plastic pieces intended for single use and disposed improperly in the environment. Nonetheless, greenhouse gas emissions caused by inappropriate [...] Read more.
Plastic production has been increasing at enormous rates. Particularly, the socioenvironmental problems resulting from the linear economy model have been widely discussed, especially regarding plastic pieces intended for single use and disposed improperly in the environment. Nonetheless, greenhouse gas emissions caused by inappropriate disposal or recycling and by the many production stages have not been discussed thoroughly. Regarding the manufacturing processes, carbon dioxide is produced mainly through heating of process streams and intrinsic chemical transformations, explaining why first-generation petrochemical industries are among the top five most greenhouse gas (GHG)-polluting businesses. Consequently, the plastics market must pursue full integration with the circular economy approach, promoting the simultaneous recycling of plastic wastes and sequestration and reuse of CO2 through carbon capture and utilization (CCU) strategies, which can be employed for the manufacture of olefins (among other process streams) and reduction of fossil-fuel demands and environmental impacts. Considering the previous remarks, the present manuscript’s purpose is to provide a review regarding CO2 emissions, capture, and utilization in the plastics industry. A detailed bibliometric review of both the scientific and the patent literature available is presented, including the description of key players and critical discussions and suggestions about the main technologies. As shown throughout the text, the number of documents has grown steadily, illustrating the increasing importance of CCU strategies in the field of plastics manufacture. Full article
(This article belongs to the Special Issue Feature Review Papers in Advanced Process Systems Engineering)
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19 pages, 7441 KiB  
Article
Flow Field Effect on the Performance of Direct Formic Acid Membraneless Fuel Cells: A Numerical Study
by Jin-Cherng Shyu and Sheng-Huei Hung
Processes 2021, 9(5), 746; https://doi.org/10.3390/pr9050746 - 23 Apr 2021
Cited by 6 | Viewed by 2121
Abstract
The performance of both air-breathing and air-feeding direct formic acid membraneless fuel cells (DFAMFCs) possessing different flow fields were numerically investigated in this study at given concentration and flow rate for both fuel and electrolyte. Single serpentine, stepwise broadening serpentine, multi-serpentine and parallel [...] Read more.
The performance of both air-breathing and air-feeding direct formic acid membraneless fuel cells (DFAMFCs) possessing different flow fields were numerically investigated in this study at given concentration and flow rate for both fuel and electrolyte. Single serpentine, stepwise broadening serpentine, multi-serpentine and parallel channel were tested as liquid flow field, while single serpentine, stepwise broadening serpentine, multi-serpentine and pin channel were tested as air flow field. The channel width was either 0.8 mm or 1.3 mm. The simulation results showed that the air-breathing DFAMFC having identical flow field for both fuel and electrolyte yielded highest cell output. The air-breathing DFAMFC having SBS liquid flow field yielded a maximum power density of 10.5 mW/cm2, while the air-breathing DFAMFC having S(1.3) liquid flow field produced an open circuit voltage of 1.0 V owing to few formic acid penetration into the cathode. Concerning the air-feeding DFAMFCs, the DFAMFC having SBS liquid flow field and MS(0.8) air flow field yielded highest peak power density, 12 mW/cm2, at an airflow rate of 500 sccm. Considering the power generated by the DFAMFCs together with the power consumed by the air pump, DFAMFC having SBS liquid flow field and Pin(0.8) air flow field could be the preferred design. Full article
(This article belongs to the Section Energy Systems)
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20 pages, 15341 KiB  
Article
Experimental Investigation of the Mechanical Properties and Fire Behavior of Epoxy Composites Reinforced by Fabrics and Powder Fillers
by Kamila Sałasińska, Mikelis Kirpluks, Peteris Cabulis, Andrejs Kovalovs, Eduard Skukis, Paweł Kozikowski, Maciej Celiński, Kamila Mizera, Marta Gałecka, Kaspars Kalnins and Ugis Cabulis
Processes 2021, 9(5), 738; https://doi.org/10.3390/pr9050738 - 22 Apr 2021
Cited by 9 | Viewed by 2237
Abstract
Different types of fabrics, such as aramid (A), carbon (C), basalt (B), glass (G), and flax (F), as well as powder fillers, were used to manufacture the epoxy-based hybrid composites by the hand-lay-up method. In this work, a few research methods, including hardness, [...] Read more.
Different types of fabrics, such as aramid (A), carbon (C), basalt (B), glass (G), and flax (F), as well as powder fillers, were used to manufacture the epoxy-based hybrid composites by the hand-lay-up method. In this work, a few research methods, including hardness, flexural tests, puncture impact behavior, as well as cone calorimetry (CC) measurements, were applied to determine the impact of type fillers and order of fabrics on the performance and burning behavior of hybrid composites. The mechanical properties were evaluated to correlate with the microstructure and consider together with thermogravimetric analysis (TGA) data. Full article
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16 pages, 1099 KiB  
Review
Pulse Electric Field Technology for Wastewater and Biomass Residues’ Improved Valorization
by Andrea G. Capodaglio
Processes 2021, 9(5), 736; https://doi.org/10.3390/pr9050736 - 22 Apr 2021
Cited by 21 | Viewed by 4929
Abstract
Development and adoption of more efficient and robust technologies for reuse of wastewater embedded resources, in particular materials and energy, is becoming an unavoidable necessity. Among many emerging technologies in the sector of wastewater treatment residuals valorization, Pulsed Electric Field (PEF) processes have [...] Read more.
Development and adoption of more efficient and robust technologies for reuse of wastewater embedded resources, in particular materials and energy, is becoming an unavoidable necessity. Among many emerging technologies in the sector of wastewater treatment residuals valorization, Pulsed Electric Field (PEF) processes have shown interesting potential, although they have not yet entered the sector’s mainstream as a consolidated commercial technology, as in other industrial applications, such as the food, medical, and bio-based industries. PEF is a non-thermal technology suitable to biological applications, involving gentle cell disintegration and enhanced cell membrane permeability and as such applicable to disinfection, sterilization, and to those processes that benefit from an enhanced extraction of organic compounds from biological matter, such as anaerobic digestion, biological processes for recovery of nutrients, and biorefinery of cell-embedded compounds. PEF technology applications in wastewater/biomass residues management are reported and advantages, drawbacks, and barriers of the technology are discussed in this paper. Full article
(This article belongs to the Special Issue Sustainable Development of Waste towards Green Growth)
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34 pages, 1842 KiB  
Review
Enhanced Biomechanical Properties of Polyvinyl Alcohol-Based Hybrid Scaffolds for Cartilage Tissue Engineering
by Silvia Barbon, Martina Contran, Elena Stocco, Silvia Todros, Veronica Macchi, Raffaele De Caro and Andrea Porzionato
Processes 2021, 9(5), 730; https://doi.org/10.3390/pr9050730 - 21 Apr 2021
Cited by 25 | Viewed by 3802
Abstract
Articular cartilage damage is a primary feature of osteoarthritis and other inflammatory joint diseases (i.e., rheumatoid arthritis). Repairing articular cartilage is highly challenging due to its avascular/aneural nature and low cellularity. To induce functional neocartilage formation, the tissue substitute must have mechanical properties [...] Read more.
Articular cartilage damage is a primary feature of osteoarthritis and other inflammatory joint diseases (i.e., rheumatoid arthritis). Repairing articular cartilage is highly challenging due to its avascular/aneural nature and low cellularity. To induce functional neocartilage formation, the tissue substitute must have mechanical properties which can adapt well to the loading conditions of the joint. Among the various biomaterials which may function as cartilage replacements, polyvinyl alcohol (PVA) hydrogels stand out for their high biocompatibility and tunable mechanical features. This review article describes and discusses the enrichment of PVA with natural materials (i.e., collagen, hyaluronic acid, hydroxyapatite, chitosan, alginate, extracellular matrix) ± synthetic additives (i.e., polyacrylic acid, poly-lactic-co-glycolic acid, poly(ethylene glycol) diacrylate, graphene oxide, bioactive glass) to produce cartilage substitutes with enhanced mechanical performance. PVA-based hybrid scaffolds have been investigated mainly by compression, tensile, friction, stress relaxation and creep tests, demonstrating increased stiffness and friction properties, and with cartilage-like viscoelastic behavior. In vitro and in vivo biocompatibility studies revealed positive outcomes but also many gaps yet to be addressed. Thus, recommendations for future research are proposed in order to prompt further progress in the fabrication of PVA-based hybrid scaffolds which increasingly match the biological and mechanical properties of native cartilage. Full article
(This article belongs to the Section Biological Processes and Systems)
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16 pages, 327 KiB  
Review
Effects of Pulsed Electric Fields and Ultrasound Processing on Proteins and Enzymes: A Review
by Sai Kranthi Vanga, Jin Wang, Shesha Jayaram and Vijaya Raghavan
Processes 2021, 9(4), 722; https://doi.org/10.3390/pr9040722 - 20 Apr 2021
Cited by 38 | Viewed by 4637
Abstract
There is increasing demand among consumers for food products free of chemical preservatives, minimally processed and have fresh-like natural flavors. To meet these growing demands, the industries and researchers are finding alternative processing methods, which involve nonthermal methods to obtain a quality product [...] Read more.
There is increasing demand among consumers for food products free of chemical preservatives, minimally processed and have fresh-like natural flavors. To meet these growing demands, the industries and researchers are finding alternative processing methods, which involve nonthermal methods to obtain a quality product that meets the consumer demands and adheres to the food safety protocols. In the past two decades’ various research groups have developed a wide range of nonthermal processing methods, of which few have shown potential in replacing the traditional thermal processing systems. Among all the methods, ultrasonication (US) and pulsed electric field (PEF) seem to be the most effective in attaining desirable food products. Several researchers have shown that these methods significantly affect various major and minor nutritional components present in food, including proteins and enzymes. In this review, we are going to discuss the effect of nonthermal methods on proteins, including enzymes. This review comprises results from the latest studies conducted from all over the world, which would help the research community and industry investigate the future pathway for nonthermal processing methods, especially in preserving the nutritional safety and integrity of the food. Full article
(This article belongs to the Special Issue Feature Review Papers in Section "Food Processes")
20 pages, 907 KiB  
Review
Sustainable Removal of Contaminants by Biopolymers: A Novel Approach for Wastewater Treatment. Current State and Future Perspectives
by Teresa Russo, Pierpaolo Fucile, Rosa Giacometti and Filomena Sannino
Processes 2021, 9(4), 719; https://doi.org/10.3390/pr9040719 - 19 Apr 2021
Cited by 53 | Viewed by 6588
Abstract
Naturally occurring substances or polymeric biomolecules synthesized by living organisms during their entire life cycle are commonly defined as biopolymers. Different classifications of biopolymers have been proposed, focusing on their monomeric units, thus allowing them to be distinguished into three different classes with [...] Read more.
Naturally occurring substances or polymeric biomolecules synthesized by living organisms during their entire life cycle are commonly defined as biopolymers. Different classifications of biopolymers have been proposed, focusing on their monomeric units, thus allowing them to be distinguished into three different classes with a huge diversity of secondary structures. Due to their ability to be easily manipulated and modified, their versatility, and their sustainability, biopolymers have been proposed in different fields of interest, starting from food, pharmaceutical, and biomedical industries, (i.e., as excipients, gelling agents, stabilizers, or thickeners). Furthermore, due to their sustainable and renewable features, their biodegradability, and their non-toxicity, biopolymers have also been proposed in wastewater treatment, in combination with different reinforcing materials (natural fibers, inorganic micro- or nano-sized fillers, antioxidants, and pigments) toward the development of novel composites with improved properties. On the other hand, the improper or illegal emission of untreated industrial, agricultural, and household wastewater containing a variety of organic and inorganic pollutants represents a great risk to aquatic systems, with a negative impact due to their high toxicity. Among the remediation techniques, adsorption is widely used and documented for its efficiency, intrinsic simplicity, and low cost. Biopolymers represent promising and challenging adsorbents for aquatic environments’ decontamination from organic and inorganic pollutants, allowing for protection of the environment and living organisms. This review summarizes the results obtained in recent years from the sustainable removal of contaminants by biopolymers, trying to identify open questions and future perspectives to overcome the present gaps and limitations. Full article
(This article belongs to the Section Materials Processes)
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11 pages, 2627 KiB  
Article
Revealing of Supercritical Water Gasification Process of Lignin by Reactive Force Field Molecular Dynamics Simulations
by Veerapandian Ponnuchamy, Jakub Sandak and Anna Sandak
Processes 2021, 9(4), 714; https://doi.org/10.3390/pr9040714 - 18 Apr 2021
Cited by 10 | Viewed by 3104
Abstract
Gasification with supercritical water is an efficient process that can be used for the valorization of biomass. Lignin is the second most abundant biopolymer in biomass and its conversion is fundamental for future energy and value-added chemicals. In this paper, the supercritical water [...] Read more.
Gasification with supercritical water is an efficient process that can be used for the valorization of biomass. Lignin is the second most abundant biopolymer in biomass and its conversion is fundamental for future energy and value-added chemicals. In this paper, the supercritical water gasification process of lignin by employing reactive force field molecular dynamics simulations (ReaxFF MD) was investigated. Guaiacyl glycerol-β-guaiacyl ether (GGE) was considered as a lignin model to evaluate the reaction mechanism and identify the components at different temperatures from 1000 K to 5000 K. The obtained results revealed that the reactions and breaking of the lignin model started at 2000 K. At the primary stage of the reaction at 2000 K the β-O-4 bond tends to break into several compounds, forming mainly guaiacol and 1,3-benzodioxole. In particular, 1,3-benzodioxole undergoes dissociation and forms cyclopentene-based ketones. Afterward, dealkylation reaction occurred through hydroxyl radicals of water to form methanol, formaldehyde and methane. Above 2500 K, H2, CO and CO2 are predominantly formed in which water molecules contributed hydrogen and oxygen for their formation. Understanding the detailed reactive mechanism of lignin’s gasification is important for efficient energy conversion of biomass. Full article
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18 pages, 2769 KiB  
Article
Development of TLC Chromatographic-Densitometric Procedure for Qualitative and Quantitative Analysis of Ceftobiprole
by Żaneta Binert-Kusztal, Małgorzata Starek, Joanna Żandarek and Monika Dąbrowska
Processes 2021, 9(4), 708; https://doi.org/10.3390/pr9040708 - 16 Apr 2021
Cited by 2 | Viewed by 2117
Abstract
Currently, there is still a need for broad-spectrum antibiotics. The new cephalosporin antibiotics include, among others, ceftobiprole, a fifth-generation gram-positive cephalosporin, active against Staphylococcus aureus methicillin agonist (MRSA). The main focus of the work was to optimize the conditions of ceftobiprole qualitative determination [...] Read more.
Currently, there is still a need for broad-spectrum antibiotics. The new cephalosporin antibiotics include, among others, ceftobiprole, a fifth-generation gram-positive cephalosporin, active against Staphylococcus aureus methicillin agonist (MRSA). The main focus of the work was to optimize the conditions of ceftobiprole qualitative determination and to validate the developed procedure according to ICH guidelines. As a result of the optimization process, HPTLC Cellulose chromatographic plates as a stationary phase and a mixture consisting of ethanol:2-propanol: glacial acetic acid: water (4:4:1:3, v/v/v/v) as a mobile phase were chosen. The densitometric detection was carried out at maximum absorbance of ceftobiprole (λ = 232 nm). Next, the validation process of the developed procedure was carried out. The relative standard deviation (RSD) for precision was less than 1.65%, which proves the high compatibility of the results, as well as the LOD = 0.0257 µg/spot and LOQ = 0.0779 µg/spot values, which also confirm the high sensitivity of the procedure. The usefulness of the developed method for the stability studies of ceftobiprole was analyzed. Study was carried out under stress conditions, i.e., acid and alkaline environments, exposure to radiation imitating sunlight and high temperature (40–60 °C). It was found that cefotbiprole is unstable in an alkaline environment and during exposure to UV-VIS radiation. Moreover, the lipophilicity parameter, as a main physicochemical property of the biologically active compound, was determined using experimental and computational methods. Full article
(This article belongs to the Special Issue Applications of Chromatography in Drug Analysis and Development)
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20 pages, 4095 KiB  
Article
Influence of Macroscopic Wall Structures on the Fluid Flow and Heat Transfer in Fixed Bed Reactors with Small Tube to Particle Diameter Ratio
by Thomas Eppinger, Nico Jurtz and Matthias Kraume
Processes 2021, 9(4), 689; https://doi.org/10.3390/pr9040689 - 14 Apr 2021
Cited by 7 | Viewed by 2443
Abstract
Fixed bed reactors are widely used in the chemical, nuclear and process industry. Due to the solid particle arrangement and its resulting non-homogeneous radial void fraction distribution, the heat transfer of this reactor type is inhibited, especially for fixed bed reactors with a [...] Read more.
Fixed bed reactors are widely used in the chemical, nuclear and process industry. Due to the solid particle arrangement and its resulting non-homogeneous radial void fraction distribution, the heat transfer of this reactor type is inhibited, especially for fixed bed reactors with a small tube to particle diameter ratio. This work shows that, based on three-dimensional particle-resolved discrete element method (DEM) computational fluid dynamics (CFD) simulations, it is possible to reduce the maldistribution of mono-dispersed spherical particles near the reactor wall by the use of macroscopic wall structures. As a result, the lateral convection is significantly increased leading to a better radial heat transfer. This is investigated for different macroscopic wall structures, different air flow rates (Reynolds number Re = 16 ...16,000) and a variation of tube to particle diameter ratios (2.8, 4.8, 6.8, 8.8). An increase of the radial velocity of up to 40%, a reduction of the thermal entry length of 66% and an overall heat transfer increase of up to 120% are found. Full article
(This article belongs to the Special Issue Process Intensification in Chemical Reaction Engineering)
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17 pages, 5667 KiB  
Article
Thermodynamic and Experimental Investigation of Solar-Driven Biomass Pyro-Gasification Using H2O, CO2, or ZnO Oxidants for Clean Syngas and Metallurgical Zn Production
by Srirat Chuayboon and Stéphane Abanades
Processes 2021, 9(4), 687; https://doi.org/10.3390/pr9040687 - 14 Apr 2021
Cited by 8 | Viewed by 2306
Abstract
The solar gasification of biomass represents a promising avenue in which both renewable solar and biomass energy can be utilized in a single process to produce synthesis gas. The type of oxidant plays a key role in solar-driven biomass gasification performance. In this [...] Read more.
The solar gasification of biomass represents a promising avenue in which both renewable solar and biomass energy can be utilized in a single process to produce synthesis gas. The type of oxidant plays a key role in solar-driven biomass gasification performance. In this study, solar gasification of beech wood biomass with different oxidants was thermodynamically and experimentally investigated in a 1.5 kWth continuously-fed consuming bed solar reactor at 1200 °C under atmospheric pressure. Gaseous (H2O and CO2) as well as solid (ZnO) oxidants in pellet and particle shapes were utilized for gasifying beech wood, and the results were compared with pyrolysis (no oxidant). As a result, thermodynamic predictions provided insights into chemical gasification reactions against oxidants, which can support experimental results. Compared to pyrolysis, using oxidants significantly promoted syngas yield and energy upgrade factor. The highest total syngas yield (63.8 mmol/gbiomass) was obtained from biomass gasification with H2O, followed by CO2, ZnO/biomass mixture (pellets and particles), and pyrolysis. An energy upgrade factor (U) exceeding one was achieved whatever the oxidants, with the maximum U value of 1.09 from biomass gasification with ZnO, thus highlighting successful solar energy storage into chemical products. ZnO/biomass pellets exhibited greater gas yield, particularly CO, thanks to enhanced solid–solid reaction. Solid product characterization revealed that ZnO can be reduced to high-purity Zn through solar gasification, indicating that solar-driven biomass gasification with ZnO is a promising innovative process for CO2-free sustainable co-production of metallic Zn and high-quality syngas. Full article
(This article belongs to the Special Issue Process Design of Biomass Thermochemical Conversion)
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14 pages, 5576 KiB  
Article
A Double-Edged Sword of Surfactant Effect on Hydrophobic Surface Broccoli Leaf as a Model Plant: Promotion of Pathogenic Microbial Contamination and Improvement to Disinfection Efficiency of Ozonated Water
by Hyun Jong Song, Min Hwan Kim and Kang-Mo Ku
Processes 2021, 9(4), 679; https://doi.org/10.3390/pr9040679 - 13 Apr 2021
Cited by 2 | Viewed by 4335
Abstract
Pathogenic microbial contamination is significantly influenced by the crop surface properties and surfactant use, which are crucial factors for the postharvest washing process. However, there is little information on the interaction between surfactant and food pathogens on food crops. Thus, this study (1) [...] Read more.
Pathogenic microbial contamination is significantly influenced by the crop surface properties and surfactant use, which are crucial factors for the postharvest washing process. However, there is little information on the interaction between surfactant and food pathogens on food crops. Thus, this study (1) investigated whether the attachment of Salmonella increases as pesticides denature epicuticular wax crystals and (2) tested if the antibacterial effect of ozonated water can be improved on waxy produce surfaces by adding surfactant to ozonated water. As a result, significantly lower levels of Salmonella Typhimurium attached to waxy leaf surfaces than they did to glossy and pesticide-treated waxy leaf surfaces (3.28 as opposed to 4.10 and 4.32 Log colony forming units (CFU)/cm2, respectively), suggesting that the pesticide containing a surfactant application increased the attachment of S. Typhiumurium on waxy leaf surfaces. There was no significant washing effect on waxy leaf surfaces washed with ozonated water. On the other hand, S. Typhimurium were not detected on waxy leaf surfaces after washing with surfactant-added ozonated water. Full article
(This article belongs to the Special Issue Method Optimization of Various Food Processing Technologies)
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20 pages, 38957 KiB  
Article
General Approach for Inline Electrode Wear Monitoring at Resistance Spot Welding
by Christian Mathiszik, David Köberlin, Stefan Heilmann, Jörg Zschetzsche and Uwe Füssel
Processes 2021, 9(4), 685; https://doi.org/10.3390/pr9040685 - 13 Apr 2021
Cited by 7 | Viewed by 3880
Abstract
Electrodes for resistance spot welding inevitably wear out. In order to extend their service life, the tip-dressing process restores their original geometry. So far, however, the point in time for tip-dressing is mainly based on experience and not on process data. Therefore, this [...] Read more.
Electrodes for resistance spot welding inevitably wear out. In order to extend their service life, the tip-dressing process restores their original geometry. So far, however, the point in time for tip-dressing is mainly based on experience and not on process data. Therefore, this study aims to evaluate the in-situ or inline wear during the welding process without using additional sensors, and to base the timing for tip-dressing on continuous process monitoring, extending electrode life even further. Under laboratory conditions, electrode wear is analyzed by topographical measurements deepening the knowledge of the known main wear modes of resistance-spot-welding electrodes, mushrooming and plateau forming, and characterizing an electrode length delta over the number of spot welds. In general, electrode wear results in deformation of the electrode contact area, which influences process parameters and thereby weld quality. The conducted tests show correlation between this deformed contact area and the electrode length delta. The study shows that this electrode length delta is visible in actual process data, and can therefore be used as a criterion to characterize the wear of electrodes. Furthermore, this study gives reason to question commonly used spot-welding quality criteria and suggests different approaches, such as basing spot-welding quality on the possibility of nondestructive testing. Full article
(This article belongs to the Special Issue Process Control and Smart Manufacturing for Industry 4.0)
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13 pages, 758 KiB  
Review
Quantification of Volatile Compounds in Wines by HS-SPME-GC/MS: Critical Issues and Use of Multivariate Statistics in Method Optimization
by Sandra Pati, Maria Tufariello, Pasquale Crupi, Antonio Coletta, Francesco Grieco and Ilario Losito
Processes 2021, 9(4), 662; https://doi.org/10.3390/pr9040662 - 9 Apr 2021
Cited by 31 | Viewed by 5494
Abstract
The aim of this review is to explore and discuss the two main aspects related to a HeadSpace Solid Phase Micro-Extraction Gas-Chromatography/Mass-Spectrometry (HS-SPME-GC/MS) quantitative analysis of volatile compounds in wines, both being fundamental to obtain reliable data. In the first section, recent advances [...] Read more.
The aim of this review is to explore and discuss the two main aspects related to a HeadSpace Solid Phase Micro-Extraction Gas-Chromatography/Mass-Spectrometry (HS-SPME-GC/MS) quantitative analysis of volatile compounds in wines, both being fundamental to obtain reliable data. In the first section, recent advances in the use of multivariate optimization approaches during the method development step are described with a special focus on factorial designs and response surface methodologies. In the second section, critical aspects related to quantification methods are discussed. Indeed, matrix effects induced by the complexity of the volatile profile and of the non-volatile matrix of wines, potentially differing between diverse wines in a remarkable extent, often require severe assumptions if a reliable quantification is desired. Several approaches offering different levels of data reliability including internal standards, model wine calibration, a stable isotope dilution analysis, matrix-matched calibration and standard addition methods are reported in the literature and are discussed in depth here. Full article
(This article belongs to the Special Issue Advances in Microbial Fermentation Processes)
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11 pages, 19995 KiB  
Article
Optimization and Validation of Rancimat Operational Parameters to Determine Walnut Oil Oxidative Stability
by Lucía Félix-Palomares and Irwin R. Donis-González
Processes 2021, 9(4), 651; https://doi.org/10.3390/pr9040651 - 8 Apr 2021
Cited by 7 | Viewed by 2942
Abstract
This study was performed to optimize and validate Rancimat (Metrohm Ltd., Herisau, Switzerland) operational parameters including temperature, air-flow, and sample weight to minimize Induction-Time (IT) and IT-Coefficient-of-Variation (CV), using Response Surface Methodology (RSM). According to a Box–Behnken experimental [...] Read more.
This study was performed to optimize and validate Rancimat (Metrohm Ltd., Herisau, Switzerland) operational parameters including temperature, air-flow, and sample weight to minimize Induction-Time (IT) and IT-Coefficient-of-Variation (CV), using Response Surface Methodology (RSM). According to a Box–Behnken experimental design, walnut oil equivalent to 3-, 6-, or 9-g was added to each reaction vessel and heated to 100, 110, or 120 °C, while an air-flow equal to 10-, 15-, or 20-L·h−1 was forced through the reaction vessels. A stationary point was found per response variable (IT and CV), and optimal parameters were defined considering the determined stationary points for both response variables at 100 °C, 25 L·h−1, and 3.9 g. Optimal parameters provided an IT of 5.42 ± 0.02 h with a CV of 1.25 ± 0.83%. RSM proved to be a useful methodology to find Rancimat operational parameters that translate to accurate and efficient values of walnut oil IT. Full article
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25 pages, 10126 KiB  
Article
Model-Based Evaluation of a Data-Driven Control Strategy: Application to Ibuprofen Crystallization
by Frederico C. C. Montes, Merve Öner, Krist V. Gernaey and Gürkan Sin
Processes 2021, 9(4), 653; https://doi.org/10.3390/pr9040653 - 8 Apr 2021
Cited by 5 | Viewed by 1826
Abstract
This work presents a methodology that relies on the application of the radial basis functions network (RBF)-based feedback control algorithms to a pharmaceutical crystallization process. Within the scope of the model-based evaluation of the proposed strategy, firstly strategies for the data treatment, data [...] Read more.
This work presents a methodology that relies on the application of the radial basis functions network (RBF)-based feedback control algorithms to a pharmaceutical crystallization process. Within the scope of the model-based evaluation of the proposed strategy, firstly strategies for the data treatment, data structure and the training methods reflecting the possible scenarios in the industry (Moving Window, Growing Window and Golden Batch strategies) were introduced. This was followed by the incorporation of such RBF strategies within a soft sensor application and a nonlinear predictive data-driven control application. The performance of the RBF control strategies was tested for the undisturbed cases as well as in the presence of disturbances in the process. The promising results from both RBF soft sensor control and the RBF predictive control demonstrated great potential of these techniques for the control of the crystallization process. In particular, both Moving Window and Golden Batch strategies performed the best results for an RBF soft sensor, and the Growing Window outperformed the remaining methodologies for predictive control. Full article
(This article belongs to the Special Issue Model Learning Predictive Control for Industrial Processes)
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26 pages, 1672 KiB  
Review
Achievements and Trends in Biocatalytic Synthesis of Specialty Polymers from Biomass-Derived Monomers Using Lipases
by Anamaria Todea, Diana Maria Dreavă, Ioana Cristina Benea, Ioan Bîtcan, Francisc Peter and Carmen G. Boeriu
Processes 2021, 9(4), 646; https://doi.org/10.3390/pr9040646 - 7 Apr 2021
Cited by 15 | Viewed by 4288
Abstract
New technologies for the conversion of biomass into high-value chemicals, including polymers and plastics, is a must and a challenge. The development of green processes in the last decade involved a continuous increase of the interest towards the synthesis of polymers using in [...] Read more.
New technologies for the conversion of biomass into high-value chemicals, including polymers and plastics, is a must and a challenge. The development of green processes in the last decade involved a continuous increase of the interest towards the synthesis of polymers using in vitro biocatalysis. Among the remarkable diversity of new bio-based polymeric products meeting the criteria of sustainability, biocompatibility, and eco-friendliness, a wide range of polyesters with shorter chain length were obtained and characterized, targeting biomedical and cosmetic applications. In this review, selected examples of such specialty polymers are presented, highlighting the recent developments concerning the use of lipases, mostly in immobilized form, for the green synthesis of ε-caprolactone co-polymers, polyesters with itaconate or furan units, estolides, and polyesteramides. The significant process parameters influencing the average molecular weights and other characteristics are discussed, revealing the advantages and limitations of biocatalytic processes for the synthesis of these bio-based polymers. Full article
(This article belongs to the Special Issue Enzymatic Synthesis and Characterization of Polymers)
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16 pages, 1890 KiB  
Article
An Integrated Multicriteria Decision-Making Approach for Collection Modes Selection in Remanufacturing Reverse Logistics
by Xumei Zhang, Zhizhao Li, Yan Wang and Wei Yan
Processes 2021, 9(4), 631; https://doi.org/10.3390/pr9040631 - 4 Apr 2021
Cited by 8 | Viewed by 2275
Abstract
Reverse logistics (RL) is closely related to remanufacturing and could have a profound impact on the remanufacturing industry. Different from sustainable development which is focused on economy, environment and society, circular economy (CE) puts forward more requirements on the circularity and resource efficiency [...] Read more.
Reverse logistics (RL) is closely related to remanufacturing and could have a profound impact on the remanufacturing industry. Different from sustainable development which is focused on economy, environment and society, circular economy (CE) puts forward more requirements on the circularity and resource efficiency of manufacturing industry. In order to select the best reverse logistics provider for remanufacturing, a multicriteria decision-making (MCDM) method considering the circular economy is proposed. In this article, a circularity dimension is included in the evaluation criteria. Then, analytic hierarchy process (AHP) is used to calculate the global weights of each criterion, which are used as the parameters in selecting RL providers. Finally, technique for order of preference by similarity to ideal solution (TOPSIS) is applied to rank reverse logistics providers with three different modes. A medium-sized engine manufacturer in China is taken as a case study to validate the applicability and effectiveness of the proposed framework. Full article
(This article belongs to the Section Environmental and Green Processes)
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9 pages, 1621 KiB  
Article
Evaluation of the Engineering Properties of Powdered Activated Carbon Amendments in Porous Asphalt Pavement
by Shengyi Huang and Chenju Liang
Processes 2021, 9(4), 582; https://doi.org/10.3390/pr9040582 - 26 Mar 2021
Cited by 5 | Viewed by 1931
Abstract
Porous asphalt pavement (PAP) with a high drainage capacity was modified with powdered activated carbon (PAC) addition to produce permeable reactive pavement (PRP), which may exhibit the potential to reduce environmental non-point source (NPS) pollution. The experimental design mixtures used to produce and [...] Read more.
Porous asphalt pavement (PAP) with a high drainage capacity was modified with powdered activated carbon (PAC) addition to produce permeable reactive pavement (PRP), which may exhibit the potential to reduce environmental non-point source (NPS) pollution. The experimental design mixtures used to produce and test the PRP incorporated with PAC (named PRP-PACs) were conducted as follows: first, the PACs were initially tested to determine their feasibility as an additive in PAP; second, different amounts of PAC were added during the preparation of PAP to produce PRP-PAC, and the unregulated and regulated physical characteristics for the mechanical performance of PRP-PACs were examined to ensure that they meet the regulatory specifications. Third, the aqueous contaminants, namely benzene, toluene, ethyl-benzene, and xylene (BTEX), column adsorption tests were preliminarily conducted to demonstrate their adsorption capacities compared to traditional PAP. The compositions of 0.8% and 1.5% PAC (by wt.) (PRP-PAC08 and PRP-PAC15) met all the regulated specifications. As compared to PAP, PRP-PAC08 exhibited higher BTEX adsorption capacities than PAP, which were 47%, 49%, 29% and 2%. PRP-PAC08 showed both superior physical properties and adsorption performance than PAP and may be recommended as an engineering application that reduces the potential for NPS contamination of air, soil, groundwater, and surface water. Full article
(This article belongs to the Special Issue Redesign Processes in the Age of the Fourth Industrial Revolution)
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24 pages, 5359 KiB  
Review
Recent Trends in Sustainable Remediation of Pb-Contaminated Shooting Range Soils: Rethinking Waste Management within a Circular Economy
by María T. Gómez-Sagasti, Mikel Anza, June Hidalgo, Unai Artetxe, Carlos Garbisu and José M. Becerril
Processes 2021, 9(4), 572; https://doi.org/10.3390/pr9040572 - 25 Mar 2021
Cited by 5 | Viewed by 2688
Abstract
Soil metal contamination in recreational shooting ranges represents a widespread environmental problem. Lead (Pb) is the primary component of traditional ammunition, followed by metalloids such as antimony (Sb) and arsenic (As). Lead-based bullets and pellets deposited on the soil surface are subject to [...] Read more.
Soil metal contamination in recreational shooting ranges represents a widespread environmental problem. Lead (Pb) is the primary component of traditional ammunition, followed by metalloids such as antimony (Sb) and arsenic (As). Lead-based bullets and pellets deposited on the soil surface are subject to steady weathering; hence, metal(loid)s are released and accumulated in the underlying soil, with potential adverse consequences for ecosystem function and human health. Amongst the currently available environmentally-safe technologies for the remediation of metal-contaminated soils, chemical immobilization is recognized as the most practical and cost-effective one. This technology often uses inorganic and organic amendments to reduce metal mobility, bioavailability and toxicity (environmental benefits). Likewise, amendments may also promote and speed up the re-establishment of vegetation on metal-affected soils, thus facilitating the conversion of abandoned shooting ranges into public green spaces (social benefit). In line with this, the circular economy paradigm calls for a more sustainable waste management, for instance, by recycling and reusing by-products and wastes in an attempt to reduce the demand for raw materials (economic benefit). The objective of this manuscript is to present a state-of-the-art review of the different industrial and agro-food by-products and wastes used for the remediation of metal-contaminated shooting range soils. Full article
(This article belongs to the Special Issue Green Chemistry: From Wastes to Value-Added Products)
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16 pages, 1696 KiB  
Review
Impact of Zinc, Glutathione, and Polyphenols as Antioxidants in the Immune Response against SARS-CoV-2
by José Manuel Pérez de la Lastra, Celia Andrés-Juan, Francisco J. Plou and Eduardo Pérez-Lebeña
Processes 2021, 9(3), 506; https://doi.org/10.3390/pr9030506 - 11 Mar 2021
Cited by 13 | Viewed by 5731
Abstract
SARS-CoV-2, the coronavirus triggering the disease COVID-19, has a catastrophic health and socioeconomic impact at a global scale. Three key factors contribute to the pathogenesis of COVID-19: excessive inflammation, immune system depression/inhibition, and a set of proinflammatory cytokines. Common to these factors, a [...] Read more.
SARS-CoV-2, the coronavirus triggering the disease COVID-19, has a catastrophic health and socioeconomic impact at a global scale. Three key factors contribute to the pathogenesis of COVID-19: excessive inflammation, immune system depression/inhibition, and a set of proinflammatory cytokines. Common to these factors, a central function of oxidative stress has been highlighted. A diversity of clinical trials focused predominantly on antioxidants are being implemented as potential therapies for COVID-19. In this study, we look at the role of zinc, glutathione, and polyphenols, as key antioxidants of possible medicinal or nutritional significance, and examine their role in the antiviral immune response induced by SARS-Cov-2. An unresolved question is why some people experience chronic COVID and others do not. Understanding the relationship between SARS-CoV-2 and the immune system, as well as the role of defective immune responses to disease development, would be essential to recognize the pathogenesis of COVID-19, the risk factors that affect the harmful consequences of the disease, and the rational design of successful therapies and vaccinations. We expect that our research will provide a novel perspective that contributes to the design of clinical or nutritional targets for the prevention of this pandemic. Full article
(This article belongs to the Special Issue Antioxidant and Medicinal Properties of Natural Products)
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25 pages, 5884 KiB  
Article
Process Analytical Technology for Precipitation Process Integration into Biologics Manufacturing towards Autonomous Operation—mAb Case Study
by Lara Julia Lohmann and Jochen Strube
Processes 2021, 9(3), 488; https://doi.org/10.3390/pr9030488 - 9 Mar 2021
Cited by 15 | Viewed by 3270
Abstract
The integration of real time release testing into an advanced process control (APC) concept in combination with digital twins accelerates the process towards autonomous operation. In order to implement this, on the one hand, measurement technology is required that is capable of measuring [...] Read more.
The integration of real time release testing into an advanced process control (APC) concept in combination with digital twins accelerates the process towards autonomous operation. In order to implement this, on the one hand, measurement technology is required that is capable of measuring relevant process data online, and on the other hand, a suitable model must be available to calculate new process parameters from this data, which are then used for process control. Therefore, the feasibility of online measurement techniques including Raman-spectroscopy, attenuated total reflection Fourier transformed infrared spectroscopy (ATR-FTIR), diode array detector (DAD) and fluorescence is demonstrated within the framework of the process analytical technology (PAT) initiative. The best result is achieved by Raman, which reliably detected mAb concentration (R2 of 0.93) and purity (R2 of 0.85) in real time, followed by DAD. Furthermore, the combination of DAD and Raman has been investigated, which provides a promising extension due to the orthogonal measurement methods and higher process robustness. The combination led to a prediction for concentration with a R2 of 0.90 ± 3.9% and for purity of 0.72 ± 4.9%. These data are used to run simulation studies to show the feasibility of process control with a suitable digital twin within the APC concept. Full article
(This article belongs to the Special Issue Towards Autonomous Operation of Biologics and Botanicals)
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12 pages, 2915 KiB  
Article
A Novel Bioreactor for the Mechanical Stimulation of Clinically Relevant Scaffolds for Muscle Tissue Engineering Purposes
by Silvia Todros, Silvia Spadoni, Edoardo Maghin, Martina Piccoli and Piero G. Pavan
Processes 2021, 9(3), 474; https://doi.org/10.3390/pr9030474 - 7 Mar 2021
Cited by 14 | Viewed by 3425
Abstract
Muscular tissue regeneration may be enhanced in vitro by means of mechanical stimulation, inducing cellular alignment and the growth of functional fibers. In this work, a novel bioreactor is designed for the radial stimulation of porcine-derived diaphragmatic scaffolds aiming at the development of [...] Read more.
Muscular tissue regeneration may be enhanced in vitro by means of mechanical stimulation, inducing cellular alignment and the growth of functional fibers. In this work, a novel bioreactor is designed for the radial stimulation of porcine-derived diaphragmatic scaffolds aiming at the development of clinically relevant tissue patches. A Finite Element (FE) model of the bioreactor membrane is developed, considering two different methods for gripping muscular tissue patch during the stimulation, i.e., suturing and clamping with pliers. Tensile tests are carried out on fresh and decellularized samples of porcine diaphragmatic tissue, and a fiber-reinforced hyperelastic constitutive model is assumed to describe the mechanical behavior of tissue patches. Numerical analyses are carried out by applying pressure to the bioreactor membrane and evaluating tissue strain during the stimulation phase. The bioreactor designed in this work allows one to mechanically stimulate tissue patches in a radial direction by uniformly applying up to 30% strain. This can be achieved by adopting pliers for tissue clamping. Contrarily, the use of sutures is not advisable, since high strain levels are reached in suturing points, exceeding the physiological strain range and possibly leading to tissue laceration. FE analysis allows the optimization of the bioreactor configuration in order to ensure an efficient transduction of mechanical stimuli while preventing tissue damage. Full article
(This article belongs to the Section Biological Processes and Systems)
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14 pages, 1974 KiB  
Article
Improved Sugar Recovery from Orange Peel by Statistical Optimization of Thermo-Alkaline Pretreatment
by Ye Won Jang, Kang Hyun Lee and Hah Young Yoo
Processes 2021, 9(3), 409; https://doi.org/10.3390/pr9030409 - 25 Feb 2021
Cited by 14 | Viewed by 4252
Abstract
Orange peel, which is a by-product of oranges, contains carbohydrates that can be converted into sugars and used in the fermentation process. In this study, the thermal alkaline pretreatment process was chosen because of its simplicity and lesser reaction time. In addition, the [...] Read more.
Orange peel, which is a by-product of oranges, contains carbohydrates that can be converted into sugars and used in the fermentation process. In this study, the thermal alkaline pretreatment process was chosen because of its simplicity and lesser reaction time. In addition, the reaction factors were optimized using response surface methodology. The determined optimal conditions were as follows: 60.1 g/L orange peels loading, 3% KOH and 30 min. Under the optimal conditions, glucan content (GC) and enzymatic digestibility (ED) were found to be 32.8% and 87.8%, respectively. Enzymatic hydrolysis was performed with pretreated and non-pretreated orange peels using three types of enzyme complex (cellulase, cellobiase and xylanase). The minimum concentrations of enzyme complex required to obtain maximum ED were 30 FPU (filter paper unit), 15 CBU (cellobiase unit), and 30 XNU (xylanase unit) based on 1 g-biomass. Additionally, ED of the treated group was approximately 3.7-fold higher than that of the control group. In conclusion, the use of orange peel as a feedstock for biorefinery can be a strategic solution to reduce wastage of resources and produce sustainable bioproducts. Full article
(This article belongs to the Special Issue Bioprocess Design and Optimization)
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11 pages, 1563 KiB  
Article
Role of Microalgae in the Recovery of Nutrients from Pig Manure
by Ana Sánchez-Zurano, Martina Ciardi, Tomás Lafarga, José María Fernández-Sevilla, Ruperto Bermejo and Emilio Molina-Grima
Processes 2021, 9(2), 203; https://doi.org/10.3390/pr9020203 - 21 Jan 2021
Cited by 18 | Viewed by 4000
Abstract
Animal production inevitably causes the emission of greenhouse gases and the generation of large amounts of slurry, both representing a serious environmental problem. Photosynthetic microorganisms such as microalgae and cyanobacteria have been proposed as alternative strategies to bioremediate agricultural waste while consuming carbon [...] Read more.
Animal production inevitably causes the emission of greenhouse gases and the generation of large amounts of slurry, both representing a serious environmental problem. Photosynthetic microorganisms such as microalgae and cyanobacteria have been proposed as alternative strategies to bioremediate agricultural waste while consuming carbon dioxide and producing valuable biomass. The current study assessed the potential of the microalga Scenedesmus sp. to remove nutrients from piggery wastewater (PWW) and the influence of the microalga on the microbial consortia. Maximum N-NH4+ consumption was 55.3 ± 3.7 mg·L−1·day−1 while P-PO43− removal rates were in the range 0.1–1.9 mg·L−1·day−1. N-NH4+ removal was partially caused by the action of nitrifying bacteria, which led to the production of N-NO3. N-NO3 production values where lower when microalgae were more active. This work demonstrated that the photosynthetic activity of microalgae allows us to increase nutrient removal rates from PWW and to reduce the coliform bacterial load of the effluent, minimising both their environmental impact and health risks. Microalgae assimilated part of the N-NH4+ present in the media to produce biomass and did not to convert it into N-NO3 as in traditional processes. Full article
(This article belongs to the Special Issue Extraction, Exploitation and Application of Algae Biomass)
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14 pages, 1333 KiB  
Article
Population-Based Parameter Identification for Dynamical Models of Biological Networks with an Application to Saccharomyces cerevisiae
by Ewelina Weglarz-Tomczak, Jakub M. Tomczak, Agoston E. Eiben and Stanley Brul
Processes 2021, 9(1), 98; https://doi.org/10.3390/pr9010098 - 5 Jan 2021
Cited by 4 | Viewed by 3052
Abstract
One of the central elements in systems biology is the interaction between mathematical modeling and measured quantities. Typically, biological phenomena are represented as dynamical systems, and they are further analyzed and comprehended by identifying model parameters using experimental data. However, all model parameters [...] Read more.
One of the central elements in systems biology is the interaction between mathematical modeling and measured quantities. Typically, biological phenomena are represented as dynamical systems, and they are further analyzed and comprehended by identifying model parameters using experimental data. However, all model parameters cannot be found by gradient-based optimization methods by fitting the model to the experimental data due to the non-differentiable character of the problem. Here, we present POPI4SB, a Python-based framework for population-based parameter identification of dynamic models in systems biology. The code is built on top of PySCeS that provides an engine to run dynamic simulations. The idea behind the methodology is to provide a set of derivative-free optimization methods that utilize a population of candidate solutions to find a better solution iteratively. Additionally, we propose two surrogate-assisted population-based methods, namely, a combination of a k-nearest-neighbor regressor with the Reversible Differential Evolution and the Evolution of Distribution Algorithm, that speeds up convergence. We present the optimization framework on the example of the well-studied glycolytic pathway in Saccharomyces cerevisiae. Full article
(This article belongs to the Special Issue Bioinformatics Applications Based On Machine Learning)
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9 pages, 4361 KiB  
Article
Encapsulation of Lactoferrin for Sustained Release Using Particles from Gas-Saturated Solutions
by Kento Ono, Hiroki Sakai, Shinichi Tokunaga, Tanjina Sharmin, Taku Michael Aida and Kenji Mishima
Processes 2021, 9(1), 73; https://doi.org/10.3390/pr9010073 - 31 Dec 2020
Cited by 8 | Viewed by 3285
Abstract
The particles from gas saturated solutions (PGSS) process were performed to encapsulate lactofer-rin, an iron-binding milk glycoprotein, using supercritical carbon dioxide (scCO2). A natural en-teric polymer, shellac, was used as a coating material of lactoferrin carried out by the PGSS pro-cess. [...] Read more.
The particles from gas saturated solutions (PGSS) process were performed to encapsulate lactofer-rin, an iron-binding milk glycoprotein, using supercritical carbon dioxide (scCO2). A natural en-teric polymer, shellac, was used as a coating material of lactoferrin carried out by the PGSS pro-cess. Conditions were optimized by applying different temperatures (20–50 °C) and pressures (8–10 MPa) and the particles were evaluated for particle shape and size, lactoferrin encapsulation ef-ficiency, Fourier transform infrared (FTIR) spectroscopy to confirm lactoferrin entrapment and in vitro dissolution studies at different pH values. Particles with an average diameter of 75.5 ± 7 μm were produced with encapsulation efficiency up to 71 ± 2%. Furthermore, particles that showed high stability in low pH (pH 1.2) and a sustained release over time (t2h = 75%) in higher pH (pH 7.4) suggested an effective encapsulation process for the protection of lactoferrin from gastric di-gestion. Full article
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14 pages, 7360 KiB  
Article
Biomass-Derived Nitrogen Functionalized Carbon Nanodots and Their Anti-Biofouling Properties
by Maria K. Rybarczyk, Emilia Gontarek-Castro, Karolina Ollik and Marek Lieder
Processes 2021, 9(1), 61; https://doi.org/10.3390/pr9010061 - 29 Dec 2020
Cited by 11 | Viewed by 4037
Abstract
The prevalence of the antibiotic resistant bacteria remains a global issue. Cheap, sustainable and multifunctional antibacterial membranes are at the forefront of filtrating materials capable of treating multiple flow streams, such as water cleansing treatments. Carbon nanomaterials are particularly interesting objects shown to [...] Read more.
The prevalence of the antibiotic resistant bacteria remains a global issue. Cheap, sustainable and multifunctional antibacterial membranes are at the forefront of filtrating materials capable of treating multiple flow streams, such as water cleansing treatments. Carbon nanomaterials are particularly interesting objects shown to enhance antibacterial properties of composite materials. In this article, amino-functionalized, photoluminescent carbon nanodots (CNDs) were synthesized from chitosan by bottom-up approach via simple and green hydrothermal carbonization. A chemical model for the CNDs formation during hydrothermal treatment of chitosan is proposed. The use of urea as an additional nitrogen source leads to the consumption of hydroxyl groups of chitosan and higher nitrogen doping level as pyridinic and pyrrolic N-bonding configurations in the final carbonaceous composition. These functionalized carbon nanodots that consist of carbon core and various surface functional groups were used to modify the commercially available membranes in order to enhance their anti-biofouling properties and add possible functionalities, including fluorescent labelling. Incorporation of CNDs to membranes increased their hydrophilicity, surface charge without compromising membranes integrity, thereby increasing the factors affecting bacterial wall disruption. Membranes modified with CNDs effectively stopped the growth of two Gram-negative bacterial colonies: Klebsiella oxytoca (K. oxytoca) and Pseudomonas aeruginosa (P. aeruginosa). Full article
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16 pages, 4401 KiB  
Article
Heat Transfer and Rheological Behavior of Fumed Silica Nanofluids
by A.I. Gómez-Merino, J.J. Jiménez-Galea, F.J. Rubio-Hernández, J.L. Arjona-Escudero and I.M. Santos-Ráez
Processes 2020, 8(12), 1535; https://doi.org/10.3390/pr8121535 - 25 Nov 2020
Cited by 14 | Viewed by 2554
Abstract
The addition of nanoparticles to liquid media can improve thermomechanical properties of dispersants. This ability gives rise to the development of multiple applications of nanofluids (NF) in branches so different as electronic and photonic devices or cosmetic industry. Logically, these applications require a [...] Read more.
The addition of nanoparticles to liquid media can improve thermomechanical properties of dispersants. This ability gives rise to the development of multiple applications of nanofluids (NF) in branches so different as electronic and photonic devices or cosmetic industry. Logically, these applications require a good control of heat transfer and flow properties. Moreover, if we consider the necessity to optimize industrial processes in which NF take part, it is necessary to obtain possible relationships between both physical mechanisms. Specifically, in this work, a study about thermal conductivity and rheological behavior of fumed silica suspensions in polypropylene glycol (PPG400) and polyethylene glycol (PEG200) was performed. The study of these two suspensions is interesting because the flow behaviors are very dissimilar (while the fumed silica in PEG200 suspension is viscoplastic, the fumed silica in PPG400 suspension shows shear-thickening behavior between two shear-thinning regions), despite the addition of fumed silica producing similar enhancement of the relative thermal conductivity in both liquid phases. The more outstanding contribution of this work lies in the combination of rheological and conductivity measurements to deepen in the understanding of the heat transfer phenomenon in NF. The combination of rheological together with thermal conductivity measurements have permitted establishing the mechanisms of liquid layering and aggregate formation as the more relevant in the heat transfer of these silica fumed suspensions. Full article
(This article belongs to the Special Issue Rheological Study of Nanofluids)
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