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21 pages, 3086 KB  
Review
Polymer-Based Artificial Solid Electrolyte Interphase Layers for Li- and Zn-Metal Anodes: From Molecular Engineering to Operando Visualization
by Jae-Hee Han and Joonho Bae
Polymers 2025, 17(22), 2999; https://doi.org/10.3390/polym17222999 - 11 Nov 2025
Abstract
Metal anodes promise improvements in energy density and cost; however, their performance is determined within the first several nanometers at the interface. This review reports on how polymer-based artificial solid electrolyte interphases (SEIs) are engineered to stabilize Li and aqueous-Zn anodes, and how [...] Read more.
Metal anodes promise improvements in energy density and cost; however, their performance is determined within the first several nanometers at the interface. This review reports on how polymer-based artificial solid electrolyte interphases (SEIs) are engineered to stabilize Li and aqueous-Zn anodes, and how these designs are now evaluated against operando readouts rather than post-mortem snapshots. We group the related molecular strategies into three classes: (i) side-chain/ionomer chemistry (salt-philic, fluorinated, zwitterionic) to increase cation selectivity and manage local solvation; (ii) dynamic or covalently cross-linked networks to absorb microcracks and maintain coverage during plating/stripping; and (iii) polymer–ceramic hybrids that balance modulus, wetting, and ionic transport characteristics. We then benchmark these choices against metal-specific constraints—high reductive potential and inactive Li accumulation for Li, and pH, water activity, corrosion, and hydrogen evolution reaction (HER) for Zn—showing why a universal preparation method is unlikely. A central element is a system of design parameters and operando metrics that links material parameters to readouts collected under bias, including the nucleation overpotential (ηnuc), interfacial impedance (charge transfer resistance (Rct)/SEI resistance (RSEI)), morphology/roughness statistics from liquid-cell or cryogenic electron microscopy (Cryo-EM), stack swelling, and (for Li) inactive-Li inventory. By contrast, planar plating/stripping and HER suppression are primary success metrics for Zn. Finally, we outline parameters affecting these systems, including the use of lean electrolytes, the N/P ratio, high areal capacity/current density, and pouch-cell pressure uniformity, and discuss closed-loop workflows that couple molecular design with multimodal operando diagnostics. In this view, polymer artificial SEIs evolve from curated “recipes” into predictive, transferable interfaces, paving a path from coin-cell to prototype-level Li- and Zn-metal batteries. Full article
(This article belongs to the Special Issue Advanced Preparation and Characterization of Polymer-Based Thin Films)
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20 pages, 10804 KB  
Article
CFD-Simulation-Based Multi-Axial Differential Mixing Enhancement Study for High-Viscosity Adhesives: From the Perspective of Breaking the Symmetry of the Flow Field
by Bin He, Long Fan, Xurong Teng, Facheng Qiu and Renlong Liu
Symmetry 2025, 17(11), 1932; https://doi.org/10.3390/sym17111932 - 11 Nov 2025
Abstract
The synthesis of high-performance adhesives imposes stringent requirements on the design of stirred reactors: simultaneous achievement of efficient mixing and minimal energy dissipation in highly viscous media remains the principal challenge. In this study, computational fluid dynamics (CFD) was employed to solve the [...] Read more.
The synthesis of high-performance adhesives imposes stringent requirements on the design of stirred reactors: simultaneous achievement of efficient mixing and minimal energy dissipation in highly viscous media remains the principal challenge. In this study, computational fluid dynamics (CFD) was employed to solve the Navier–Stokes equations for the high-viscosity epoxy system and numerically simulating the flow fields of four representative reactor configurations across a prescribed range of rotational speeds. Specifically, the four representative reactor configurations were (i) single-serrated shaft, (ii) eccentric single-serrated shaft, (iii) uniaxial single-blade paddle combined with a single-serrated dual-axis assembly, and (iv) biaxial single-blade paddle coupled with a single-serrated triaxial assembly. The mixing performance was quantitatively assessed by systematically comparing the evolution of mixing speed, vorticity fields, restricted power consumption, and mixing time across a range of rotational speeds. The results demonstrated that the synergistic deployment of an eccentric impeller and a differential-speed single-propeller shaft effectively disrupted the axisymmetric flow pattern, compressed the chaotic isolation zones, and intensified both axial exchange and global chaotic mixing. Among the configurations examined, the uniaxial single-propeller–single-serrated biaxial arrangement reduced the mixing time by 13.43% and cut the specific energy consumption by approximately 58.32%, thereby attaining markedly higher energy efficiency. This research will provide guidance for the study of efficient mixing of adhesives. Full article
(This article belongs to the Section Engineering and Materials)
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20 pages, 2015 KB  
Review
Measuring Circular Economy Indicator in Hydropower Refurbishment
by Andreea Loredana Rhazzali (Birgovan), Elena Simina Lakatos, Gabriel Minea, Lucian-Ionel Cioca, Madalina Barnisca, Sara Ferenci, Lorand Szabo and Radu Adrian Munteanu
Energies 2025, 18(22), 5922; https://doi.org/10.3390/en18225922 - 11 Nov 2025
Abstract
This paper provides a comprehensive analysis of the development, implementation, and evolution of the circular economy indicator (CEI) in the context of hydroelectric turbine refurbishment over the past five decades. By systematically examining publications indexed in the Web of Science database between 1975 [...] Read more.
This paper provides a comprehensive analysis of the development, implementation, and evolution of the circular economy indicator (CEI) in the context of hydroelectric turbine refurbishment over the past five decades. By systematically examining publications indexed in the Web of Science database between 1975 and 2025, the study traces the conceptual origins of the CEI, highlights methodological advances, and analyzes practical applications. The analysis focuses on key aspects such as material circularity, energy efficiency, including the share of renewable sources, and the extension of operational lifetime achieved through refurbishment. The paper also identifies persistent methodological gaps, in particular regarding the integration of social and governance dimensions, as well as the lack of standardization across projects, proposing strategies to increase the reliability and applicability of the indicator. The results provide guidance for integrating circular economy principles into hydroelectric refurbishment processes, outline good practices, and set priorities for future research oriented towards more holistic and multidimensional assessments of circularity. Full article
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29 pages, 6013 KB  
Article
Dynamic Behaviors and Ambient Temperature Effects of a Gas–Liquid Type Compressed CO2 Energy Storage System
by Xianbo Zhao, Guohao Chen, Shan Wang, Tianyu Deng, Zihao Huang, Zhiming Li, Chuang Wu and Kui Luo
Energies 2025, 18(22), 5923; https://doi.org/10.3390/en18225923 - 11 Nov 2025
Abstract
Compressed carbon dioxide energy storage (CCES) has emerged as a promising solution for long-duration energy storage owing to its high energy density, adaptability to diverse environments, and compatibility with carbon capture technologies. This study develops a dynamic MATLAB 2024a/Simscape model for a 10 [...] Read more.
Compressed carbon dioxide energy storage (CCES) has emerged as a promising solution for long-duration energy storage owing to its high energy density, adaptability to diverse environments, and compatibility with carbon capture technologies. This study develops a dynamic MATLAB 2024a/Simscape model for a 10 MW × 8 h gas–liquid CCES (GL-CCES) system featuring two-stage compression and two-stage expansion. Constant-pressure operation is maintained by check and throttle valves at the boundaries of the high-pressure tank. After startup, all system variables except those associated with the storage tank stabilize rapidly. The analysis reveals several critical dynamic phenomena: (1) a persistent mass-flow imbalance between charging and discharging processes under constant-pressure operation; (2) distinct phase transitions within the high-pressure tank that produce inflection points in thermodynamic evolution; and (3) strong ambient-temperature sensitivity that dictates system stability and efficiency boundaries. The system achieves a round-trip efficiency of 70.52% at 25 °C, which decreases to 67.01% at 21 °C. More importantly, the dynamic energy density (5.15 kWh m−3) is only 12.7% of the steady-state reference value. These results demonstrate the feasibility of GL-CCES for large-scale, long-duration energy storage, while also highlighting its pronounced sensitivity to ambient conditions, underscoring the need for optimized design and adaptive operational strategies. Full article
(This article belongs to the Special Issue Advances in Supercritical Carbon Dioxide Cycle)
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41 pages, 15950 KB  
Review
Recent Breakthroughs in Overcoming the Efficiency Limits of Photocatalysis for Hydrogen Generation
by Aira Amin, Ryun Na Kim, Jihun Kim and Whi Dong Kim
Catalysts 2025, 15(11), 1067; https://doi.org/10.3390/catal15111067 - 10 Nov 2025
Abstract
For five decades, photocatalysis has promised clean hydrogen from solar energy, yet a persistent “efficiency ceiling”, linked to fundamental challenges including the trade-off between light absorption and redox potential in single-component materials, has hindered its practical application. This review illuminates three key paradigm [...] Read more.
For five decades, photocatalysis has promised clean hydrogen from solar energy, yet a persistent “efficiency ceiling”, linked to fundamental challenges including the trade-off between light absorption and redox potential in single-component materials, has hindered its practical application. This review illuminates three key paradigm shifts overcoming this challenge. First, we examine Z-scheme and S-scheme heterojunctions, which resolve the bandgap dilemma by spatially separating redox sites to achieve both broad light absorption and strong redox power. Second, we discuss replacing the sluggish oxygen evolution reaction (OER) with value-added organic oxidations. This strategy bypasses kinetic bottlenecks and improves economic viability by co-producing valuable chemicals from feedstocks like biomass and plastic waste. Third, we explore manipulating the reaction environment, where synergistic photothermal effects and concentrated sunlight can dramatically enhance kinetics and unlock markedly enhanced solar-to-hydrogen (STH) efficiencies. Collectively, these strategies chart a clear course to overcome historical limitations and realize photocatalysis as an impactful technology for a sustainable energy future. Full article
(This article belongs to the Special Issue Design and Synthesis of Nanostructured Catalysts, 3rd Edition)
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23 pages, 4140 KB  
Article
The Evolution of Renewable Energy Sources in the Visegrad Four Countries: A Comparative Study of Trends and Policies
by Maksym Mykhei, Lucia Domaracká, Marcela Taušová, Damiána Šaffová, Peter Tauš, Barbara Kowal and Ibrahim Alkhalaf
Energies 2025, 18(22), 5907; https://doi.org/10.3390/en18225907 - 10 Nov 2025
Abstract
This article examines the current state of renewable energy sources (RES) in the Visegrad Four (V4) countries in the context of historical developments and the influence of national policies. The primary aim of this study is to compare progress, challenges, and opportunities in [...] Read more.
This article examines the current state of renewable energy sources (RES) in the Visegrad Four (V4) countries in the context of historical developments and the influence of national policies. The primary aim of this study is to compare progress, challenges, and opportunities in RES development across the V4 countries between 2014 and 2022, using standardised per capita indicators and combining political and technical analyses. Our methodology involves analysing statistical data from Eurostat and the IEA, conducting a qualitative assessment of RES support policies, and performing ANOVA to verify the statistical significance of differences between countries. The findings suggest that countries such as the Czech Republic and Hungary have made significant progress in decarbonising their energy sectors. At the same time, Poland and Slovakia face greater challenges—Slovakia, in particular, due to its greater reliance on biomass and political turbulence. Poland has long lagged in developing RES, mainly due to its strong dependence on coal, but it is now becoming a leader in implementing RES within the V4. The main obstacles to the development of RES include insufficient political and legislative support and administrative barriers that hinder the adoption of new technologies. Another critical factor is public concern about the potential negative impacts of RES on quality of life, which may stem from a lack of information and education in this area, as well as from political intentions. To improve the situation, it is necessary to increase transparency, provide relevant education, and involve local communities in decision-making processes. Ensuring a stable political and legislative framework and adequate financing are key to achieving ambitious renewable energy targets in the region. Full article
(This article belongs to the Special Issue Sustainable Energy Management for a Circular Economy)
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31 pages, 8670 KB  
Article
Shear Mechanical Properties and Acoustic Emission Characteristics of the Interface of a Surrounding-Rock–Backfill Composite
by Pengyu Wang, Huixian Huang, Hao Liu, Shuhong Wang and Tianjiao Yang
Processes 2025, 13(11), 3631; https://doi.org/10.3390/pr13113631 - 10 Nov 2025
Abstract
Understanding the shear behavior of the interface between surrounding rock and backfill is of significant engineering importance for enhancing stope stability in cemented tailings backfill mining. However, the evolutionary mechanisms of shear properties and damage under varying mechanical conditions remain insufficiently studied. This [...] Read more.
Understanding the shear behavior of the interface between surrounding rock and backfill is of significant engineering importance for enhancing stope stability in cemented tailings backfill mining. However, the evolutionary mechanisms of shear properties and damage under varying mechanical conditions remain insufficiently studied. This investigation employed tailings and surrounding rock from a Guangdong tailings pond, with basic mechanical parameters determined through laboratory tests. Numerical models of the rock-backfill composite were developed using PFC2D, considering different shear rates (0.3, 0.6, and 0.9 mm/min), lateral confinement levels (0.5, 1.0, and 1.5 MPa), and roughness coefficients. The analysis compared the interface’s peak and residual shear strengths, revealed crack evolution patterns, and explored damage mechanisms using acoustic emission monitoring and energy dissipation theory. Key findings include the following: (1) Shear stress–displacement curves under all conditions exhibited three stages, ascending, shearing-off, and sliding, with distinct peak and residual strengths. (2) Increasing lateral confinement, shear rate, and roughness transformed failure from localized to global sliding, with cracks occurring at the interface and propagating into the backfill. (3) Cumulative acoustic emission events increased with all three factors, with lateral confinement showing the most substantial effect on interface energy accumulation (83% increase). These results provide theoretical support for assessing interface stability in deep backfilled stopes. Full article
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19 pages, 5509 KB  
Article
Application of Multi-Sensor Data Fusion and Machine Learning for Early Warning of Cambrian Limestone Water Hazards
by Hang Li, Yijia Li, Wantong Lin, Huaixiang Yang and Kefeng Liu
Sensors 2025, 25(22), 6854; https://doi.org/10.3390/s25226854 - 10 Nov 2025
Abstract
The issue of water disasters in the mining floor is extremely severe. Despite significant progress in the on-site monitoring and identification of water inrush channels, research on the spatial development characteristics of cracks and the temporal evolution patterns remains insufficient, resulting in the [...] Read more.
The issue of water disasters in the mining floor is extremely severe. Despite significant progress in the on-site monitoring and identification of water inrush channels, research on the spatial development characteristics of cracks and the temporal evolution patterns remains insufficient, resulting in the incomplete development of microseismic-based water disaster early warning theory and practice. Based on this, the present study first derives the expressions for the diameter and length of water inrush channels according to the damage characteristics of microseismic events and the glazed porcelain shape features of the channels. A theoretical model for the correlation between microseismic-water inrush volume is established, and the relationship between microseismic and water level is revealed. Analysis of field monitoring data further indicates that when high-energy microseismic features (such as single high-energy events and higher daily cumulative energy) are detected, the aquifer water level begins to decline, followed by high water inrush events. Therefore, a decrease in water level accompanied by high-energy microseismic features can serve as an important early warning marker for water disasters. Finally, advanced machine learning methods are applied, in which the optimal index combination for floor water inrush prediction is obtained through the genetic algorithm, and the weights of each index are determined by integrating the analytic hierarchy process with the random forest model. Field engineering verification demonstrates that the integrated early warning system performs significantly better than any single monitoring indicator, and all high-water-inrush events are successfully predicted within four days. Full article
(This article belongs to the Section Intelligent Sensors)
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15 pages, 742 KB  
Article
Source Energy Field Theory: A Novel Framework for Cosmic Structure Formation
by Eishi Sakihara and Shigeki Nabeshima
Symmetry 2025, 17(11), 1919; https://doi.org/10.3390/sym17111919 - 10 Nov 2025
Abstract
Modern cosmology continues to struggle with unresolved questions concerning the origins of dark matter and dark energy. To explore these challenges, this study presents the Source Energy Field Theory (SEFT)—a new theoretical framework that offers an alternative view of how cosmic structures may [...] Read more.
Modern cosmology continues to struggle with unresolved questions concerning the origins of dark matter and dark energy. To explore these challenges, this study presents the Source Energy Field Theory (SEFT)—a new theoretical framework that offers an alternative view of how cosmic structures may form and evolve. SEFT envisions the universe as filled with a fundamental energy field, where the observed cosmological redshift does not result from accelerated expansion but rather emerges from the distance-dependent modulation of the energy field and the curvature produced by this field. To evaluate this idea, a nonlinear wave equation was developed to connect redshift with right ascension, declination, and distance. The model was optimized using 1701 observational data points from the Pantheon+ and SH0ES samples, which include Type Ia supernovae and Cepheid variables spanning distances from 6.3 to 17,241 Mpc. Its performance was compared with that of the standard ΛCDM model. SEFT achieved a slightly lower root-mean-square error (145.521 vs. 147.665 Mpc), a marginally higher determination coefficient (R2 = 0.9910 vs. 0.9908), and significantly improved information criteria values (ΔAIC = −41.753, ΔBIC = −19.997). These results provide robust statistical support for SEFT and suggest that it can complement—and potentially extend—the ΛCDM paradigm in describing the structure and evolution of the universe. Full article
(This article belongs to the Section Physics)
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16 pages, 1705 KB  
Article
Vacuum U-Tube Solar Cooking System with Cylindrical Parabolic Solar Collector as a Sustainable Alternative in Northeastern Peru
by Merbelita Yalta Chappa, Wildor Gosgot Angeles, Homar Santillan Gomez, Humberto Jesus Hernandez Vilcarromero, Diana Carina Mori Servan, Manuel Oliva-Cruz, Oscar Gamarra Torres, Fernando Isaac Espinoza Canaza, Carla Ordinola Ramírez and Miguel Ángel Barrena Gurbillón
Solar 2025, 5(4), 53; https://doi.org/10.3390/solar5040053 - 10 Nov 2025
Abstract
This study evaluates the thermal performance of a prototype vacuum-tube solar cooker adapted to the climatic conditions of the Amazon region, Peru. Four grain types (Zea mays L., Triticum aestivum, Zea mays var. morochon, and Hordeum vulgare) were tested [...] Read more.
This study evaluates the thermal performance of a prototype vacuum-tube solar cooker adapted to the climatic conditions of the Amazon region, Peru. Four grain types (Zea mays L., Triticum aestivum, Zea mays var. morochon, and Hordeum vulgare) were tested to assess temperature evolution, exposure time, and incident solar radiation. Hordeum vulgare was selected as a food model for calibration due to its well-characterized thermophysical properties and reproducible heating behavior. The results showed individual thermal efficiencies ranging from 19.3% to 35.3%, with an average of 27.3% across the three tubes. The most efficient treatment, obtained with Zea mays L., reached 180 °C under an irradiance of approximately 980 W/m2. A direct relationship was observed between solar radiation intensity, exposure time, and thermal efficiency. These findings confirm that the proposed hybrid design combining a cylindrical parabolic collector with vacuum U-tubes achieves higher and more stable performance than conventional box-type cookers. The system allows complete grain cooking without fossil fuels, demonstrating its potential as a sustainable and low-cost solution for rural communities in the Andean Amazonian region, promoting clean energy adoption and reducing environmental impact. Full article
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22 pages, 7801 KB  
Article
Effects of Laser Process Parameters on Melt Pool Thermodynamics, Surface Morphology and Residual Stress of Laser Powder Bed-Fused TiAl-Based Composites
by Xiaolong Xu, Ziwen Xie, Meiping Wu and Chenglong Ma
Metals 2025, 15(11), 1234; https://doi.org/10.3390/met15111234 - 9 Nov 2025
Abstract
A coupled discrete element method and computational fluid dynamics (DEM-CFD) approach was utilized to systematically investigate the mesoscale dynamics of single-track melt pools in laser powder bed fusion (LPBF) of TiAl-based composites. It was found that the melt pool’s temporal evolution and flow [...] Read more.
A coupled discrete element method and computational fluid dynamics (DEM-CFD) approach was utilized to systematically investigate the mesoscale dynamics of single-track melt pools in laser powder bed fusion (LPBF) of TiAl-based composites. It was found that the melt pool’s temporal evolution and flow behavior are predominantly governed by recoil pressure and Marangoni convection. When lower laser power and higher scanning speeds are applied, the melt pool size is limited due to restricted energy input, resulting in increased cooling rates and steeper temperature gradients. Under these conditions, residual stresses are slightly elevated. However, crack initiation and propagation are partially suppressed by the refined microstructure formed during rapid cooling, unless a critical stress threshold is surpassed. In contrast, the use of higher laser power with lower scanning speeds leads to the formation of wider and deeper melt pools and an expanded heat-affected zone, where cooling rates and temperature gradients are reduced. Under these circumstances, significant recoil pressure induces interfacial instabilities and surface perturbations, thereby considerably increasing the likelihood of cracking. The reliability of the developed model was confirmed by the close agreement between the simulation results and experimental data. Full article
(This article belongs to the Section Additive Manufacturing)
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13 pages, 1996 KB  
Article
CFD-Based Transient Analysis for the Detection and Characterisation of Extended Partial Blockages in Pipes
by Nuno M. C. Martins, Dídia I. C. Covas, Bruno Brunone, Silvia Meniconi and Caterina Capponi
Fluids 2025, 10(11), 291; https://doi.org/10.3390/fluids10110291 - 9 Nov 2025
Viewed by 21
Abstract
Partial blockages in pressurised pipe systems present significant challenges for precise detection, characterisation, and ongoing monitoring. Transient test-based techniques, which utilise sharp but small pressure waves, have shown considerable potential due to their safety and diagnostic capabilities. This paper investigates the transient response [...] Read more.
Partial blockages in pressurised pipe systems present significant challenges for precise detection, characterisation, and ongoing monitoring. Transient test-based techniques, which utilise sharp but small pressure waves, have shown considerable potential due to their safety and diagnostic capabilities. This paper investigates the transient response of an extended partial blockage—an evolution of a discrete partial blockage that protrudes longitudinally—an increasingly complex condition which has a greater impact on the behavior of pipe systems. Through Computational Fluid Dynamics simulations, the interaction of pressure waves with extended partial blockages of different severity and lengths is examined to assess the resulting pressure response. The results confirm that the pressure signature, generated by extended partial blockages, differs markedly from those of discrete partial blockages. In particular, the magnitudes of the first and second pressure peaks enable accurate characterisation of the severity and extent of the extended partial blockage. These results demonstrate that transient test-based techniques can play a significant role in managing water pipe systems, facilitating more targeted maintenance interventions. Broader implementation of these techniques could enable water utilities to reduce energy consumption, maintain water quality with lower chlorine dosing, and prevent the progression of partial blockages to total pipeline blockage. Full article
(This article belongs to the Special Issue Modelling Flows in Pipes and Channels)
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14 pages, 4187 KB  
Article
Overcoming Processability Limitations in Al6082 Alloy by Using Laser Powder Bed Fusion of Aluminum Matrix Composites with Titanium Carbide/Silicon Carbide Reinforcements
by Raúl Gómez, Maria San Sebastian, Teresa Guraya and Ane Miren Mancisidor
Metals 2025, 15(11), 1232; https://doi.org/10.3390/met15111232 - 8 Nov 2025
Viewed by 147
Abstract
The use of aluminum alloys in aerospace is limited by their poor weldability, making many incompatible with additive manufacturing (AM) processes like powder bed fusion—laser beam metal (PBF-LB/M), known as well as laser powder bed fusion. This incompatibility hinders the fabrication of complex, [...] Read more.
The use of aluminum alloys in aerospace is limited by their poor weldability, making many incompatible with additive manufacturing (AM) processes like powder bed fusion—laser beam metal (PBF-LB/M), known as well as laser powder bed fusion. This incompatibility hinders the fabrication of complex, lightweight components. To overcome this, Aluminum Metal Matrix Composites (AMMCs) are formed by mechanically alloying the non-processable Al6082 base alloy with ceramic reinforcements; subsequently, Titanium Carbide (TiC) and Silicon Carbide (SiC) particles are developed. This approach induces microstructural changes necessary for AM compatibility. The influence of varying reinforcement contents (1–5 wt.%) on powder homogeneity, microstructural evolution (via Energy Dispersive X-ray Spectroscopy and Electron Backscatter Diffraction), processability, and mechanical properties is systematically studied. The key finding is that metallurgical modification is a robust solution. TiC addition at 2 wt.% and 5 wt.% completely eliminated solidification cracking, achieving high processability. SiC substantially reduced cracking compared to the base alloy. These results demonstrate the potential of AMMCs to successfully translate conventional, non-weldable aluminum alloys into the realm of advanced additive manufacturing. Full article
(This article belongs to the Special Issue Optimization and Applications of Metal Additive Manufacturing)
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29 pages, 5132 KB  
Article
Mechanism of a Composite Energy Field for Inhibiting Damage in High-Silicon Aluminum Alloy During Micro-Turning
by Jiaxin Zhao, Yan Gu, Yamei Liu, Lingling Han, Bin Fu, Xiaoming Zhang, Shuai Li, Jinlong Chen and Hongxin Guo
Micromachines 2025, 16(11), 1263; https://doi.org/10.3390/mi16111263 - 7 Nov 2025
Viewed by 128
Abstract
Composite materials are widely utilized for their excellent properties; however, the mismatch in phase response during processing often induces surface and subsurface damage. While reducing the cutting depth is a common strategy to improve quality, it shifts the material removal mechanism from shear [...] Read more.
Composite materials are widely utilized for their excellent properties; however, the mismatch in phase response during processing often induces surface and subsurface damage. While reducing the cutting depth is a common strategy to improve quality, it shifts the material removal mechanism from shear to ploughing–extrusion, which can, in fact, degrade the final surface integrity. Energy field assistance is a promising approach to suppress this issue, yet its underlying mechanism remains insufficiently understood. This study investigates high-silicon aluminum alloy by combining turning experiments with molecular dynamics simulations to elucidate the origin and evolution of damage under different energy fields, establishing a correlation between microscopic processes and observable defects. In conventional turning, damage propagation is driven by particle accumulation and dislocation interlocking. Ultrasonic vibration softens the material and confines plastic deformation to the near-surface region, although excessively high transient peaks can lead to process instability. Laser remelting turning disperses stress within the remelted layer, significantly inhibiting defect expansion, but its effectiveness is highly sensitive to variations in cutting depth. The hybrid approach, laser remelting ultrasonic vibration turning, leverages the dispersion buffering effect of the remelted layer and the localized plastic deformation from ultrasonication to reduce peak loads, control deformation depth, and suppress defects, while simultaneously mitigating the depth sensitivity of damage and maintaining removal efficiency. This work clarifies the mechanism by which a composite energy field controls damage in the micro-cutting of high-silicon aluminum alloy, providing practical guidance for the high-quality machining of composite materials. Full article
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25 pages, 1800 KB  
Article
Multi-Objective Dynamic Economic Emission Dispatch with Wind-Photovoltaic-Biomass-Electric Vehicles Interaction System Using Self-Adaptive MOEA/D
by Baihao Qiao, Jinglong Ye, Hejuan Hu and Pengwei Wen
Sustainability 2025, 17(22), 9949; https://doi.org/10.3390/su17229949 - 7 Nov 2025
Viewed by 114
Abstract
The rapid use of renewables like wind power (WP) and photovoltaic (PV) power is essential for a sustainable energy future, yet their volatility poses a threat to grid stability. Electric vehicles (EVs) contribute to the solution by providing storage, while biomass energy (BE) [...] Read more.
The rapid use of renewables like wind power (WP) and photovoltaic (PV) power is essential for a sustainable energy future, yet their volatility poses a threat to grid stability. Electric vehicles (EVs) contribute to the solution by providing storage, while biomass energy (BE) ensures a reliable and sustainable power supply, solidifying its critical role in the stable operation and sustainable development of the power system. Therefore, a dynamic economic emission dispatch (DEED) model based on WP–PV–BE–EVs (DEEDWPBEV) is proposed. The DEEDWPBEV model is designed to simultaneously minimize operating costs and environmental emissions. The model formulation incorporates several practical constraints, such as those related to power balance, the travel needs of EV owners, and spinning reserve. To obtain a satisfactory dispatch solution, an adaptive improved multi-objective evolutionary algorithm based on decomposition with differential evolution (IMOEA/D-DE) is further proposed. In IMOEA/D-DE, the initialization of the population is achieved through an iterative chaotic map with infinite collapses, and the differential evolution mutation operator is adaptively adjusted. Finally, the feasibility and effectiveness of the proposed model and algorithm are verified on the ten-units system. The experimental results show that the proposed model and algorithm can effectively mitigate renewable energy uncertainty, reduce system costs, and lessen environmental impact. Full article
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